Pakole ZENIT 80+ Series User guide
EN
www.pakole.com
Appliance types:
ZENIT 80+12...42
Linear - and “U”- form types.
008_007_011_180712_V001_EN
PROPANE OR NATURAL GAS-FIRED
ZENIT-TYPE TUBE RADIANT HEATER
ZENIT 80+TYPE TUBE RADIANT HEATER Contents
Contents
............................................................................................................. 3
........................................................................................................... 4
Installer’s responsibilities ..................................................................................................... 4
Data board ........................................................................................................................... 4
Corrosive materials .............................................................................................................. 5
Standards and laws ............................................................................................................. 5
Safety signs ......................................................................................................................... 5
Safe usage........................................................................................................................... 5
............................................................................. 6
............................................................................................................ 6
.......................................................................................................................... 7
Components of „I” -form tube radiant heater, assembly distances ...................................... 7
Components of „U”-form tube radiant heater, assembly distances...................................... 7
Assembly ............................................................................................................................. 8
Suggestion of assembly..................................................................................................... 10
........................................................................................... 18
Appliance installation ......................................................................................................... 26
Gas connection .................................................................................................................. 26
Electrical connection .......................................................................................................... 27
electrical connection .......................................................................................................... 28
Regulatory options ............................................................................................................. 29
Electrical connection scheme of SIT 579 DBC type automatic burner control................... 29
Optional accessories.......................................................................................................... 29
Protective distances........................................................................................................... 30
Combustion-air supply ..................................................................................................... 32
............................................................................................32
Exhoust out taking +combustion air intaking...................................................................... 34
......................................................................................................... 36
.................................................................................................... 36
Start, restart ....................................................................................................................... 36
Operation of automatic burner control ( SIT 579 DBC typ) ................................................ 36
......................................................................................................................... 37
Check at the beginning of season...................................................................................... 37
Maintenances..................................................................................................................... 37
............................................ 38
Gas change........................................................................................................................ 38
............................................................................................................. 39
......................................................................................................................... 40
Enclosure 1.: Variety-list of ZENIT 80+ -type tube radiant heaters .................................... 40
Enclosure 2.: Heating and consumption values of ZENIT 80+-type tube radiant heaters . 41
......................................................................... 42
ZENIT 80+TYPE TUBE RADIANT HEATER Instructions for Installation and Servicing
3
Other standards can give you directions in terms of proper using of natural and propan gas as follows: leading/piping, storing etc.!
Concerning the detailed content of these standards the local Bureau of Standards can help.
Carbon- monoxide poisoning:
and/or nausea! If these symptons are observed in that case the appliance probably does not work satisfactorily! First of all go fresh air,
ventilate the rooms and have the appliance investigated!
Propan-gas:The propan-gasis odorless! Mercaptan-derivative as scented component is mixed into the gas to be able to observe the
possible escape! In spite of the typical smell is not felt the propan gas can be present in the environmental air in case of escaping!
GENERAL SAFETY NOTICES
Disregard of instructions and notices of this Manual can cause serious bodily injuries or damages
as follows: burning, explosion, suffocation, carbon monoxide poisoning, electric shock and in extreme
case death!
This appliance can only be used and serviced by such persons who understood and follow the instruc-
tions of this Manual
If you need help or information concerning the appliances – for example installation guide or labels
etc. – in that case contact with the manufacturer!
that the children do not handle it and do not play with devices!
building materials, papers, or carton unites away from heater according to the instructions! Never
-
materials!
ATTENTION! This appliance can not be used in domestic circumstances or mobile home!
ATTENTION! For your safety, if you smell gas do the followings:
- Open windows.
- Do not try to light any appliance.
- Do not use electrical switches.
- Do not use any telephone in your building.
- Leave the building.
- Immediately call your local gas supplier after leaving the building. Follow the gas supplier’s
instructions.
- If you cannot reach your gas supplier, call the Fire Department.
Read and understand this manual thoroughly before installing starting or servicing this equipment. The
improper installation or using can cause serious damages! Keep this manual in a safe place in order to
obtain information in case of incidental problems!
1.
The ZENIT -
continuosly! In case of proper using the appliance guarantees safety and energy-saving operation! The combustion products issued du-
ZENIT 80+TYPE TUBE RADIANT HEATER Instructions for Installation and Servicing
4
1. picture: Data board
Make sure that read and understood all the warnings, correct keeping of which can guarantee the safety and faultless operation !
