Ozotech AIM BTU 1000 User manual

Reference this quick start guide to install and set up your new AIM Series Ozone Generator for service.
Please refer to the full manual (available online at ozotech.com) for additional information including main-
tenance and operating conditions.
1) Unpack & Inspect Components - Unpack the ozone generator, parts and accessories, and
compare to this packing list:
OZONE GENERATOR
Quantity Item # Description - Use
(1) 31334 or 31335 1000 Mg/Hr or 2000 Mg/Hr AIM Series Ozone generator
(1 or 2) 40155 50mm x 22 inch glass “Cool Tube”Corona Discharge Cell
(1 or 2) 44347-1 AIM series “Cool Tube”spring tension retainer
(1) 38001 115V AC power cord with plug
(1) 44073 & 44074 Power cord gripper grommet and nut
(2) 43230 Spare Fuses—3.15 Amp, slow blow
ACCESSORIES
Quantity Item # Description - Use
(1) M43-31335 User Manual
(1) T40-32001 Venturi Install and Care Guide
(1) 31011 BF1 - Back Flow Prevention Device
(60”) 44244-1 Ozone Resistant 1/4”ID tubing
(24”) 44141-1 Ozone Resistant 3/8”ID tubing
(1) 33258-01 Accessory Hose Adapter Kit, as follows:
(4) 44144 #2 Snapper Clamp - use with 3/8” OD hose
(4) 44134 #4 Snapper Clamp - use with 7/16” OD hose
(4) 44096 #7 Snapper Clamp - use with 1/2” OD hose
(6) 44071 #10 Snapper Clamp - use with 9/16” OD hose
(2) 44112 #14 Snapper Clamp - use with 5/8” OD hose
(3”) 44208 Ozone Resistant 1/2”ID x 5/8”OD tubing - use to step up tube size
(3”) 44095 Ozone Resistant 3/8”ID x 1/2”OD tubing - use to step up tube size
(2”) 44140 Ozone Resistant 1/4”ID x 3/8”OD tubing - use to step up tube size
(2) 46012 Ozone Resistant Tubing Insert 1/4” - use with soft or thin wall tubing
(4) 44249 Ozone Resistant Hose Connector 1/4”to 1/4” barb
(1) 44247 Ozone Resistant Hose Connector 1/4”to 3/8” barb - use to step up tube size
(1) 44248 Ozone Resistant Hose Connector 3/8”to 1/2” barb - use to step up tube size
(2) 47018-304 Ozone Resistant Check Valve 1/4”barb
Quick Start Guide
AIM BTU 1000 & 2000 Ozone Generator

2) Physical Mounting
Choose a location for your AIM Series Ozone Generator that is
clean, dry, and free of excessive dust. Your equipment requires
a constant ow of clean air for proper internal cooling. A
minimum of six (6) inches clearance is required around the
front, bottom, and sides of the unit to ensure proper air ow.
Clearance of 30”is recommended at the top of the unit for
access
to the glass tubes inside the corona discharge chambers.
Direct exposure to moisture must be avoided. The AIM Series
Ozone Generator chassis is designed to be drip-proof. It is not
water-tight.
The AIM Series Ozone Generator is designed to be mounted
vertically on a wall or panel or frame work. There are four (4)
key hole shaped mounting holes sized for #8 machine screws.
Additional holes may be drilled through the back panel as
needed for custom installations. See drawing at right for
factory mounting-hole spacing.
Handy Tip: To better facilitate top lid removal, space the unit out
from the wall slightly (about 1/8”) and be sure to leave adequate
clearance at the top to access and remove glass tubes.
3) Electrical Connections
The latest model of the AIM Series Ozone Generators are designed to accept either 115VAC or 230VAC ( in 50
or 60 Hz) as incoming supply power. The supply power drop should be sized to supply 250 watts and should
include an appropriate circuit breaker and disconnect.
If the unit is to be used with 115VAC supplied via a standard US style, 3-prong outlet, then the supplied
power cord should be used. If the unit is to be supplied power alternatively, then a customer supplied
connection is required.
To make the connection simple and quick, a “press-to-release” screwless terminal block is provided in the
machine to receive incoming power wires. See pictures below for each connection option.

