Ozito RSR-850 User manual

Reciprocating
Saw Kit
850 Watt
Operation Manual
3 Year Replacement Warranty
RSR-850
WARNING: Read all safety warnings and all instructions. Failure to follow
the warnings and instructions may result in electric shock, fire and /or serious injury.
Save all warnings and instructions for future reference.
To view the full range visit: www.ozito.com.au
0212
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Motor: 850W
Input: 230-240V ~ 50Hz
No load speed: 800 - 3,000/min
Stroke length: 24mm
Maximum cutting capacity: Wood 210mm
Aluminium 20mm
Non Alloy Steel 10mm
Variable Speed Dial: Yes
Soft Grip Handle: Yes
Weight (tool only): 3.2kg
Blade fitment: Standard
SPECIFICATIONS - MODEL NO. RSR-850
1
1. Adjustable Pivoting Shoe
2. Rubber Boot
3. Variable Speed Dial
4. Rubber/Anti Vibration Grip Over moulds
5. On/Off Switch
6. Switch Lock on Button
7. Anti-Vibration Over Moulds
8. Locking Button
9. Blade Holder
1
3
4
8
9
2
5
7
6
KNOW YOUR PRODUCT

2
TABLE OF CONTENTS
SPECIFICATIONS………………………………………….
KNOW YOUR PRODUCT…………………………………
INTRODUCTION…………………………………………..
ELECTRICAL SAFETY ……………………..………..…….
GENERAL SAFETY WARNINGS………………………….
PREPARATION AND SET-UP………………………………
OPERATION………………………………………………..
MAINTENANCE……………………………………………
CARBON BRUSHES………………………………..………
SPARE PARTS………………………………………………
DESCRIPTION OF SYMBOLS…………………………….
CONTENTS…………………………………………………
WARRANTY…………………………………………………
Page 1
Page 1
Page 3
Page 3
Page 4
Page 7
Page 8
Page 9
Page 9
Page 9
Page 10
Page 10
Page 11

