Oriental motor K Series User manual

C
HM-9173-2
竭诚感谢您对东方马达的惠顾。使用前请熟读本产品说明书，
并在对产品知识及安全注意事项熟悉后再开始使用。
阅读后请将本说明书保管在固定场所，以便随时使用。
世界规格品Ｋ系列
感应马达
可逆马达
使用说明书
1
〈目录〉 1. 使用须知⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯P.1
2. 货品及品名的确认⋯⋯⋯⋯⋯⋯P.1
3. 安装须知⋯⋯⋯⋯⋯⋯⋯⋯⋯⋯P.2
4. 连接及运转⋯⋯⋯⋯⋯⋯⋯⋯⋯P.3
5. 运转额定时间⋯⋯⋯⋯⋯⋯⋯⋯P.5
6. 过热保护功能⋯⋯⋯⋯⋯⋯⋯⋯P.5
7. 运转异常时的检查事项⋯⋯⋯⋯P.5
1. 使用须知
2. 货品及品名的确认
1.1 使用注意事项
● 请勿在爆炸性环境、易燃性环境、腐蚀性环境及容易沾水的场所或可燃物周围使用。
● 请勿强行弯曲、拉扯或夹住电源电缆线和马达导线。
● 仅限于在等级Ｉ机器上使用。
● 将马达安装至机器上时，请装在手碰不到的地方或请接地。
● 安装、连接、检点等作业须由专业技术人员进行。
1.2 运转注意事项
● 马达即使在正常运转状态时，表面温度亦会有超过70℃的现象。
马达运转时，若有靠近马达的可能，请制作如右图之警告标志并贴在清晰可见之处。
● 在检查附过热保护装置(Thermal Protector)马达以及实施其他作业时，务必事先切断电源。
当温度下降到所定标准以下时，过热保护装置会自动感知，马达则会再起动。
警告标志
2.1 验货
请确认下列物品是否齐全，若有不全或有破损时，请向东方马达株式会社询问。
 ·马达⋯⋯⋯⋯⋯⋯１台 ·电容器⋯⋯⋯⋯⋯⋯１个（仅单相马达附属）
 ·电容器套⋯⋯⋯⋯１个（仅单相马达附属） ·本说明书⋯⋯⋯⋯⋯１份
马达按下述规格设计、检查，并已取得各认证机构的认证和中国强制产品认证制度(CCC制度)的认证。认证品名为马达之品名。本系列马达
（除5IK90GU-SWT、5IK90A-SWT以外）已取得VDE规格认证。VDE认证仅为马达单体的认证，单相马达则在与电容器搭配使用的状态
下通过EN60950 Annex B.8试验。5IK90GU-SWT、5IK90A-SWT已取得DEMKO认证。
*马达符合低电压指令。
●认证规格 UL1004、UL2111、CSA C22.2 No.100、CSA C22.2 No.77、EN60950
、GB12350
●认证机构 UL File No.E64199(6W型)、E64197(25W〜90W型)
VDE，DEMKO，CQC
●适合规格 EN60034-1、EN60034-5、IEC60034-11、IEC60664-1
上述规格所要求的超载运转试验及拘束时的升温试验是按在述状态实施的。
齿轮轴型：附减速机状态。 圆轴型：配装散热板状态。散热板的尺寸、材料如下表。
2
4
5 (40W)
5 (60W, 90W)
115 115
135 135
165 165
200 200
5
马达品名的第一个字母
铝
尺寸(mm) 厚度(mm) 材 料
●设置条件 过电压范围Ⅱ、污染度２、等级Ⅰ机器（适用EN/IEC规格）
因机器而异，若要求值为过电压范围Ⅲ、污染度３时，请将马达收纳于符合IP54规格的保护箱内，并通过绝缘变压
器向马达供给额定电压。
●附属品的规格认证
电容器：UL File No.E83671(CYWT2)
VDE Licence No.114747(仅限于电容器额定电压为450VAC之型号)
电容器套：UL File No.E56078(YDTU2)
（附端子箱型）
English version follows Chinese version

2
2
4
5
M4
M5
M6
2.0N･m (20kgfcm)
2.5N･m (25kgfcm)
3.0N･m (30kgfcm)
2.2 品名及搭配的确认
3.1 马达的安装须知
收到产品后，首先请参照马达铭板的记载，核对马达与刹车器的搭配是否正确，并请参照铭板上所记载的事项确认马达品名、电压、输出
功率以及电容器之容量。
安装条件 马达须按下述条件安装，否则将有损坏产品之虞。
 ·室内（产品是作为机器零件设计、制造的） ·易散热
 ·环境温度－10℃〜＋40℃（不冻结） ·无连续性振动及过度撞击
 （但是，100V/200V运转时则为－10℃〜＋50℃） ·标高1000m以下
 ·环境湿度85％以下（不结露）
 ·无爆炸性气体、引火性气体、腐蚀性气体
 ·无阳光直射
 ·无灰尘沾染
 ·无水或油污沾染
■感应马达 ■可逆马达
3. 安装须知
※ 品名及马达品名为齿轮轴型。
若为圆轴型时，品名及马达品名中的[GN] [GU]
部分则为A。
因机器而异，若要求值为过电压范围Ⅲ、污染度３时，请将马达
收纳在符合IP54规格的保护箱内并通过绝缘变压器供给马达额定
电压。
因出力轴形状之异，马达的安装方法有所不同。
１）圆轴型
２）齿轮轴型
３）附散热风扇的马达
在安装板上开孔后用螺丝、螺帽及底座将马达固定在安装板上
（不附属螺丝）。
请注意马达安装面与安装板之间不要留有缝隙。