4) Install Glass Corona Discharge Tubes
Your AIM Series Ozone Generator is shipped from the factory with the glass “Cool Tube” Corona
Discharge Cells packaged separately to protect them from in-transit shipping damage. Before you can
operate your ozone generator, these tubes need to be installed. Reference the diagrams and follow
the steps below to properly install these components:
Step 1— a) Remove power to the machine by unplugging it or turning o disconnect. b) Loosen four
(4) top cover screws and remove top cover. c) Remove ve (5) access door screws and carefully open
front door cover.
Step 2— a) Inspect arrangement of high voltage wires; Take a picture or notes to ensure wires are
placed back in the same manner after tubes are installed. b) Remove CD Cell Caps (item 45264-03),
using a 1/4” (6.5mm) socket with extension or similar tool. High voltage wires do not need to be
disconnected to remove caps; let them hang gently to the side.
Step 3— a) Place tube holder/spring tension retainer
(item 44347-1) into the bottom of each chamber.
Inspect placement to ensure spring retainer is not
sideways or upside down.
Step 4— a) Carefully insert a glass corona tube
(item 40155) into each chamber. Ensure the brass
electrode end is up (towards cap end).
Step 5— a) Reinstall caps onto manifold(s) (making
sure o-rings are properly seated in cap ange). The
Corona Tube will be spring loaded and the cap will
need to be gently pressed down to install the nuts.
Ensure that the high voltage wire guide is positioned
correctly and that the faraday shield ground wire
ring terminal is under one of the nuts for each cap.
Follow the nut (stando) tightening order and
torque spec in the diagram below:
Step 6— a) Close the front cover door being careful
to not pinch hoses or wiring harness. Reinstall the
ve (5) door screws . b) Reinstall the top cover and
secure with the four (4) top cover screws.
Your AIM series ozone generator is now ready to connect to your feed gas input and ozone output lines.

5) Inlet and Outlet Hose Connections
The AIM Series Ozone Generator is designed to feed ozone to a variety of applications with a minimum
ow rate of 3 SCFH and a maximum of 20 SCFH. Lower pressures and ow rates generally achieve best
performance. A variety of hose connectors and adapters are provided in the hose adapter kit to step-up
or down hose sizes, to t your application. The AIM Series Ozone Generator may be used in both positive
and negative pressure applications. The use of snapper clamps on all positive pressure application
connections is recommended.
Positive pressure feed applications— It is recommended that pure oxygen from a tank or
concentrated oxygen from an oxygen concentrator machine be used to supply the feed gas for optimum
performance, but clean dry air can also be used. Compressed air or gas must be pressure regulated
to 5 psi or less. Lower pressures and ow rates generally achieve best performance. Connect the feed
gas supply to the inlet hose (closest to the access door) and connect ozone feed line to the outlet
hose (closest to back of chassis). Turn on gas ow and ne tune the ow rate to suit your application
by adjusting the ow meter knob on the front door of the AIM Series Ozone Generator. Temporarily
installing an inline or T-branch manometer, or other ne resolution pressure sensing instrument, on the
outlet hose is a good way to verify internal pressures are not too high. A check valve in the ozone outlet
line must be installed between the ozone generator and delivery device.
Negative pressure applications—This machine can be used with vacuum draw systems as well,
provided the minimum air ow rate (3 SCFH) and internal chamber pressures (≤5 psi) requirements are
met. Like positive pressure applications, it is recommended that bottled or concentrated oxygen feed
gas be used to supply the ozone generator. Connect the inlet and outlet tubing in the same fashion as
described above. Install the supplied BF1 - Backow Prevention Device between the ozone generator
and inline check valve on the ozone output line.