Ozito OZCCS85WA User manual

Chainsaw
Chain Sharpener
85 Watt
Operation Manual
2 Year Replacement Warranty
OZCCS85WA
To view the entire range visit: www.ozito.com.au
1108

Motor: 85 watt
Input: 230V ~ 50Hz
No load speed: 4,800/min
Table/vice angles: 0 – 35° left & right
Disc dimensions: 108 x 3.2mm
Bore diameter: 23mm
Suitable for use with
Chain pitch sizes: 0.325” and 3/8”
Weight: 2.4kg
Features: Bench mounting holes
Safety guard
1. Lowering hand piece
2. Grinding disc cover
3. Depth of grind knob
4. Depth of grind locking knob
5. Depth of grind pin
6. Depth stop platform
7. Bench mounting holes
8. Sharpener base
9. Guide
10. Table locking knob
11. Adjustable table
12. Table scale
13. Guide clamp lever
14. Chain stop adjusting knob lock nut
15. Chain stop adjusting knob
16. Chain (tooth) stop
17. Grinding disc
18. Grinding disc safety guard
19. Direction of rotation indicator
4
8
11
3
17
13
12
5
6
1
18
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SPECIFICATIONS - MODEL NO. OZCCS85WA
2
7
9
10
14
15
16
19

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TABLE OF CONTENTS
SPECIFICATIONS………………………………………….
TABLE OF CONTENTS…………………………………...
INTRODUCTION………………………………………….
SAFETY INSTRUCTIONS………………………………...
GENERAL………………………………………………….
ASSEMBLY ………………………………………………..
SETTING OF THE SHARPENER………………………...
OPERATION ………………………………………………
MAINTENANCE …………….……………………………
DESCRIPTION OF SYMBOLS……………………………
CONTENTS ……………………………………………….
WARRANTY………………………………………………..
Page 2
Page 3
Page 4
Page 4
Page 5
Page 7
Page 8
Page 10
Page 13
Page 13
Page 14
Page 15

INTRODUCTION
SAFETY INSTRUCTIONS
ELECTRICAL SAFETY
4
Congratulations on purchasing the Ozito Chainsaw
Chain Sharpener. We aim to provide quality tools at an
affordable price. We hope you will enjoy using this
Sharpener for many years.
Your Sharpener OZCCS85WA has been designed for
sharpening chainsaw chains. This product is intended
for DIY use only.
Warning! When using mains-powered equipment, basic safety precautions,
including the following, should always be followed to reduce risk of fire,
electric shock, personal injury and material damage.
Read and understand the manual prior to operating this tool.
Save these instructions and other documents supplied with this tool for
future reference.
The electric motor has been designed for 230V and 240V only. Always check that
the power supply corresponds to the voltage on the rating plate.
Note: The supply of 230V and 240V on Ozito tools are interchangeable for
Australia and New Zealand.
This tool is double insulated in accordance with AS/NZS 3100: 2002;
therefore no earth wire is required.
If the supply cord is damaged, it must be replaced by an electrician or a power
tool repairer in order to avoid a hazard.
Note: Double insulation does not take the place of normal safety precautions when
operating this tool. The insulation system is for added protection against injury
resulting from a possible electrical insulation failure within the tool.
Using an Extension Lead
Always use an approved extension lead suitable for the power input of this tool.
Before use, inspect the extension lead for signs of damage, wear and ageing.
Replace the extension lead if damaged or defective. When using an extension lead
on a reel, always unwind the lead completely. Use of an extension lead not suitable
for the power input of the tool or which is damaged or defective may result in a risk
of fire and electric shock.

5
GENERAL
!
!Warning! Read all instructions. Failure to follow all instructions listed below
may result in electric shock, fire and/or serious injury. The term “Power Tool”
in all of the warnings listed below refers to your mains operated (corded)
power tool or battery operated (cordless) power tool.
SAVE THESE INSTRUCTIONS
1) WORK AREA
a) Keep work area clean and well lit. Cluttered and dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the
presence of flammable liquids, gases, or dust. Power tools create sparks which
may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions
can cause you to lose control.
2) ELECTRICAL SAFETY
a) Power tool plugs must match the outlet. Never modify the plug in any way.
Do not use any adapter plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces such as pipes,
radiators, ranges and refrigerators. There is an increased risk of electric shock if
your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power
tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging
the power tool. Keep cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for
outdoor use. Use of a cord suitable for outdoor use reduces the risk of
electric shock.
3) PERSONAL SAFETY
a) Stay alert, watch what you are doing and use common sense when operating a
power tool. Do not use a power tool while you are tired or under the influence
of drugs, alcohol or medication. A moment of inattention while operating power
tools may result in serious personal injury.
b) Use safety equipment. Always wear eye protection. Safety equipment such as
dust mask, non-skid safety shoes, hard hat, or hearing protection used for
appropriate conditions will reduce personal injuries.
c) Avoid accidental starting. Ensure the switch is in the off position before
plugging in. Carrying power tools with your finger on the switch or plugging in
power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A
wrench or a key left attached to a rotating part of the power tool may result in
personal injury.