螺丝规格
马达品名的第一个字母 螺丝尺寸 安装力矩
注意：请勿将马达斜插入安装孔或强行安装，否则有损伤内缘及
损坏马达之虞。
·过电压范围Ⅱ、污染度２、等级 I 机器（适用EN/IEC规格）
2IK6GN-AWTJG
2IK6GN-AWTUG
2IK6GN-CWTJG
2IK6GN-CWTEG
4IK25GN-AWTJG
4IK25GN-AWTUG
4IK25GN-CWTJG
4IK25GN-CWTEG
5IK40GN-AWTJG
5IK40GN-AWTUG
5IK40GN-CWTJG
5IK40GN-CWTEG
5IK60GU-AWTJG
5IK60GU-AWTUG
5IK60GU-CWTJG
5IK60GU-CWTEG
5IK90GU-AWTJG
5IK90GU-AWTUG
5IK90GU-CWTJG
5IK90GU-CWTEG
2IK6GN-SWTG
4IK25GN-SWTG
5IK40GN-SWTG
5IK60GU-SWTG
5IK90GU-SWTG
2IK6GN-AWT
2IK6GN-AWT
2IK6GN-CWT
2IK6GN-CWT
4IK25GN-AWT
4IK25GN-AWT
4IK25GN-CWT
4IK25GN-CWT
5IK40GN-AWT
5IK40GN-AWT
5IK40GN-CWT
5IK40GN-CWT
5IK60GU-AWT
5IK60GU-AWT
5IK60GU-CWT
5IK60GU-CWT
5IK90GU-AWT
5IK90GU-AWT
5IK90GU-CWT
5IK90GU-CWT
2IK6GN-SWT
4IK25GN-SWT
5IK40GN-SWT
5IK60GU-SWT
5IK90GU-SWT
CH35FAUL
CH25FAUL
CH08BFAUL
CH06BFAUL
CH80CFAUL
CH65CFAUL
CH18BFAUL
CH15BFAUL
CH110CFAUL
CH90CFAUL
CH30BFAUL
CH23BFAUL
CH200CFAUL
CH180CFAUL
CH50BFAUL
CH40BFAUL
CH280CFAUL
CH200CFAUL
CH70BFAUL
CH60BFAUL
品名※ 马达品名※ 电容器品名
2RK6GN-AWTJG
2RK6GN-AWTUG
2RK6GN-CWTJG
2RK6GN-CWTEG
4RK25GN-AWTJG
4RK25GN-AWTUG
4RK25GN-CWTJG
4RK25GN-CWTEG
5RK40GN-AWTJG
5RK40GN-AWTUG
5RK40GN-CWTJG
5RK40GN-CWTEG
5RK60GU-AWTJG
5RK60GU-AWTUG
5RK60GU-CWTJG
5RK60GU-CWTEG
5RK90GU-AWTJG
5RK90GU-AWTUG
5RK90GU-CWTJG
5RK90GU-CWTEG
2RK6GN-AWT
2RK6GN-AWT
2RK6GN-CWT
2RK6GN-CWT
4RK25GN-AWT
4RK25GN-AWT
4RK25GN-CWT
4RK25GN-CWT
5RK40GN-AWT
5RK40GN-AWT
5RK40GN-CWT
5RK40GN-CWT
5RK60GU-AWT
5RK60GU-AWT
5RK60GU-CWT
5RK60GU-CWT
5RK90GU-AWT
5RK90GU-AWT
5RK90GU-CWT
5RK90GU-CWT
CH45FAUL
CH35FAUL
CH10BFAUL
CH08BFAUL
CH100CFAUL
CH80CFAUL
CH25BFAUL
CH20BFAUL
CH160CFAUL
CH120CFAUL
CH40BFAUL
CH35BFAUL
CH250CFAUL
CH200CFAUL
CH60BFAUL
CH50BFAUL
CH350CFAUL
CH300CFAUL
CH80BFAUL
CH70BFAUL
品名※ 马达品名※ 电容器品名
马达
螺丝
垫圈
螺帽
安装板
马达
减速机附属螺丝
减速机
安装板
螺帽
垫圈
安装附散热风扇的马达时，为了避免堵塞马达后部的散热孔，请在风扇罩后部空出１０mm以上或开换气孔。
在安装板上开孔后，用另售减速机附属的４根螺丝将马达和减速机固定
在安装板上。
请注意安装时不要使马达的凸缘与减速机的内缘之间留有缝隙。
详细安装方法请参照另售的减速机之说明书。
注意：减速机须使用与马达同样形状的齿轮轴型。

3.2 电容器安装须知（仅单相马达附属）
4.1 与端子箱的连接方法
4. 连接及运转
2
1
3
4.3
请在确认附属的电容器容量是否符合马达铭板上所记载的容量后再进行安装。安装电容器时，请使用Ｍ４螺丝。
（本电容器不附属螺丝．）
注意 ·为了防止损坏安装脚座，请将螺丝的安装力矩控制在1N
·
m(10kgfcm)以下。
 ·电容器的安装位置须离开马达10cm以上，否则会因电容器发热而缩短使用寿命。
·请按接线图所示进行连接。（电容器的接线方法请参阅P.4）
·马达导线与电源连接部、电容器端子连接部等所有连接部分须作绝缘处理。
进行电容器端子连接部的绝缘处理时，请使用附属的电容器套。
电容器的安装顺序
①首先将导线穿过电容器套
