Pakole AIRFUSOR AFR-0 User manual

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FOR MORE INFORMATION PLEASE SEE OUR HOME PAGES: WWW.PAKOLE.COM
Ver.:01
Read and understand this manual thorougly before in-
stalling starting or servicing this equipment.The inproper installation or us-
ing can cause serious damages!Keep this mnual in a safe place in order to
obtain information in case of incidental problems!
Disregard of instructions and notices of this Manual can cause serious
-
bon monoxide poisoning, electric shock and in extreme case death!
This appliance can only be used and serviced by such persons who under-
stood and follow the instructions of this Manual
If you need help or information concerning the appliances – for example
installation guide or labels etc. – in that case contact with the manufacturer!
This appliance must not be used by children and mentally or sensitively de-
with devices!
Appliance type:
AIRFUSOR
AFR-0
AFR-1
AFR-2
AFR-3
AFR-SP

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AFR- WATERFAN HEATER Contents

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AFR - WATERFAN HEATER Contents
1. General information 2
Installer’s responsibilities 3
Data board 3afety I
Safety signs 4
Safe usage 4
2. Transportation, Unpacking, Handling7
3. Appliance structure 8
Dimendison and basic technical parameters 8
4. Assembly 9
Electrical installation 11
Water installation 11
5. Automatomatic control-installation 12ss
Comfort panel description 13
First start 13
Operation 14
Maintenance 14
6. Technical parameters heater 15
7. Electrical connection diagrams 18
8. Inetlligent automatic control
Programmable logic controller manual 21
Controller programming 23
9. Maintenance 24
10. Guarantee terms and conditions 25

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2
General information
HEATER heating and ventilation devices are manufactured in compliance with standar-
ds concerning quality, ecology, utility and work comfort.
HEATER devices are delivered ready-to-use in a cardboard package that is to protect
from mechanical damages. The package consists of: the device, the Manual (Opera-
tion and Maintenance Documentation) and Guarantee. If the optional automatic control
ordered, it shall be delivered in a separate package. Make sure all the aforementioned
elements are in the package immediately after the delivery. In the absence of any ele-
ATTENTION !
Please Before mounting read the manual carefully and ad-
here to the rules concerning the mounting procedures. Not
applying may result in inappropriate functioning of the de-
vice and the loss of the guarantee rights.
Pay special attention when working with electrical elements
of the device.
persons with appropriate authorizations

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Installer’s responsibilities
-
posed to connect with the local Building Supervisory Authority or Fire-service),
-
long to appliance),
Data board
The appliance is equipped with data board, which is placed on the outside of housing. On
-
tion.

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Installation must be carried out always strictly comp-
lying with the current standards of the country where
the appliance is going to be used and following, of
course, the instructions given by the producer.
The installation and maintenance operations of the
-
sonnel only.
ask for further informations.
Safe usage
Safety signs
usage or maintance:
CAUTION
!
DANGER
!
CAUTION
!
ELECTRIC
SUPPLY
CAUTION
!
DANGEROUS
OPERATION
CAUTION
!
HIGH
TEMPERATURE
CAUTION
!
DISCONNECT
POWER LINE
ATTENTION
!
COMPULSORY:
EARTHING
ATTENTION
!
THE USIGE OF
MOVING EQUIPMENT
IS COMPULSORY
ATTENTION
!
COMPULSORY:
USE PROTECTIVE
GLOVES
ATTENTION
!
ONLY
QUALIFIED
PERSON
ATTENTION
!
FORBIDDEN!
CAUTION
!
DANGER
!
CAUTION
!
DANGER
!ATTENTION
!
ONLY
QUALIFIED
PERSON

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5
According to the installation project, install the
electric power lines.
Always make sure that the unit and all its electrical
parts have been correctly earthed prior starting up
the unit.
If you have to disassemble the unit, use
special protective gloves.
Beware of sharp edges inside the unit!
Beware of roof corners of outdoor units!
Keep suction grids clear!
Before cleaning or maintaining the unit,
make sure that all electrical parts have
supply chain is closed and wait untill the
appliance cools down. In particular, make
-
vertently started prior to opening inspecti-
on panels.
Fans can reach a speed of 1000 rpm.
Do not insert any object nor hands in the
electric fan.
CAUTION
!
DANGER
!
CAUTION
!
ELECTRIC
SUPPLY
ATTENTION
!
ONLY
QUALIFIED
PERSON
ATTENTION
!
COMPULSORY:
EARTHING
ATTENTION
!
COMPULSORY:
USE PROTECTIVE
GLOVES
CAUTION
!
DANGER
!
ATTENTION
!
ONLY
QUALIFIED
PERSON
ATTENTION
!
FORBIDDEN!
CAUTION
!
DANGER
!
CAUTION
!
DANGEROUS
OPERATION