6
GENERAL (cont.)
e) Do not overreach. Keep proper footing and balance at all times. This
enables better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair,
clothing and gloves away from moving parts. Loose clothes, jewellery or
long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection
facilities, ensure these are connected and properly used. Use of these
devices can reduce dust related hazards.
4) POWER TOOL USE AND CARE
a) Do not force the power tool. Use the correct power tool for your
application. The correct power tool will do the job better and safer at the rate
for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any
power tool that can not be controlled with the switch is dangerous and must
be repaired.
c) Disconnect the plug from the power source before making any
adjustments, changing accessories, or storing power tools. Such preventive
safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools, unplugged & out of the reach of children and do not
allow persons unfamiliar with the power tool or these instructions to operate
the power tool. Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power tools
operation. If damaged, have the power tool repaired before use. Many
accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with
sharp cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc., in accordance with
these instructions and in the manner intended for the particular type of
power tool, taking into account the working conditions and the work to
be performed. Use of the power tool for operations different from intended
could result in a hazardous situation.
h) This appliance is not intended for use by persons (including children) with
reduced physical, sensory or mental capabilities, or lack of experience and
knowledge, unless they have been given supervision or instruction concerning
use of the appliance by a person responsible for their safety.
i) Children should be supervised to ensure that they do not play with
the appliance.
5) SERVICE
a) Have your power tool serviced by a qualified repair person using only
identical replacement parts. This will ensure that the safety of the power tool
is maintained.
b) If the supply cord is damaged, it must be replaced by the manufacturer, its
service agent or similarly qualified persons in order to avoid a hazard.

Always disconnect the sharpener from the power supply prior to making any
adjustments or performing any maintenance.
Always wear eye protection.
Ensure replacement discs are rated at 4800/min or higher. Using a disc rated below the
speed of the sharpener is a hazard.
Rags, clothes and other loose catch-able objects should be kept away from the
work area.
If interrupted whilst operating the tool, complete the process and switch the tool off
before looking away from the machine.
Periodically check all nuts, bolts and other fixings are properly tightened.
Always turn the sharpener off when it is not in use and never leave it unattended
without first switching off and disconnecting the tool from the power supply. Never
leave the sharpener until the grinding disc has come to a complete stop.
When using the sharpener, use safety equipment including safety glasses, ear
protection, dust mask and protective gloves.
Warning! Always ensure the sharpener is disconnected from the power
supply during assembly, mounting, setting and maintenance.
1. Insert the bolt of the table through the hole in the base as shown in Fig. A.
2. Secure the table in place fixing the locking knob to the bolt (by screwing the knob
clockwise) as shown in Fig. B.
ADDITIONAL SAFETY RULES FOR SHARPENERS
7
!
!
ASSEMBLY
Fig. B
Fig. A

8
ASSEMBLY (cont.)
Mounting the sharpener
For safe operation of the sharpener, the
base of the tool must be fitted to a flat,
solid, secure surface such as a work bench.
The sharpener base is designed in two
halves. The rear half is for fitting flat to a
stable surface and the front is designed
to protrude over the edge of the
mounting surface.
The sharpener base should be fitted to the mounting surface by sliding the rear
half back until the two ‘Steps’ on the base align with the edge of the mounting
surface. Ensure when mounting, that the table locking knob (10) is still easily
accessible for when adjusting the table angles.
Two 6mm mounting holes allow for fixing the base to the mounting surface (bolts
not supplied). Ensure the mounting surface is capable of supporting the weight of
the sharpener and chain to be sharpened.
Important: Prior to using the sharpener, several adjustments must be made in
order to sharpen the teeth of the chain effectively.
1. Adjusting the angle of cut.
2. Adjusting the chain (tooth) stop.
3. Adjusting the depth of cut.
Failure to perform these adjustments will result in poor sharpening and possible
damage to the chain being sharpened.
Before making adjustments, always ensure the sharpener has been disconnected
from the power supply.
Adjusting the angle of cut
Open the slide guide groove by rotating the guide clamp knob (13) anti-clockwise (fig. D).
Fit a chain over the guide groove ensuring the inner side of the chain sits inside the
guide groove. Ensure the chain hangs freely over the side of the mounting surface
(fig. E). The chain should be fitted so the teeth face the right hand side of the
sharpener (Fig. D) and the chain can move freely in both directions.
SETTING OF THE SHARPENER
Fig. E
Fig. D
Tooth
Clamp lever
Step
Fig. C
Mounting hole