②将导线连接端子
③套上电容器套
电容器
电容器套
6W
18mm以下
3.6mm以上
6.4mm以下
3.6以上
18mm以下
7.2mm以下
N·mkgfcm
0.3 3
0.8〜1.0 8〜10
25W 90W
外壳
端子台
橡皮垫片
端子台座
橡皮电缆线
橡皮垫圈
外壳专用螺丝
外壳
橡皮垫圈
橡皮垫片
外壳 电缆线固定处
端子台
油封接口
橡皮电缆线
束线环
垫圈
外壳专用螺丝
(附属垫圈及华司)
外壳
油封接口
端子台
电缆线固定处
端子台座
垫圈
·适用橡皮电缆线的直径为φ6.8mm〜φ8.6mm
·安装时请注意勿使外壳与端子台座之间有异物夹入。
·为确保端子箱的密封性，在外壳与端子台座之间使用了橡皮垫片。橡皮垫片
胶贴于端子台上，请小心勿使其脱落。
螺丝的安装力矩请参照下表。
螺丝的安装力矩
外壳
端子台
<适用压接端子> ·绝缘圆形端子 ·绝缘开口端子
·橡皮电缆线的引线方向自由并可按照任意方向固定。安装端子箱时，请按所需
方向来固定。
·请使用端子箱内的接地端子 来接地。
·橡皮电缆线请使用下列使用范围内的规格品。
油封接口：适用橡皮电缆线直径为φ6.0mm〜φ12.0mm
端子台 ：适用导线0.2mm2〜4.0mm2（AWG24〜12）
裸线长度8mm
·安装时请注意勿使外壳与端子台座之间有异物夹入。
·外壳的安装螺丝为专用螺丝。为使端子箱具有防尘、防沫性，此专用螺丝附属
垫圈及华司。为保持端子箱的密封性，请勿使用专用螺丝以外的螺丝。
·端子箱接合面的垫圈构造上不易脱落，万一脱落时请将其套紧在端子箱槽上。
油封接口的螺丝安装力矩请参考下表。
kgfcm
5〜7
25〜38
2〜3
5〜8
N·m
0.5〜0.7
2.5〜3.8
0.2〜0.3
0.5〜0.8
螺丝安装力矩
外壳
油封接口
电缆线固定处
端子台
注意：为确保端子箱的密封性，请遵守规定，使用直径在指定范围之内的橡皮电缆线。
注意 请遵守规定，使用直径在指定适用范围之内的橡皮电缆线。
·将橡皮电缆线与端子台连接时，请尽可能使用压接端子。
3

4.2 连线图
CW
CW
CCW
SW
CCW
U1
U2
Z2
U
V
W
CWCCW
R
S
T
(V)
(U)
(W)
Z2 U2 U1
3-M3.5
UVW
3-M3.5
CW
CW
CCW
SW
CCW
U1
U2
Z2
U
V
W
CWCCW
R
S
T
(V)
(U)
(W)
Z2 U2 U1 UVW
100V/110V/115V,
200V/220V/230V
200V/220V/230V
100V/110V/115V,
200V/220V/230V
200V/220V/230V
马达方向为从马达出力轴上目测到的方向。顺时针方向为ＣＷ，逆时针方向为ＣＣＷ。
6W
单相
单相
三相
三相
25W
90W
运转方向的切换
将开关板到CW时，马达按顺时针
方向运转 ;
将开关板到CCW时，马达则按逆时
针方向运转。
运转方向的切换
只需交换U,V,W中任何2条线的接线，
马达便会按逆时针方向运转。
运转方向的切换
将开关板到CW时，马达按顺时针
方向运转 ;
将开关板到CCW时，马达则按逆时
针方向运转。
运转方向的切换
只需交换U,V,W中任何2条线的接线，
马达便会按逆时针方向运转
端子箱内部图接线图马达类型
注意： ·此产品为Ｂ种绝缘马达。
请注意运转中的马达外壳温度不能超过90℃，否则会缩短线圈及滚珠轴承的使用寿命。
马达外壳温度可通过在马达表面固定温度表的方法来测定，亦可使用热敏纸或热电藕来测量。
·单相感应马达的运转方向的改变须在马达完全停止后进行，否则将会出现无法改变马达运转方向或所需
时间较长的现象。
·请使用单相马达附属的电容器，马达起动后亦必须使电容器保持连接状态。
电容器接线方法（仅单相马达附属）
A
B
C
D
AMP187系列接头
4
三相电源
三相电源
电源
电源
电容器
电容器
马达
马达
马达
马达
橡皮垫圈 端子的安装螺丝
橡皮垫圈 端子的安装螺丝
４ 端子 端子台
接地
接地
电缆线固定处
４ 端子 端子台
电缆线固定处
〜
电容器内部的接线如左图所示。
容器的端子在电气上为2个端子。
A和B、C和D已在内部连接。
使用简易的压着端子连接时，请使用以下的压着端子。
Tyco Electronics AMP 公司制品
AMP FASTON Terminal187 系列
请在１个端子上连接１根导线。

5. 运转额定时间
6. 过热保护功能
7. 运转异常时的检查事项
感应马达可作连续运转（连续额定）
可逆马达的可连续运转时间为３０分钟（３０分钟额定：铭板上的记载为[30min]）。
马达动作异常时，请按下表进行检点。
若检点结果为全部符合要求但马达无法正常动作时，请向东方马达株式会社咨询。另外，事故发生时请勿自行分解检修，一旦破坏产品事故
原状则会妨害检查判定，也可能难以查出确实的事故原因。
本产品具备当马达因某种原因异常发热时能防止马达烧毁的过热保护功能。
保护方式有以下两种。
■过热保护装置（马达铭板上记载为TP及TP211）
当温度上升到规定温度时，内藏的过热保护装置会自动动作，马达则会自然停止。
因是自动恢复型，所以当马达温度下降后马达会自动重新运转。检点作业等须在切断电源后实行。