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This unit is designed to be used for heating purposes only. Any
children live, it must be placed safely away from their reach. Al-
ways make sure that the access door to the inside control board
stay locked.
An incorrect installation can cause damages to people, animals and property. In case of
erroneous installation, the manufacturer cannot be held responsible for such damages.
• The manufacturer cannot be held responsible for such damages by improrer uses,
errate uses, etc.
CAUTION
!
DANGER
!
Never use the unit to support other equipment.
Never leave tools, spare parts, etc. inside the unit.
Make sure that all inspection panels are closed properly.
ATTENTION
!
FORBIDDEN!
on your own, call operator.
any way.
ATTENTION
!
ONLY
QUALIFIED
PERSON
We recommend to install a safety switch
current, near the unit. Before any cleaning
line to the unit.
Before opening the unit, make sure that
and cannot be inadvertently started prior to
opening inspection panels.
CHECK THE EARTHING !!
CAUTION
!
ELECTRIC
SUPPLY
CAUTION
!
DISCONNECT
POWER LINE
CAUTION
!
DANGER
!
ATTENTION
!
COMPULSORY:
EARTHING

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The delivery must be made according to the following:
The package must be carefully secured in the loading space.
The package must be transfered in a closed space (always keep packing parts
away environmental impacts).
The unit has a special safety packing for transport and delivery which must be kept
in good conditions till the unit is positioned on the installation place.
Check if there are any damages and if the unit abbreviation is the same as the one
of the ordered model.
Every unit is factory tested before shipment, therefore, if there are damages, re-
port them immediately to the carrier.
Transporting, unloading and moving is a process which must be made carefully to avoid
any kind of damages. Try not to use the unit’s components as handholds. When lifting, bear
CAUTION
!
DANGER
!
CAUTION
!
DANGER
!
CAUTION
!
DANGER
!
ATTENTION
!
FORBIDDEN!
ATTENTION
!
THE USIGE OF
MOVING EQUIPMENT
IS COMPULSORY
There is an envelope inside the unit containing the installation, use and maintenance
manual and the warranty documents.

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8
Dimendison and basic technical parameters
Basic elements of HEATER devices :
- Regulated air–conduits
- Installation bracket
safety netting
block with stub connection ½’, ¾”.Stub connections are equipped with air-release valves and heat
outlet vent.
Parametry AirFusor
AFR-0
AirFusor
AFR-1
AirFusor
AFR-2
AirFusor
AFR-3
AirFusor
AFR-SP
No of unit rows - 1 1 2 3 3
4 600 4 400
Heat output range 10-30
Air temperature increase* 14 18 33 48 31
1,6 1,6 1,6 1,6 1,6
27 27 24
Power supply
Motor power
Motor speed
Protection class IP -
Sound level dB (A)***

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Prior to any installation procedures, take the following aspects into consideration: easy
access for maintenance works, access to water and electrical installation, appropriate air
distribution in a room.
*It is advisable to mount the device to the wall or the ceiling on original mounting brackets,
supporting mount pins (not delivered with the device) or supporting constructions (shapes
and dimensions of the supporting construction may be individually designed in complian-
ce with durability and strength requirements).
The device may be mounted to the wall with the use of a mounting bracket at the angle of
but it requires making necessary holes in the holder.

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To sustain proper functioning of the device keep a safe dis-
tance– 200mm from its sides and 300 mm from its backside
Mounting bracket to the heater
The bracket set consist of: a holder, two sleeves,
two M8 screws and washers. In order to mount the
bracket, drill two Ø12-13mm holes in places visibly
marked on the casing. Insert sleeves into drilled
holes and place the bracket in. The included holder
must be screwed with M8 screws with washers.
Installation of mounting pins
To mount the heater to the ceiling, use M8 moun-
marked on the casing. Mounting pins may be
screwed into the frame not deeper than 20 mm.
Assembly of HEATERMIX air mixer
places visibly marked on the casing. Mounting pins
connecting elements are not included with the unit.

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Electrical installation
• The electrical installation and connection to power supply must be done in compliance
• The fan’s engine is equipped with the internal temperature limit fuse protecting the
engine from its overheating.
• The unit set does not consist of: a feeding cable, a master switch (see diagram)
•
the Manual. The connection of the feeding cable and master switch must be done in
compliance with electrical diagram (with or without the automatic control, depending
on the option chosen). Any and all damages incurred as a result of the aforementio-
ned causes are not provided with the Guarantee and the user will be charged with
carried out in accordance with the electrical diagram.
• In case of any doubts or problems, unplug the device and contact the device’s installer
Water installation
-
automatic control) it should be installed on the outlet as it may be damaged otherwise.
Heating medium
The connector pipes are at the back of
the device. When connecting the hydra-
secure the connector pipes against rota-
tional torque. Notice that the connector
pipes are not strained by the pipes. The
valve of heating medium is on the supply
pipe and the vent is on the return pipe.
AIR WENT
WATER DRAIN