INTRODUCTION
3
Congratulations on purchasing an Ozito Reciprocating
Saw Kit. We aim to provide quality tools at an
affordable price.
The Ozito Reciprocating Saw RSR-850 is an extremely
versatile tool designed to cut many different types of
material in many varying situations. It is intended for
DIY use only.
Warning! When using mains-powered equipment, basic safety
precautions, including the following, should always be followed to reduce
risk of fire, electric shock, personal injury and material damage.
Read and understand the manual prior to operating this tool.
Save these instructions and other documents supplied with this tool for future reference.
The electric motor has been designed for 230V and 240V only. Always check that
the power supply corresponds to the voltage on the rating plate.
Note: The supply of 230V and 240V on Ozito tools are interchangeable for
Australia and New Zealand.
This tool is double insulated in accordance with AS/NZS 60745-1,60745-2-11;
therefore no earth wire is required.
Check if double insulated or not, also check to which AS/NZS standard it is in
accordance with.
If the supply cord is damaged, it must be replaced by a qualified electrician or a
power tool repairer in order to avoid a hazard.
Note: Double insulation does not take the place of normal safety precautions when
operating this tool. The insulation system is for added protection against injury
resulting from a possible electrical insulation failure within the tool.
Using an Extension Lead
Always use an approved extension lead suitable for the power input of this tool.
Before use, inspect the extension lead for signs of damage, wear and ageing.
Replace the extension lead if damaged or defective.
When using an extension lead on a reel, always unwind the lead completely. Use of
an extension lead not suitable for the power input of the tool or which is damaged
or defective may result in a risk of fire and electric shock.
ELECTRICAL SAFETY
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General Power Tool Safety Warnings - Personal Safety
Warning! Read all safety warnings and all instructions. Failure to follow the
warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term "power tool" in all of the warnings refers to your mains-operated
(corded) power tool or battery-operated (cordless) power tool.
1) Work area safety
a) Keep work area clean and well lit. Cluttered and dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the
presence of flammable liquids, gases or dust. Power tools create sparks which
may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions
can cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet. Never modify the plug in any way.
Do not use any adapter plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces such as pipes,
radiators, ranges and refrigerators. There is an increased risk of electric shock if
your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power
tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging
the power tool. Keep cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for
outdoor use. Use of a cord suitable for outdoor use reduces the risk of
electric shock.
f) If operating a power tool in a damp location is unavoidable, use a residual
current device (RCD) protected supply.Use of an RCD reduces the risk of
electric shock.
3) Personal safety
a) Stay alert, watch what you are doing and use common sense when operating
a power tool. Do not use a power tool while you are tired or under the
influence of drugs, alcohol or medication. A moment of inattention while
operating power tools may result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection. Protective
equipment such as dust mask, non-skid safety shoes, hard hat, or hearing
protection used for appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off-position before
connecting to power source and/or battery pack, picking up or carrying the
tool. Carrying power tools with your finger on the switch or energising power tools
that have the switch on invites accidents.
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5
d) Remove any adjusting key or wrench before turning the power tool on. A
wrench or a key left attached to a rotating part of the power tool may result in
personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This
enables better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair,
clothing and gloves away from moving parts. Loose clothes, jewellery or
long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection
facilities, ensure these are connected and properly used. Use of these
devices can reduce dust-related hazards.
4) Power tool use and care
a) Do not force the power tool. Use the correct power tool for your application.
The correct power tool will do the job better and safer at the rate for which it
was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any
power tool that cannot be controlled with the switch is dangerous and must
be repaired.
c) Disconnect the plug from the power source and/or the battery pack from
the power tool before making any adjustments, changing accessories, or
storing power tools. Such preventive safety measures reduce the risk of
starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow
persons unfamiliar with the power tool or these instructions to operate
the power tool. Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power tools
operation. If damaged, have the power tool repaired before use. Many
accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with
sharp cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc. in accordance with these
instructions and in the manner intended for the particular type of power
tool, taking into account the working conditions and the work to be
performed. Use of the power tool for operations different from those intended
could result in a hazardous situation.
5) Service
a) Have your power tool serviced by a qualified repair person using only
identical replacement parts. This will ensure that the safety of the power tool
is maintained.
b) If the supply cord is damaged, it must be replaced by the manufacturer, its
service agent or similarly qualified persons in order to avoid a hazard.
General Power Tool Safety Warnings - Personal Safety (cont.)
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Reciprocating Saw Safety Warnings
6
Hold power tool by insulated gripping surfaces, when performing an operation
where the cutting accessory may contact hidden wiring or its own cord. Cutting
accessory contacting a "live" wire may make exposed metal parts of the power tool
"live" and could give the operator an electric shock.
This appliance is not intended for use by persons (including children) with reduced
physical, sensory or mental capabilities, or lack of experience and knowledge, unless
they have been given supervision or instruction concerning use of the appliance by a
person responsible for their safety.
Recommendations for the use of a residual current device with a rated residual
current of 30mA or less.
It is recommended that the extension lead is a maximum of 25m in length. Do Not
use multiple extension leads.
Wear a hard hat (safety helmet), safety glasses and/or face shield. It is also highly
recommended that you wear a dust mask, ear protection and padded gloves.
Check the blade carefully for cracks or damage prior to operation. Replace cracked or
damaged blades immediately.
Hold the tool firmly during operation.
Always hold the adjustable pivoting shoe firmly to the work piece.
Prior to connecting the power cord to a mains outlet always squeeze and release the
switch to ensure the lock on button is not engaged. If the lock on button is engaged
when the tool is connected to the mains outlet the tool will start up immediately. This
could prove to be dangerous.
Ensure no one is below you when using the tool in elevated conditions.
Do not point the tool at anyone in the immediate vicinity.
Warning! When making a "blind" cut (you can't see behind what is being cut), be
sure that hidden electrical wiring or water pipes are not in the path of the cut. If
wires are present, they must be disconnected at their power source by a qualified
person or avoided to prevent the possibility of lethal shock or fire.
Only hold the tool by the insulated gripping surfaces to prevent electric shock if you
accidentally cut through a "live" wire. Exposed metal parts
become live and would shock the user.
Water pipes in "blind" areas must be drained and capped before cutting.
If the blade hits against objects during operation, damage
to the tool or dangerous blade breakage may occur.
Watch out for cut-off portions of the work piece being cut. They
may fall and cause injury to you or someone near you.
When cutting metals, be cautious of hot flying debris.
Do not touch the blade or the work piece immediately after operation; they may be
extremely hot and could potentially burn your skin.
If you withdraw the blade from the work piece during operation, a strong reaction
could be produced, which could cause the blade to snap or cause you to lose your
grip and/or control of the saw. Always switch off the tool and wait until the blade has
come to a complete stop before withdrawing the blade from the work piece.
Warning! Some dust created by sawing activities contain chemicals known to
cause cancer and other respiratory harm. Wear dust masks designed for
protection against dust and fumes.
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PREPARATION AND SET-UP
Saw Blades
Always ensure the tool is switched off and unplugged before installing or removing
a blade. Clean out all debris or foreign matter adhering to the blade and blade holder.
Failure to do so may cause insufficient tightening of the blade, resulting in a
serious injury.
The reciprocating saw can cut a large variety of materials,
always ensure the correct blade is being used. The
blade fitment is a standard fitting as pictured in Fig. 1.
Insertion and Removal of Reciprocating Blades
Disconnect the reciprocating saw from the mains power prior making any adjustments
to your tool.
To install a blade, Hold the Reciprocating Saw as shown below Fig.2. With your two
fingers rotate the blade holder (9) clockwise. Insert the blade with your other hand
while keeping the blade holder (9) open. The blade is a universal fitting so ensure
the hole in the end of the
blade is inserted into the
blade holder. Release the
blade holder (9) when the
blade is in position. The
blade will now be locked in
the blade holder. (See Fig. 2
& 3)
To check if the blade is correctly fitted pull on
the blade to see if it is securely locked in the
blade holder (See Fig.4). If it cannot be
extracted the blade has been inserted correctly.
If the blade is loose re-insert the blade as per
previous instructions. Blades are sharp use
gloves to avoid accidently cutting your self.
To remove a blade follow the instructions as per inserting a blade but extract the
blade when the blade holder has been turned in an clockwise direction.
Adjusting the Adjustable Pivoting Shoe
Disconnect the reciprocating saw power cord from the mains power prior making
any adjustments.
If the blade loses its cutting efficiency in one place along its cutting edge,
reposition the adjustable pivoting shoe (1) to utilize a sharper, unused portion of
the blades cutting edge. Pictured on page 8 is the adjustable pivoting shoe (1)
positioned close to the blade holder and then fully extended to optimize the use of
your reciprocation saw blades (see Fig. 5 & 6). This will help to lengthen the life of
the blades. To reposition the adjustable pivoting shoe (1) unlock by pressing the
locking button on the left hand side of the tool (8) (See Fig.7). Reposition the
adjustable pivoting shoe (1) to your desired position and then push the locking
button (8) on the right hand side of the tool to secure tightly.
Fig.1
Fig. 2 Fig. 3
Fig. 4