过热保护装置的动作温度 开（断电）⋯⋯⋯⋯⋯⋯130℃±5℃
 关（通电）⋯⋯⋯⋯⋯⋯ 82℃±15℃
■阻抗型保护器（铭板上记载为ZP）
当马达发生异常呈拘束状态时，此保护器能增大线圈的阻抗值，抑制电流输入马达以避免烧坏马达线圈。
现象 确认内容
马达不转或作低速运转
马达时转时停
马达反转
马达异常发热
（马达外壳温度超过90℃）
马达发出异音
①马达电压是否符合规格要求？
②电源接线是否正确？
③负载是否过大？
④使用端子台或压接端子时，是否有接触不良的现象？
⑤单相马达附属的电容器或与铭板记载要求相符的电容器是否按P.4的「接线图」连接？
①电源接线是否正确？
②使用端子台或压接端子时，是否有接触不良的现象？
③单相马达附属的电容器或与铭板记载要求相符的电容器是否按P.4的「接线图」连接？
①是否按接线图正确接线？请再次参照P.4的「接线图」。
②减速机出力轴的运转方向因减速比的不同而异。请参照减速机的产品说明书。
③单相马达附属的电容器或与铭板记载要求相符的电容器是否按P.4的「接线图」连接？
④目测方向是否有误？马达运转方向是以目测出力轴运转方向来判断是顺时针方向还是逆时针方向。
①马达电压是否符合规格要求？
②环境温度是否超过规定极限？
③单相马达附属的电容器或与铭板记载要求相符的电容器是否按P.4的「接线图」连接？
①马达与减速机的搭配是否正确？请参照减速机的产品说明书。
②是否使用与马达同样的齿轮型减速机？
5
东方马达株式会社
香港分公司
Tel:[phone] Fax:[phone]
TAIWAN ORIENTAL MOTOR CO.,LTD.
Tel:[phone] Fax:[phone]
INA OM LTD．
KOREA
Tel:[phone]~3 Fax:[phone]
SINGAPORE ORIENTAL MOTOR PTE LTD.
Tel:[phone] Fax:[phone]
ORIENTAL MOTOR (MALAYSIA)SDN BHD
Tel:[phone] Fax:[phone]
ORIENTAL MOTOR CO.,LTD.
Headquarters Tokyo,Japan
Tel:[phone] Fax:[phone]
·本使用说明书的一部分或全部内容禁止擅自转载、拷贝。
·由于改进产品、变更规格及改进使用说明书之需，有时会修改使用说明书，不再另行通知。
·我们力求使本使用说明书的内容准确无误，如果您发现有什么问题或错误、遗漏之处，请与东方马达
株式会社 或就
近的经销商联系。
· 是已在日本及其他国家注册的东方马达公司的商标。
Copyright ORIENTAL MOTOR CO.,LTD. 2003
本使用说明书使用环保再生纸制成。

1. Precautions
1. 1 Precautions for Installation
●Do not use in a place where there is flammable gas and/or corrosive gas.
●When installing the motor into your equipment, ensure that the motor lead wires are fixed and do not move.
In addition, do not apply any pressure to these lead wires.
●Motors for use only in equipment of protection class I.
Motore zur Verwendung in Geräten der Schutzklasse I .
●The motor housing must be mounted with a screw and spring washer to the ground point of the equipment.
Die Gehäuse der Motore sind mit einer Schraube und Zahnscheibe sicher mit dem geerdeten Gehäuse des Gerätes zu verbinden.
●Installation must be performed by a qualified installer.
1. 2 Precautions for Operation
●The Motor case temperature can exceed 70˚C (depending on operation conditions). In case motor is
accessible during operation, please attach the following warning label so that it is clearly visible.
Warning label
●Always turn off the power to the motor before conducting checks or performing work on the motor.