9
1. If you know the angle of the chain, rotate the table (11) to the same angle as the
chain. To rotate the table loosen the table lock knob (10) and rotate the table until
the scale indicator lines up with the scale on the base of the sharpener.
2. If you do not know the angle of the chain set, the table angle to 35°. Take hold of the
hand piece and bring down so the disc is slowly lowered into the chain, along the
cutting tooth. Slowly move the table so the cutting face of the tooth is parallel with the
edge of the disc. The most common chain angles are 30 - 35°. It may be necessary to
slide the chain slightly to allow the disc to enter down the face of the tooth.
3. Once the correct angle as been achieved tighten the table locking knob (10) to
lock the table in the current position. After the table is locked in the required
position, take hold of the hand piece (1) and lower the head assembly till the disc
is aligned along the tooth of the chain. Confirm the angle then slide the chain so
the face of the tooth is just touching the face of the disc.
4. Lock the guide (9) by rotating the clamping lever (13) as far as it will go in a
clockwise direction. Ensure the chain is clamped firmly into the sliding guide.
Should the chain still not be clamped, pull the clamping lever outwards (away from
the guide), turn the lever anti-clockwise 1/4of a turn. Push the lever back in
towards the guide. Proceed to rotate the lever fully clockwise. Check the chain is
clamped. Should it still not be clamped, repeat the process above.
Adjusting the chain (tooth) stop
1. With the chain clamped in position, rotate the
chain stop in behind the chain tooth aligned
with the grinding disc from the previous setting.
2. Adjust the chain stop so as the chain stop is
firmly behind and at the bottom of the aligned
chain tooth by rotating the chain stop
adjustment knob either clockwise to move the
chain stop forward or anti-clockwise to move
the chain stop backward.
3. When the chain stop is properly adjusted it
should be directly behind the chain tooth as
shown in Fig. G. To secure in position rotate
the lock knob clockwise as far as possible.
See Fig. G.
Adjusting the depth of cut
1. Ensure the chain is still locked in place, the chain stop still flipped into position and
the chain stop adjustment knobs still secured. See Fig. G.
2. Rotate the depth adjustment knob (FIG. H) clockwise as far as it will go (so as much
of the pin is exposed under the head piece as possible).
3. Rotate the lock knob towards the housing of the tool as pictured in Fig. H.
4. Lower disc towards the face of the tooth. The depth pin should meet the depth
stop platform and stop the disc from traveling the full distance to the tooth.
SETTING OF THE SHARPENER (cont.)
Fig. G
Fig. F
Lock Knob
Chain stop
against tooth
Chain stop
Chain stop
adjustment
knob

10
SETTING OF THE SHARPENER (cont.)
5. Whilst still applying downward pressure
on the hand piece simultaneously start
rotating the depth adjustment knob anti
clockwise. Slowly continue rotating the
knob anti clockwise whilst watching the
disc get closer to the tooth of the chain.
6. When the disc enters along the face of
the tooth, make sure the disc is lowered
until it covers the full face of the tooth
but DOES NOT touch the tooth
body below.
Alternatively, you can lower the disc until
it firmly sits on top of the tooth body and
then rotate the depth adjustment knob 1/2
a turn clockwise to lift it slightly away
from the body. Lifting the disc away from
the body will prevent cutting into the
body or link and damaging the chain.
7. When the depth adjustment is correct, hold the depth adjustment pin in
position with one hand, using the free hand rotate the lock knob clockwise
locking the depth adjustment pin in position.
The initial set up is now complete. Fine adjustments may still need to be made
once first sharpening operation is performed.
Prior to operation, ensure you have read and understood the operating
instructions. Ensure you wear safety gear such as hearing and eye protection.
Connect the tools power-plug to a power-point.
If multiple chains are to be sharpened, it is suggested the sharpener be
turned off at the completion of each chain for a period equal to that of
sharpening the previous chain.
Turning the tool on and off
To turn the tool on, press the green ‘I’ button.
To turn the motor off, press the red ‘O’ button.
Note: When turning on the sharpener, stand to one side of the tool. Ensure you
wear safety glasses and ear protection.
Turn on the sharpener, and slowly lower the hand-piece (1). If you notice a slight
error in your settings, turn off the tool and unplug from the power-point prior to
making any further adjustments.
Note: A successful grind occurs when the contact between the disc and tooth is
gradual and smooth.
OPERATION
Fig. I
Lock knob
Depth
adjustment
knob
Depth Platform
Fig. H
Body
Depth
adjustment
pin