8
PREPARATION AND SET-UP (cont.)
Note: Always ensure that you keep your hands and fingers away from the locking
button (8) during the use of your tool. Depressing the lock button (8) during use may
result in the adjustable pivoting shoe(1) becoming unlocked and moving during use.
On/Off Switch
To turn the tool on, squeeze the on/off switch (5) (See Fig. 8).
To turn the tool off release the on/off switch (5) .
Always squeeze and release the on/off switch (5) before
connecting it to a power supply, this will ensure the switch
lock on button (6) is not engaged.
Switch Lock on Button
The Saw has been designed with a switch lock on button (6) for longer periods of use.
This button locks the switch in the on position to reduce user fatigue and allow the
user to focus on the task at hand.
To activate the switch lock on button (6), first squeeze the on/off switch (5) then
depress the switch lock on button (6) and release the switch. The switch will remain
locked on. To unlock the switch and turn off the saw, simply squeeze and release the
on/off switch (5).
Variable Speed Dial
A variable speed dial (4) is linked into the switch. The speed
of the tool can be regulated by adjusting the dial. After a
speed has been selected the switch will be regulated to
that speed until you readjust dial. (See. Fig. 9)
Cutting Procedure
Press the adjustable pivoting shoe (1) firmly against the
work piece (See Fig.10). Do not allow the tool to bounce.
If the shoe is held away from the work piece during
operation, strong vibration and or/twisting may occur,
causing the blade to snap dangerously.
Always ensure that you have a secure hold of the saw
during operation. Always use both hands on the rubber
boot and over mould on the rear handle during the use of
the reciprocating saw.
Fig. 8
Fig. 5 Fig. 6 Fig. 7
Fig. 9
Fig. 10
OPERATION