Thermally protected motors will restart automatically when motor temperature falls bellow a certain level.
2. Checking the package contents
2. 1 Checking the contents
Make sure that you have received all of the items listed below.
If an accessory is missing or damaged,contact the nearest ORIENTAL MOTOR office.
-Motor……………………1-Capacitor cap…………………1 (for only single-phase motors )
-Capacitor ………………1 (for only single-phase motors ) -This operating manual ………1
2. 2 Checking the product name and motor-capacitor combination
This product comes in a combined set consisting of a motor and a capacitor. When the product first arrives, check the name plates to confirm that
you have received the correct motor and capacitor combination.
■Induction Motors ■Reversible Motors
※1 The list opposite shows the pinion shaft motor. Round shaft motors are
indicated by Abefore the hyphen.
Thank you for purchasing ORIENTAL MOTOR products.
Please read this operating manual thoroughly before
installing and operating the motor, and always keep
the manual where it is readily accessible.
World K Series
Induction Motors
Reversible Motors
(Terminal Box Type)
OPERATING MANUAL
<Table of contents>
1. Precautions…………………………………Page1 5.Time Rating…………………………………Page4
2. Checking the package contents ……………Page1 6. Locked rotor burnout protection……………Page5
3. Installation……………………………………Page2 7. Troubleshooting……………………………Page5
4. Connection and Operation …………………Page3
HM-9173-2
1
C
©Copyright ORIENTAL MOTOR CO.,LTD. 2003
Model ※1
2IK6GN-AWTJG
2IK6GN-AWTUG
2IK6GN-CWTJG
2IK6GN-CWTEG
4IK25GN-AWTJG
4IK25GN-AWTUG
4IK25GN-CWTJG
4IK25GN-CWTEG
5IK40GN-AWTJG
5IK40GN-AWTUG
5IK40GN-CWTJG
5IK40GN-CWTEG
5IK60GU-AWTJG
5IK60GU-AWTUG
5IK60GU-CWTJG
5IK60GU-CWTEG
5IK90GU-AWTJG
5IK90GU-AWTUG
5IK90GU-CWTJG
5IK90GU-CWTEG
2IK6GN-SWTG
4IK25GN-SWTG
5IK40GN-SWTG
5IK60GU-SWTG
5IK90GU-SWTG
Motor Model ※1
2IK6GN-AWT
2IK6GN-AWT
2IK6GN-CWT
2IK6GN-CWT
4IK25GN-AWT
4IK25GN-AWT
4IK25GN-CWT
4IK25GN-CWT
5IK40GN-AWT
5IK40GN-AWT
5IK40GN-CWT
5IK40GN-CWT
5IK60GU-AWT
5IK60GU-AWT
5IK60GU-CWT
5IK60GU-CWT
5IK90GU-AWT
5IK90GU-AWT
5IK90GU-CWT
5IK90GU-CWT
2IK6GN-SWT
4IK25GN-SWT
5IK40GN-SWT
5IK60GU-SWT
5IK90GU-SWT
Capacitor
CH35FAUL
CH25FAUL
CH08BFAUL
CH06BFAUL
CH80CFAUL
CH65CFAUL
CH18BFAUL
CH15BFAUL
CH110CFAUL
CH90CFAUL
CH30BFAUL
CH23BFAUL
CH200CFAUL
CH180CFAUL
CH50BFAUL
CH40BFAUL
CH280CFAUL
CH200CFAUL
CH70BFAUL
CH60BFAUL
Model ※1
2RK6GN-AWTJG
2RK6GN-AWTUG
2RK6GN-CWTJG
2RK6GN-CWTEG
4RK25GN-AWTJG
4RK25GN-AWTUG
4RK25GN-CWTJG
4RK25GN-CWTEG
5RK40GN-AWTJG
5RK40GN-AWTUG
5RK40GN-CWTJG
5RK40GN-CWTEG
5RK60GU-AWTJG
5RK60GU-AWTUG
5RK60GU-CWTJG
5RK60GU-CWTEG
5RK90GU-AWTJG
5RK90GU-AWTUG
5RK90GU-CWTJG
5RK90GU-CWTEG
Motor Model ※1
2RK6GN-AWT
2RK6GN-AWT
2RK6GN-CWT
2RK6GN-CWT
4RK25GN-AWT
4RK25GN-AWT
4RK25GN-CWT
4RK25GN-CWT
5RK40GN-AWT
5RK40GN-AWT
5RK40GN-CWT
5RK40GN-CWT
5RK60GU-AWT
5RK60GU-AWT
5RK60GU-CWT
5RK60GU-CWT
5RK90GU-AWT
5RK90GU-AWT
5RK90GU-CWT
5RK90GU-CWT
Capacitor
CH45FAUL
CH35FAUL
CH10BFAUL
CH08BFAUL
CH100CFAUL
CH80CFAUL
CH25BFAUL
CH20BFAUL
CH160CFAUL
CH120CFAUL
CH40BFAUL
CH35BFAUL
CH250CFAUL
CH200CFAUL
CH60BFAUL
CH50BFAUL
CH350CFAUL
CH300CFAUL
CH80BFAUL
CH70BFAUL

3. Installation
Installation conditions
Install the motor and capacitor in a location that meets the following conditions. Using the motor and capacitor in a location that does not satisfy
these conditions could damage it.