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-
ter to be turned to the sides. Depending
turn is 78° to both sides. Figure shows
the other with minimal distance left for
connections.
A set of automatic control may be used (powered 230V) that consists of the following:
- COMFORT panel – including room thermostat and switch for regulation of
3 speeds of fan. One COMFORT panel may regulate up to 3 pcs of HEATER units
weekly program and BMS communication. On
- 2 pcs of HEATER units
The system is ready to start once the connections between the thermostat and the valve
actuator are done, 230V power is supplied to the thermostat and the fan’s motor is powe-
red by the revs controller.

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Comfort panel description
I-II-III – switch for fan speed regulation
HEAT - thermostat sends signal for valve and actuator
-
FAN – function not active, unit will not operate when FAN
switch is selected
COOL – termostat sends signal only to fan, fan begins
operation starting from temperature which is set on ther-
room ventilation in summer season)
First start
Do all the connections (electrical, water and automatic control), check for tightness
device in the following sequence:
1. Switch on the mains,
2. Set requested speed of fan on revs controller,
3. Set requested temperature on thermostat,
The fan operates continuously irrespective of whether the heater’s valve is opened or
not.
1.Set minimum temperature on thermostat – after 7 seconds valve will be clo

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NOTICE !
In case of any metallic knocks, vibration or increase in sound
contact the installer or PAKOLE Trade Ltd. Authorized Service
Operation
The engine and fan used in HEATER units are maintenance-free devices but regular
check-ups are advised, especially motor and bearing (fan’s rotor should rotate freely, free

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inlet air temperature 0 10 20 0 10 20 0 10 20
heat output kW 21,1 18,7 16,3 18,3 17,1 14,7 13,6 14,2 11,7 10,6
outlet air temperature 13,6 17,6 11,3 23,3 27,3 13,7 17,7 21,6
1,0 1,0 0,8 0,7 0,8 0,8 0,7 0,6 0,6 0,6 0,4 0,3
pressure drop kPa 1,7 1,3 1,1 1,3 1,1 0,7 1,1 0,7 0,3
heat output kW 17,2 16,0 14,8 13,6 12,4 14,4 13,2 12,1 12,6 11,1 8,2 7,4
outlet air temperature 23,0 27,1 31,0 12,8 16,7 20,8 24,8 28,8 11,3 23,1
0,8 0,8 0,7 0,6 0,6 0,6 0,4 0,3 0,4 0,4 0,3 0,2 0,1
pressure drop kPa 1,3 1,1 0,7 0,7 0,3 0,1 0,4 0,3 0,2
heat output kW 14,7 12,3 11,1 12,1 7,4 10,3 7,3 6,1
outlet air temperature 17,1 14,7 18,7 26,8 30,7 13,3 17,1 21,2 28,8
0,6 0,4 0,3 0,2 0,4 0,4 0,3 0,2 0,1 0,2 0,2 0,2 0,1 0,1
pressure drop kPa 0,7 0,7 0,6 0,6 0,6 0,4 0,3 0,3 0,3 0,2 0,1 0,1
inlet air temperature 0 10 20 0 10 20 0 10 20
heat output kW 21,4 23,4 17,7 17,6 14,1 12,3
outlet air temperature 23,0 27,0 31,0
1,1 1,0 1,0 0,7 0,8 0,8 0,7 0,7 0,7 0,6 0,6
pressure drop kPa 2,0 1,8 1,6 1,4 1,2 1,4 1,2 1,0 0,8 0,6 0,8 0,8 0,7 0,6
heat output kW 20,4 18,3 16,2 14,1 17,0 14,0 12,1 13,4 11,6 10,0 8,4
outlet air temperature 23,1 20,4 33,2 14,6
0,8 0,8 0,7 0,6 0,7 0,6 0,6 0,4 0,4 0,4 0,3 0,2
pressure drop kPa 1,4 1,2 1,0 0,8 0,6 0,8 0,7 0,7 0,6 0,6 0,4 0,3
heat output kW 17,3 13,4 13,6 12,0 10,3 8,4 13,1 8,3 6,7
outlet air temperature 21,1 33,0 37,1 23,0 27,1 16,6 20,6 32,6
0,7 0,6 0,4 0,4 0,4 0,3 0,2 0,3 0,3 0,2 0,2 0,1
pressure drop kPa 1,0 0,8 0,8 0,7 0,6 0,7 0,7 0,6 0,4 0,4 0,4 0,3 0,2 0,1

