Otto Bock C1000 User manual

C 1000
Service Manual

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Table of Contents
1 Safety .......................................................................................................................................3
2 Preface ...................................................................................................................................... 4
3 Required Tools and Maintenance Plan ....................................................................................4
4 Settings / Retrot / Replacement ............................................................................................7
4.1 Control Panel ........................................................................................................7
4.2 Battery / Fuse .....................................................................................................15
4.3 Side Panels .........................................................................................................16
4.4 Lighting ...............................................................................................................18
4.5 Standard Seat ....................................................................................................20
4.6 Contoured Seat ...................................................................................................21
4.7 Recaro Seating Systems ..................................................................................... 23
4.8 Seating System Options ......................................................................................25
4.9 Covering Parts ....................................................................................................26
4.10 Footrests .............................................................................................................27
4.11 Front Wheels ......................................................................................................29
4.12 Caster / Caster Fork ...........................................................................................30
4.13 Frame / Drive Unit Sustainer / Motors .................................................................33
4.14 Control Unit .........................................................................................................38
4.15 Electric Options ................................................................................................... 39
4.16 Accessories ........................................................................................................42

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Standard seat backrest
Armrests with clothing protectors
Standard seat with seat cushion
Control panel
Footrests
Module
Battery case
Front lights
Rear lights
Lateral motor cover
C1000 Power Wheelchair
Frame

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1 Safety
Observe the following guidelines for maintenance or repair work:
Use appropriate tools.
Wear appropriate clothing, including gloves and safety glasses, if necessary.
Secure the product to prevent it from tipping over or falling off the workbench.
Read the service and maintenance instructions before starting.
Familiarize yourself with the functions of the product. If you are not familiar with the product, read
the instructions for use manual before inspecting the product.
If you do not have an instructions for use manual, you can order one from the manufacturer (see the
overview of all Otto Bock Branches "Otto Bock Worldwide."). Alternatively, you can download the
document from our home page at www.ottobock.de or www.ottobock.com).
Clean or disinfect the product before starting inspection. See the instructions for use manual for
care instructions or specific product inspection information.
Many of the screw fastenings use thread lock or nylock nuts. If you have to undo such screw
fastenings, replace the nut or screw with a new thread lock and/or nut. If new screws or nuts with
thread lock are not available, use a medium-strength liquid thread lock substance (such as Euro
Lock A24.20).

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3 Required Tools and Maintenance Plan
The following list ensures that you use the right implement for every procedure.
Reversible ratchet handle wrench
and sockets, sizes 8 mm - 20 mm
Allen wrenches,
sizes 2.5 mm - 8 mm
Wrenches, sizes 8 mm - 24 mm
Water pump pliers DIN 8976,
gripping width up to 32 mm
Screwdrivers,
blade widths 2.5/3.5/5.5 mm
Phillips head screwdriver, size 2 mm
Plastic hammer Hammer approx. 300 g Pin punch ø 3 mm
2 Preface
Regular maintenance is important. It increases safety and prolongs the service life of the product.
All rehab products should be inspected and serviced once a year.
If the product is used frequently, or if it is used by growing children or patients with changing clinical conditions,
we recommend readjusting and servicing the product every 6 months.
Use only original spare parts for all service and maintenance.
The service and maintenance described in this manual should be performed by skilled specialists only and not
by the user.
This service and maintenance manual refers to the spare parts catalogs and instructions for use manuals for
the products described here. For this reason, it is important to use these documents together.
Use the maintenance plans (check list) as a template for making copies. Retain completed maintenance plans
and provide the customer with a copy.

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Side cutting pliers Liquid thread lock "medium
strength" Hand drill
Twist drills Ø 4 mm, Ø 5 mm Stanley knife with sickle hooked
blade
Brush and standard grease

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Maintenance Plan
for Annual Service
C1000 Customer:
Item Component (group) Inspection (check list)
1.)
Function / setting
2.)
Damages /
deformations
3.)
Screw connections
1 Control unit - Electronics
2 Battery - Liquid level
- Battery case
- Cables
3 Frame - Spring system
- Drive unit sustainer
- Motor
- Oscillating cranks
- Brake release
- Anti-tippers
- Cables
4 Lighting - Light holders
- Lamp housings
- Lamps
- Cables
5 Rear wheels - Caster fork
- Spring system
- Caster swivel lock
- Tires
6 Driving wheels - Tires
7 Standard seat - Upholstery
- Seat and back frame
- Seat plate
- Side panel attachment device
- Seat brackets
8 Recaro seating systems - Seat lock
- Underframe
- Seat modules
- Seat brackets
9 Seating system options - Seating shell interface
- Abductor
- Headrests
10 Footrest - Footrest receiver
- Footplate
- Footrest holder
11 Control accessories - Control panel holder
- Joystick
- Tray
- Attendant control
- Suck/blow control
- Chin control
- Environment control
12 Electric additional modules - Electric back angle adjustment
- Electric seat tilt
- Electric lift seat
13 Side panels - Arm pads
14 Accessories
Maintenance performed by: on:

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4 C1000 Settings / Retrot / Replacement
4.1 Control Panel
Like the B600, the C1000 has two different control
panels: the Delta control panel and the MCS control
panel. Both control panels are attached to the control
panel holder in the same way (see next photo).
Two screws are used to attach the control panel
holder to the underside of the control panel.
Note: The standard control panel cannot be used if the C1000 has more than three electric options.
All control panel holders for the C1000 are attached to the armrest beneath the armrest pad. To mount or
replace a control panel holder, first unscrew the control panel. Next, take the side panel out of its holding
device. After loosening the three set screws, you can either change the position of the control panel holder or
completely remove it.
Control Panel Holder

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Standard control panel holder for MCS and Delta control
panel
Holder for indicator module
Control panel holder, downwards adjustable, MCS and
standard
Holder for LCD standard, swing-away
Holder for LCD, swing-away, height and angle adjustable Holder for LCD with gooseneck
All control panel holders and LCD holders are attached to the C1000 in the same way.
All holders are clamped to the underside of the armrest pad with an iron rail.

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The protective bow is mounted beneath the control panel. Attach it to the underside of the control panel
holder and use the two screws and the toothed lock washers to fasten it into place.
Protective Bow
Control panel holder, swing-away in parallel, MCS and
standard