3.1 Mounting the motor
1) Round shaft motors Drill holes in the mounting plate that match the screws and the motor’s dimensions.
Use screws, washers, and nuts listed below to fasten the motor to the mounting
plate. Make sure that no gaps are left between the motor and the surface of the
mounting plate.
Use screws of an appropriate length.
Note:Do not insert the motor into the mounting hole
at an angle or force it in, as this could scratch
the flange and damage the motor.
2) Pinion shaft motor
Drill holes in the mounting plate that match the screws and the motor’s
dimensions.
Attach the motor and gearhead using the screws supplied with the gearhead
(gearhead sold separately).
Fasten the screws supplied with the gearhead to the mounting plate. Attach so
that no gaps are left between the motor flange surface and the gearhead pilot
section end surface.
Refer to the gearhead operation manual for further details concerning mounting
(gearhead sold separately).
Note: Use the gearhead of the same type of pinion shaft as the motor.
Washer
Nuts Motor
Mounting Screws
(not provided)
Mounting
Plate
Washer
Nuts
Motor
Gearhead
Screws provided
with gearhead
Mounting
Plate
Motors have been designed and inspected according to the following standards, and they are certified/recognized by the certification bodies listed
below and under the China product Compulsory Certification system(CCC system). Recognized name and certified name are motor model name.
Motors (except for the 5IK90GU-SWT and 5IK90A-SWT)are recognized by UL and certified by VDE.
The certificate by VDE is valid only for the motor assembly itself. The capacitor is not included in the certificate.
However, both the motor assembly and capacitor combined have been tested against and have passed EN60950 Annex B.8.
5IK90GU-SWT and 5IK90A-SWT are recognized by UL and certified by DEMKO.
*Voluntary display of the CE mark conforming to the Low Voltage Directives.
・Standards UL1004, UL2111, CSA C22.2 No.100, CSA C22.2 No.77, EN60950, GB12350
・Certification Body UL File No.E64199 (6W type), File No.E64197 (25W 〜90W type)
VDE, DEMKO, CQC
・Applications for standard EN60034-1, EN60034-5, IEC60034-11, IEC60664-1
A Running Heating Test and a Locked-Rotor Test has been conducted with a aluminum radiation plate of size indicated below.
For the motor with a gear head, tests has been conducted with a gear head instead of the radiation plate.
・Installation Conditions Overvoltage category II, Pollution degree 2, Class Iequipment (For EN/IEC standard)
When the machinery to which the motor is mounted requires overvoltage category III and pollution degree 3
pecifications,nstall the motor in a cabinet that comply with IP54 and connect to power supply via an isolation transformer.
・Certification for Accessories Capacitor:UL File No.E83671 (CYWT2)
VDE Licence No.114747 (for only capacitor rated voltage 450VAC types)
Capacitor cap:UL File No.E56078 (YDTU2)
※Dimensions in millimeters(inches).
First number in motor name
2
4
5(40W)
5(60W,90W)
size
115×115(4.53×4.53)
135×135(5.31×5.31)
165×165(6.50×6.50)
200×200(7.87×7.87)
thickness
5
(0.20)
material
aluminium
・Indoors
・Ambient temperature:-10˚C(14˚F)〜+40˚C(104˚F) (avoid freezing)
( -10˚C(14˚F) 〜+50˚C(122˚F) for 100V/200V )
・Ambient humidity: 85% max. (avoid condensation)
・Not exposed to explosive, flammable, or corrosive gas
・Not exposed to direct sunlight
・Not exposed to dust
・Not exposed to water or oil
・A place where heat can escape easily
・Not exposed to continuous vibration or excessive impact
・1,000 meters or less above sea level
・Overvoltage category II, Pollution degree 2, Class Iequipment
(For EN/IEC standard)
When the machinery to which the motor is mounted requires
overvoltage category III and pollution degree 3 specifications,
install the motor in a cabinet that comply with IP54 and connect to
power supply via an isolation transformer.
First letter of motor
model name
2
4
5
Screw size
M4
M5
M6
Tightening torque
2.0N•m (20kgfcm)
2.5N•m (25kgfcm)
3.0N•m (30kgfcm)
3) Motor with cooling fan
When mounting a motor with a cooling fan onto a device, open a ventilation hole or leave 10 millimeters(0.4inches) or more behind the fan
cover so that the cooling inlet on the back of the motor cover is not blocked.
3. 2 Mounting the capacitor (For only single-phase motors)
Before mounting the provided capacitor,check that the capacitor’s capacitance matches that stated on the motor’s
name plate .
Use M4 screws to mount the capacitor (screws not provided).
Note -Do not let the screw fastening torque exceed 1 N･m (10 kgfcm) to prevent damage to the mounting feet.
-Mount capacitor at least 10 cm(3.94inches) away from the motor. If it is located closer, the life of the
capacitor will be shortened.
※Dimensions in millimeters(inches).
φ4.3
(0.169)
Mounting screws
2

4. Connection and Operation
・Connect the motor according to the “Wiring Diagram” shown below.