OPERATION (cont.)
11
Caution: During operation, it is important not to overload the sharpener. The
sharpener should run at almost full speed at all times. If too much pressure is applied,
the sharpener will start to slow down (noticed mainly by the dramatic audible change
of the motor.
Should the sharpener speed slow down, allow the hand-piece (1) to raise up a little
(in effect allowing the disc to lift away from the chain) and let the motor return to full
speed before continuing to sharpen.
The chain saw chain is fitted with two sets of teeth, usually every second tooth is the
opposite to the last. When there is an odd number of teeth in the chain, the teeth
can be doubled up ie. left, left, right.
Should the chain have an odd number of teeth, check to find this point, and be
aware of this condition.
The sharpening process consists of two operations. These are, setting to the left, and
then setting the right. It is suggested to sharpen all of the teeth that face one side
(every second tooth) and then proceeding to sharpen all the teeth on the opposite side.
It is important to always ensure the tooth is correctly located against the chain stop,
the chain is correctly locked in place, the initial set-up as previously described has
been correctly carried out, and the correct safety gear is being worn.
With the chain correctly aligned against the chain stop and the depth stop set (refer
to Setting instructions prior to the operation), start the tool whilst standing to one
side of the grinding disc and allow the motor to run for several seconds (allowing the
motor to get up to full speed).
Check the above settings by carefully lowering the grinding disc down the face of the
tooth until the hand-piece (1) comes to a stop.
As the grinding disc passes down the face of the tooth, it should be a light even pass.
DO NOT attempt to try and make a heavy pass. It should be a very light “brush” of
the front face of the tooth. If the cut is too heavy, stop and allow the hand-piece (1)
to rise back up, and turn the tool off. If the pass was too heavy, adjust the chain stop
adjusting knob (15) in an anti-clockwise direction slightly (suggest no more than 1/8
of a turn). Then tighten the chain stop adjusting knob lock nut (14).
Once sharpening of the tooth completed, rotate the guide clamp lever (13) fully to the left
to un-lock the chain clamp (sliding guide).
Slide the chain to the right, allowing the chain stop to ride over the links and teeth
until the next tooth (orientated the same as the first tooth) rides under the stop.
When the tooth slides under the chain stop, gently slide the chain to the left so the
stop engages and locates the tooth.
With the rear of the tooth firmly located, lock the clamping lever, and repeat the
cutting test. If the grinding disc is not grinding sufficient off the face of the tooth,
repeat the above adjustment but rotate the chain stop adjustment knob (15) clockwise.
Lower the hand-piece (in effect lowering the disc) fully until the disc reaches the
bottom of the tooth. Check to ensure the grinding disc has not cut into the chain link.
If the grinding disc touches the chain link, re-set the stop by adjusting the depth of
grind knob (3) in a clock wise direction (suggest 1/8 turn at a time). Re-test after
each adjustment.

OPERATION (cont.)
12
Note: Movement of the chain through the chain clamp (sliding guide) should be
from the HANGING chain as shown. Movement of the chain should NOT be from
the top of the clamp area.
To move the chain, the clamp lever (13) should be loosened then gently pull
downwards on the hanging chain. After the tooth to be sharpened has passed
under the stop, gently pull the chain via the hanging chain to the left until the stop
locates the chain tooth.
Always select the correct orientated tooth for the set up for the table.
Sharpening teeth in opposite direction
1. Ensure the sharpener is turned off and the disc is not rotating.
2. Check the angle of the table of the current setting, loosen the angle locking
knob (10), and rotate the table to the opposite side, but to the same
corresponding angle.
3. Lock the angle locking knob firmly.
4. Using the same method above, release the clamping lever and move the chain to
the right and locate the first chain tooth with the opposite orientation from the
first sharpening process. The settings should be the same, however when making
the first cut always take care and check the amount being cut off the tooth, and
also the depth of the cut. Check both of these settings and adjust accordingly.
Removing a disc
1. Disconnect the sharpener from the power supply.
2. Remove the 3 screws holding the disc cover to the sharpener housing.
3. Lift off the cover.
4. Hold the disc with one hand and using the free hand turn the knob at the
centre of the disc anti clockwise. Remove the knob.
5. Remove the disc and replace with a new one.
Fitting a disc
1. Replace a new disc over the spindle.
2. Replace the locking knob and screw clockwise (hold the disc with the free
hand to ensure the locking knob can be tightened properly).
3. Replace the cover.
4. Secure cover by fixing the 3 screws through the cover back into the sharpener housing.