MAINTENANCE
9
• Keep the ventilation slots of the reciprocating saw clean at all times. If possible
prevent foreign matter from entering the vents.
• After each use, blow air through the saw to ensure it is free from all dust particles
that may build up. A build up of dust particles may cause the tool to overheat
and fail.
• If the enclosure of the reciprocating saw requires cleaning do not use solvents
but a moist soft cloth only. Never let any liquid get inside the tool; never
immerse any part of the tool into a liquid.
• When the carbon brushes wear out the tool will spark and/or stop. The brushes
are a wearing component of the tool and should be replaced prior to the
carbon wearing out fully. Brushes will wear out after many uses but before they
do take the tool to an electrician or a power tool repairer for quick and low
cost replacement. Always replace both brushes at the same time.
Carbon brushes
When the carbon brushes wear out, the tool will spark
and/or stop. Discontinue use as soon as this happens. They
should be replaced prior to recommencing use of the tool.
Carbon brushes are a wearing component of the tool
therefore not covered under warranty. Continuing to use the
tool when carbon brushes need to be replaced may cause
permanent damage to the tool. Carbon brushes will wear
out after many uses but when the carbon brushes need to
be replaced, take the tool to an electrician or a power tool repairer for a quick and
low cost replacement. Always replace both carbon brushes at the same time.
Note: Ozito Industries will not be responsible for any damage or injuries caused by
the repair of the saw by an unauthorised person or by mishandling of the saw.
Limited spare parts are available subject to availability. Please contact your local
Bunnings Special Orders Desk to order the required spare parts.
Most common spare parts listed below
Spare Part Part No.
Carbon Brushes (set) SPRSR850-49
Carbon Brush Holder (set) SPRSR850-50
Speed Controller SPRSR850-58
Switch SPRSR850-59
Carbon brushes
SPARE PARTS

AUSTRALIA (Head Office)
1-23 Letcon Drive, Bangholme Victoria, Australia, 3175
Telephone: [phone]
Facsimile: [phone]
Website: www.ozito.com.au
Email: [email protected]
1 x Reciprocating Saw RSR-850
1 x Timber Blade
1 x Metal Blade
1 x Kit box
1 x Instruction manual
10
CARING FOR THE ENVIRONMENT
Power tools that are no longer usable should not be
disposed of with household waste but in an environmentally
friendly way. Please recycle where facilities exist. Check with
your local council authority for recycling advice.
Recycling packaging reduces the need for landfill and raw
materials. Reuse of recycled material decreases pollution in the
environment. Please recycle packaging where facilities exist.
Check with your local council authority for recycling advice.
DESCRIPTION OF SYMBOLS
CONTENTS
OZITO INDUSTRIES PTY LTD
VVolts Hz Hertz
~Alternating current WWatts
/min Revolutions or
reciprocation per minute
Double insulated Regulator compliance mark
Maximum cutting cap
for timber
Warning
no No load speed

3 YEAR REPLACEMENT WARRANTY
Your product is guaranteed for a period of 36 months from the original date of purchase
and is intended for DIY (Do It Yourself) use only. If a product is defective it will be replaced in
accordance with the terms of this warranty. Warranty excludes consumable parts, for example:
saw blades, carbon brushes.
WARNING
The following actions will result in the warranty being void.
Professional, Industrial or high frequency use.
If the tool has been operated on a supply voltage other than that specified on the tool.
If the tool shows signs of damage or defects caused by or resulting from abuse, accidents
or alterations.
Failure to perform maintenance as set out within the instruction manual.
If the tool is disassembled or tampered with in any way.
OZITO
Australia/New Zealand (Head Office)
1-23 Letcon Drive, Bangholme, Victoria, Australia 3175
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OW5
WARRANTY
YOUR WARRANTY FORM SHOULD BE RETAINED BY YOU AT ALL TIMES. IN ORDER
TO MAKE A CLAIM UNDER THIS WARRANTY YOU MUST RETURN THE PRODUCT TO
YOUR NEAREST BUNNINGS WAREHOUSE WITH YOUR BUNNINGS REGISTER RECEIPT.
PRIOR TO RETURNING YOUR PRODUCT FOR WARRANTY PLEASE TELEPHONE OUR
CUSTOMER SERVICE HELPLINE:
TO ENSURE A SPEEDY RESPONSE PLEASE HAVE THE MODEL NUMBER AND DATE OF
PURCHASE AVAILABLE. A CUSTOMER SERVICE REPRESENTATIVE WILL TAKE YOUR CALL
AND ANSWER ANY QUESTIONS YOU MAY HAVE RELATING TO THE WARRANTY POLICY
OR PROCEDURE.
The benefits provided under this warranty are in addition to other rights and remedies which
are available to you at law.
Our goods come with guarantees that cannot be excluded at law. You are entitled to a
replacement or refund for a major failure and for compensation for any other reasonably
foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if
the goods fail to be of acceptable quality and the failure does not amount to a major failure.
Generally you will be responsible for all costs associated with a claim under this warranty,
however, where you have suffered any additional direct loss as a result of a defective product
you may be able to claim such expenses by contacting our customer service helpline above.
`Australia 1800 069 486
New Zealand 0508 069 486