・Insulate all the wire connections, such as the connection between the motor and the capacitor connection.
Capacitor cap are available to insulate capacitor connection.
Capacitor caps
①Pass the lead wires through the capacitor cover as shown in the figure.
②Connect the lead wires to the terminals or use terminal ends.
③Cap the capacitor with the capacitor cover.
4. 1 Connection method to a terminal box
■6W types
2
1
3
Capacitor cap
Capacitor
3
■25W〜90W types
・To ensure safety, ground the motor using the grounding terminal inside the
terminal box.
・For wiring, be sure to use cable that meets the following specifications.
Cable: Diameter is 6.0mm〜12.0mm
Lead Wires: Thickness is 0.2
mm
2〜4.0
mm
2(AWG24〜12)
Length of strip is 8mm
・When sealing the terminal cover, ensure that no scraps or particles get
caught between the contact surfaces.
・The terminal cover screws are specifically designed for mounting the
terminal cover. They are provided with a rubber seal and metal washer that
keep the terminal box splashproof. In order to maintain a tight seal around
the terminal box, use only the provided screws.
Also, this terminal box is constructed to hold a gasket. If this gasket comes
out of the box, please reseal it correctly on the box.
Also refer to the clamping torque table to determine the appropriate
clamping torque to use when fastening the terminal box cover and cable
outlet.
Note To make shielding function fully effective, use a cable of an appropriate
diameter.
Terminal Cover
Screws
Terminal Cover
Cable Outlet of
Terminal Box
Cable Clamp
Motor Connecting
Terminals
Teraminal Plinth
Gasket
Clamping Torque
Terminal Box Cover
Cable Outlet of Terminal Box Cover
Cable Clamp
Motor Connecting Terminals
N・m
0.5〜0.7
2.5〜3.8
0.2〜0.3
0.5〜0.8
Clamping Torque
kgfcm
5〜7
25〜38
2〜3
5〜8
Gasket
Terminal block Pressure sealing ring
Rubber packing
Cabtyre cord
Terminal cover Cable clamp
Rubber Bush
(Inside Diameter
φ6.5〜φ8.5)
Cable
Rubber Seat Terminal Plinch
Terminal Box Cover
Terminal Block
Terminal Cover
Screws
Terminal Box
Cover
Rubber Bush
Rubber Seat
・For wiring, be sure to use cable that meets the following specifications.
Cable: Diameter is 6.8mm〜8.6mm
・When sealing the terminal cover, ensure that no scraps or particles get caught
between the contact surfaces.
・In order to maintain a tight seal around the terminal box, the rubber seat use between
terminal box cover and terminal plinth.
Also this terminal box is constructed to hold a rubber seat. If this rubber comes out of
the box, please seat it correctly on the box.
Also refer to the clamping torque table to determine the appropriate clamping
torque to use when fastening the terminal box cover and terminal block.
Note Use a cable of an appropriate diameter.
〈AppropriateTerminalStrip〉
・Ringterminalwithinsulation ・Forkterminalwithinsulation
・Cable entry is possible at any of the four sides of the terminal box.
Undo the screws which fixed terminal box to the motor case, position the terminal
box so that the outlet faces in the desired direction and re fasten the screws.
Clamping Torque
Terminal Box Cover
Motor Connecting Terminals
N・mkgfcm
0.3 3
0.8〜1.0 8〜10
φ3.6 or more
18mm max.
18mm max.
3.6mm or more
6.4mm max. 7.2mm max.

■Capacitor Connection (For only single-phase motors)
The capacitor internal wiring is as follows:
Capacitor terminals are internally electrically connected in twos;A−B and C−D for easy connection.
For easy to install terminals use 187 series AMP FASTON Terminals.
For lead wire connection, use one lead wire for each individual terminal.
A
B
C
D
AMP 187 series
4
4. 2 Wiring Diagram
- Directions of rotation in the diagram are shown as viewed from the flange surface of the motor.
- Remember that depending on the reduction ratio, some gearhead models reverse the direction of rotation of the motor shaft (see gearhead
manual). In such cases, the original desired direction of rotation can be achieve by reversing the direction of motor rotation.
Note -Insulation class of this motor is B.
Make sure that the motor case temperature does not exceed 90˚C (194˚F) during operation of the motor. Operation exceeding case
temperature 90˚C (194˚F) may significantly deteriorate the coils and ball bearings of the motor and shorten motor’s life span.
Motor case temperature can be measured by fixing a thermometer on the motor surface. It can also be measured using thermo tape
or a thermocouple.
-To change rotation direction of the induction motor, wait until the motor completely stops. Otherwise its direction may not change or
may take a long time to change.
-The motor uses a capacitor and keep it connected even after rotation of the motor has started.
Motor
6W type
25W〜
90Wtype
type
Single-Phase
Three-Phase
Single-Phase
Three-Phase
Wiring diagram Layout of Terminals
To change the direction of
rotation, change any two
connections between U, V and W.
To change the direction of
rotation, change any two
connections between U, V and W.