MAINTENANCE
13
Keep the Sharpener clean and free of dust, metal debris and dirt.
Check the grinding disc before each use to make sure it isn’t damaged. Do not use a
grinding disc if it is chipped, cracked, or worn. You can check if the wheel has cracks
not visible to the human eye by hanging it up by the central hole and tapping it with a
non metal object (ie. screwdriver handle). If it is in good condition it will produce a
metallic sound. A dull sound indicates a crack or break.
Replace the grinding disc when it grinds down to a diameter of 3 inches.
Filing the chain depth
If the chain has been repeatedly sharpened, the chain depth limiting gauges (depth
gauge) may need to be filed down with a flat file (not included).
The depth of the depth gauges should be NO
more than 0.5mm below the cutters.
Always disconnect the sharpener from the power
supply prior to making any adjustments or
performing any maintenance.
Ensure replacement discs are rated at 4,800/min
or higher. Using a disc rated below the speed of
the sharpener is a hazard.
Periodically check that all nuts, bolts and other fixings are properly tightened.
Note: Ozito Industries will not be responsible for any damage or injuries caused by
repair of the tool by an unauthorised person or mishandling or mistreatment of the
tool. This tool is designed for DIY use - use in commercial or industrial environments
will void the warranty.
DESCRIPTION OF SYMBOLS
Double insulated VVoltage
Regulator compliance mark Hz Herts
n o No load speed WWattage
/min Revolutions or
reciprocation per minute
Warning
~ Alternating current
!
!
Depth Gauge
Cutters

CARING FOR THE ENVIRONMENT
14
AUSTRALIA (Head Office)
1-23 Letcon Drive, Bangholme, Victoria, Australia 3175
Telephone:[phone]
Website: www.ozito.com.au
Email: [email protected]
1 x Chainsaw Chain Sharpener OZCCS85WA
1 x Disc (assembled)
1 x Table & lock knob
1 x Operation Manual
Power tools that are no longer usable should not be
disposed of with household waste but in an environmentally
friendly way. Please recycle where facilities exist. Check with
your local council authority for recycling advice.
Recycling packaging reduces the need for landfill and raw
materials. Reuse of recycled material decreases pollution in the
environment. Please recycle packaging where facilities exist.
Check with your local council authority for recycling advice.
CONTENTS
OZITO INDUSTRIES PTY LTD

WARRANTY
THIS WARRANTY FORM AND CONFIRMED BUNNINGS REGISTER RECEIPT SHOULD
BE RETAINED BY THE CUSTOMER AT ALL TIMES
The warranty is only made available by returning the product to your nearest
Bunnings Warehouse with a confirmed Bunnings register receipt.
PURCHASED FROM:________________________________________________
DATE PURCHASED: ________________________________________________
2 YEAR REPLACEMENT WARRANTY
Your Ozito tool is guaranteed for a period of 24 months from the ORIGINAL date of
purchase under the following conditions: Professional, industrial or high frequency
use will VOID this warranty.
WARNING
The following actions will result in the warranty being void.
•If the tool has been operated on a supply voltage other than that specified on
the unit.
• If the tool shows signs of damage or defects caused by or resulting from abuse
accidents or alterations.
• If the tool has been disassembled or tampered with in any way.
Note: Warranty excludes consumable parts such as brushes, batteries, sanding
pads, blades, discs, drill bits, collets and router bits.
YOUR WARRANTY FORM SHOULD BE RETAINED
BY YOU AT ALL TIMES.
SHOULD YOU HAVE ANY QUESTIONS PRIOR TO
RETURNING YOUR PRODUCT FOR WARRANTY OR
REPAIR PLEASE TELEPHONE OUR CUSTOMER
SERVICE HELPLINE:
Australia 1800 069 486
New Zealand 0508 069 486
TO ENSURE A SPEEDY RESPONSE PLEASE HAVE THE MODEL NUMBER
AND DATE OF PURCHASE AVAILABLE. AN OZITO CUSTOMER SERVICE
REPRESENTATIVE WILL TAKE YOUR CALL AND ANSWER ANY QUESTIONS
YOU MAY HAVE RELATING TO THE WARRANTY POLICY OR PROCEDURE.