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inlet air temperature 0 10 20 0 10 20 0 10 20
heat output kW 48,4 38,0 34,6 38,0 27,4 34,6 31,2 27,8 24,4 21,0
outlet air temperature 44,6 34,4 24,0 33,0 36,1
1,8 1,8 1,7 1,8 1,6 1,4 1,2 1,4 1,2 1,1 1,0
pressure drop kPa 10,6 8,8 7,0 7,6 6,7 4,0 4,6 3,7 2,8
heat output kW 36,8 30,8 27,8 24,2 21,4 27,4 24,3 21,6
outlet air temperature 37,3 40,3 43,2 46,2 33,0 36,1 42,2 26,0 32,0 38,1
1,7 1,6 1,4 1,3 1,4 1,2 1,1 1,0 1,2 1,1 0,8 0,7
pressure drop kPa 6,2 3,4 4,3 3,6 2,7 1,8 3,7 2,8 2,1 1,6 1,2
heat output kW 32,0 28,7 27,1 24,7 20,3 18,2 22,2 17,2 14,7 12,1
outlet air temperature 37,0 42,8 33,0 37,7 41,6 44,6 34,6 40,6
1,4 1,2 1,2 1,1 1,0 1,2 1,1 1,0 0,8 0,8 0,8 0,6
pressure drop kPa 3,0 2,6 2,2 2,6 2,3 1,8 2,0 1,8 1,2
inlet air temperature 0 10 20 0 10 20 0 10 20
heat output kW 67,6 63,4 46,1 42,3 41,6 38,3 34,4
outlet air temperature 44,0 46,0 48,0 37,0 41,0 43,0
2,8 2,8 2,6 2,4 2,2 1,8 2,4 2,2 1,8 1,7 1,3
pressure drop kPa 21,7 18,1 13,7 11,8 16,7 13,6 11,6 8,1 12,3 6,4
heat output kW 48,4 42,4 47,4 41,6 38,4 40,1 36,8 30,1 26,8
outlet air temperature 47,1 40,0 42,1 44,0 46,0
2,2 2,2 2,1 1,8 1,8 1,7 1,6 1,4 1,4 1,2 1,1
pressure drop kPa 14,4 10,4 7,8 11,1 8,1 7,7 8,2 6,4 4,3 3,3
heat output kW 44,2 42,0 40,2 38,4 36,6 36,6 34,8 32,6 30,8 32,7 28,4 26,1
outlet air temperature 60,6 48,0 41,0
1,8 1,8 1,7 1,4 1,4 1,4 1,3 1,2 1,3 1,2 1,2 0,8
pressure drop kPa 7,8 6,0 7,4 4,3 3,6 4,3 2,8 2,2

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inlet air temperature 0 10 20 0 10 20 0 10 20
heat output kW 44,0 41,3 33,0 37,4 34,6 26,4 30,8 28,0
outlet air temperature 31,3 37,6 40,7 27,4 30,7 34,0 37,3 40,6 22,4 26,3 37,1
2,2 2,2 1,8 2,2 2,2 1,8 1,8 1,4 1,8 1,8 1,4 1,4 1,1
pressure drop kPa 8,7 7,7 6,6 6,7 4,1 3,3 4,8 4,1 3,4 2,7
heat output kW 36,3 30,8 28,6 26,4 30,8 28,6 26,4 23,6 23,4 18,4
outlet air temperature 36,4 37,6 40,1 43,8 47,0 33,8 37,1 40,4 33,0 36,6 40,2
2,2 2,2 1,8 1,8 1,4 1,8 1,8 1,4 1,4 1,1 1,4 1,4 1,1 1,1 0,7
pressure drop kPa 4,6 4,1 4,6 4,0 3,4 2,4 3,3 2,8 2,3
heat output kW 27,4 23,6 22,0 23,1 17,6 17,1 13,2
outlet air temperature 41,4 43,7 34,1 37,4 40,7 44,0 47,1 31,1 33,0 36,6 43,3
1,8 1,8 1,4 1,4 1,1 1,4 1,4 1,1 1,1 0,7 1,1 1,1 0,7 0,7 0,4
pressure drop kPa 4,1 3,7 3,2 2,8 2,3 3,2 2,8 2,3 2,0 1,6 2,3 2,0 1,7 1,4 1,1

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Connecting HEATER with no automatic control
* The unit set does not consist of: a master switch, a fuse, a feeding cable
Fan wiring description
U1 high speed – brown
U2 middle speed – grey
U3 low speed – red
N neutral – black
Connecting a few HEATER units with COMFORT panel, valves and actuators.
* The unit set does not consist of: a master switch, a fuse, a feeding cable
* One COMFORT panel may regulate up to 3 pcs of HEATER units
-
FAN – function not active, unit will not operate when FAN switch is selected
-
ventilation in summer season)
user) thermostat is used to control the system.
This manual suits for next models
4
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