Ground
U
V
W
CWCCW
R
S
T
(V)
(U)
(W)
Motor
UVW
Cable Clamp
4 Motor Connecting Terminal Screws
Motor Connecting Terminals
U
V
W
CWCCW
R
S
T
(V)
(U)
(W)
Motor
CW
Capacitor
CW
CCW
CCW
Line
U1
U2
Z2
Motor
Z2 U2 U1
3-M3.5
Rubber Bush Screw
UVW
Rubber Bush Screw
3-M3.5
To rotate the motor in a clockwise
(CW) direction, flip switch SW to
CW.
To rotate it in a counterclockwise
(CCW) direction, flip this switch to
CCW.
To rotate the motor in a clockwise
(CW) direction, flip switch SW to
CW.
To rotate it in a counterclockwise
(CCW) direction, flip this switch to
CCW.
CW
Capacitor
CW
CCW
CCW
Line
Ground
U1
U2
Z2
Motor
Z2 U2 U1
Cable Clamp
4 Motor Connecting Terminal Screws
Motor Connecting Terminals
5. Time Rating
Induction motors have a continuous rating.
Reversible motors have a 30 minutes rating. " 30min" is indicated on the nameplate.

ORIENTAL MOTOR U.S.A. CORP.
Technical Support Line Tel:[phone]
Available from 7:30 AM to 5:00 PM, P.S.T.
E-mail: [e-mail]
www.orientalmotor.com
ORIENTAL MOTOR (EUROPA) GmbH
Headquarters and Düsseldorf Office
Tel:[phone] Fax:[phone]
Munich Office
Tel:[phone] Fax:[phone]
Hamburg Office
Tel:[phone] Fax:[phone]
ORIENTAL MOTOR (UK) LTD.
Tel:[phone] Fax:[phone]
ORIENTAL MOTOR (FRANCE) SARL
Tel:[phone] Fax:[phone]
ORIENTAL MOTOR ITALIA s.r.l.
Tel:[phone] Fax:[phone]
TAIWAN ORIENTAL MOTOR CO., LTD.
Tel:[phone] Fax:[phone]
SINGAPORE ORIENTAL MOTOR PTE LTD.
Tel:[phone] Fax:[phone]
INA OM LTD. KOREA
Tel:[phone]~3 Fax:[phone]
ORIENTAL MOTOR CO., LTD.
Headquarters Tokyo, Japan
Tel:[phone] Fax:[phone]
Hongkong office
Tel:[phone] Fax:[phone]
• Characteristics, specifications and dimensions are subject to change without notice.
• Please contact your nearest ORIENTAL MOTOR office for further information.
Printed on Recycled Paper
ORIENTAL MOTOR (MALAYSIA) SDN BHD
Tel:[phone] Fax:[phone]
7. Troubleshooting
When the motor is not functioning normally, perform an inspection covering the points listed in the table below.
If the inspection shows that everything is normal but the motor and control unit still are not functioning correctly, contact the nearest
ORIENTAL MOTOR office.
Problem
The motor does not rotate
or
motor rotates at low speed
The motor rotate correctly
or properly
The motor rotates
in the wrong direction
The motor becomes extraordinarily
hot (motor case temperature
exceeds 90˚C (194˚F) )
The motor makes a strange noise
Things to check
①Is the correct voltage being supplied to the Motor?
②Are lead wires properly and firmly connected?
③Is the load too large?
④If lead wires have been extended by using a terminal strip or terminal block, are the lead
wires properly and firmly connected at all points?
⑤For a single-phase motor is the provided capacitor connected as shown in the wiring
diagram of page 4?
①Are lead wires properly and firmly connected?
②If lead wires have been extended by using a terminal strip or terminal block, are the lead
wires properly and firmly connected at all points?
③For a single-phase motor is the provided capacitor connected as shown in the wiring
diagram of page 4 ?
①Is the connection as shown in the wiring diagram?
Check the wiring diagram of page 4 again.
②The gearhead output shaft’s rotation direction differs depending on the gearhead’s
deceleration ratio. Refer to the gearhead operation manual.
③For a single-phase motor is the provided capacitor connected as shown in the wiring
diagram of page 4 ?
④Are you looking at the motor from the wrong side?
Rotation is defined as viewed from the output shaftside.
①Is the correct voltage being supplied to the motor?
②Does the ambient temperature exceed the permissible range ?
③For a single-phase motor is the provided capacitor connected as shown in the wiring
diagram of page 4 ?
①Are the motor and gearhead correctly fastened? Refer to the gearhead operation manual.
②Is the coupled gearhead the same pinion type as the motor shaft?
5
6. Locked rotor burnout protection
This motor is equipped with one of two methods to prevent burning the motor as a result of abnormal heating .
■Thermal protection (TPTP211is stamped on the motor name plate)
When the motor reaches a predetermined temperature, the internal thermal protector is activated and the motor is stopped.
With the automatic resume feature, the motor automatically begins operating again as soon as the motor temperature falls to a temp.
Always turn the power off before performing inspections.
Thermal protector activation range:
Power is turned off at 130˚C(266˚F) ±5˚C(9˚F)
Power is turned back on at 82˚C(180˚F)±15˚C(27˚F)
■Impedance protection (ZPis stamped on the motor name plate)
When the motor goes into locked rotor condition due to a malfunction, coil impedance rises, suppressing input to the motor and
protecting the motor coil from burnout.