During the installation be always circumspect! Follow the valid instructions and recommendations!
groundings are prepared as per MSZ EN 60335 standard!
protection!
The appliance must not be used in the open air!
The application of device is STRICTLY PROHIBITED in such rooms, which are used for sleep or continuous stay!
In the interests of avoiding of dust explosion do not used the device in such rooms where the degree of dust concentration is
high if the device is installed without outside air supply!
Before starting of appliance in every case check it in order to detect the possible damages! Never use damaged equipment!
In case of Propan-gas operation never install the device in basement or from that lower being rooms! The propan-gas is heavier
Before every starting of heater appliance check the condition of connecting gas hose and if it is particularly worn or damaged in
Preserve the equipment in genuine condition, do not leave it to grow old!
Do not use seriously aged equipment any longer!
• Fix the appliance on such stable surface, which during operation despite warming of appliance preserves its stability !
Never block the air supply and exhaust pipes!
Keep away the children and animals from the equipment!
Never service/mend such devices, which are hot and during operation or electrical charged!
Never mount such air duct unit on front or back side of device, which is not approved by manufacturer!
Use exclusively genuine-approved by manufacturer-spare parts,do not install similar quality spare parts for substitution! These
kind of substitute parts can cause serious damages concerning the operation of appliance!
• Fix the appliance on such stable surface, which during operation despite warming of appliance preserves its stability !
Never block the air supply and exhaust pipes!
Keep away the children and animals from the equipment!
Never service/mend such devices, which are hot and during operation or electrical charged!
Never mount such air duct unit on front or back side of device, which is not approved by manufacturer!
Use exclusively genuine-approved by manufacturer-spare parts,do not install similar quality spare parts for substitution! These
kind of substitute parts can cause serious damages concerning the operation of appliance!
Supervisory Authority or Fire-service),
supply of the necessary materials/components for installation(which are not belong to appliance),
planing of air duct systems (ventilation/connections)
service execution,
placing the copy of present manual at owner’s disposal,
The appliance is equipped with data board, which is placed on outside of device’s door. On this data board there are information con-
2.
Installer’s responsibilities
Data board
8,6 mbar
Manufacturer
Type
Nominal input:
32 kW
Naturalgas
Pconnecting max.:
20-8945-00003
Series number:
GB
Targeted country:
1008 CP 2745
Category:
II2H3+,II2H3P
15 mbar
Gas type:
Electrical protection:
Electrical connection:
Max.current entry:
IP21
AC 230V 50Hz
Pconnecting min.:
Flue system
Date/place of production
2017.10.21.
60 mbar
Jet pressure:
NOx
4
B23, C13, C33, C53
ZENIT-32/L/80+
PAKOLE Trade Kft.
8000 Székesfehérvár,
Börgöndi út 8-10.
1008 14
PIN:
0,45 A
ZENIT 80+TYPE TUBE RADIANT HEATER Instructions for Installation and Servicing
5
ATTENTION! Do not use the appliance in such place where corrosive materials can be in the air!
If the appliance has to be applied in this circumstances outside air has to be ensured for combustion
air!
The manufacturer can not assume responsibility for fault of equipment in case the installation is not happened according to the above.
ask our colleague for help
-
rosive materials, halo hydrocarbons etc.), and with knowledge of these materials must be planed the heater system!
-
CAUTION
!
DANGER
!
CAUTION
!
ELECTRIC
SUPPLY
CAUTION
!
DANGEROUS
OPERATION
CAUTION
!
DANGEROUS
OPERATION
CAUTION
!
HIGH
TEMPERATURE
CAUTION
!
DISCONNECT
POWER LINE
ATTENTION
!
COMPULSORY:
EARTHING
ATTENTION
!
THE USIGE OF
MOVING EQUIPMENT
IS COMPULSORY
ATTENTION
!
COMPULSORY:
USE PROTECTIVE
GLOVES
ATTENTION
!
ONLY
QUALIFIED
PERSON
ATTENTION
!
FORBIDDEN!
CAUTION
!
DANGER
!
ATTENTION
!
ONLY
QUALIFIED
PERSON
Installation must be carried out always strictly complying with the current standards of
the country where the appliance is going to be used and following, of course, the instructions
given by the producer.
and trained personnel only.
-
informations.
ATTENTION
!
COMPULSORY:
EARTHING
ATTENTION
!
ONLY
QUALIFIED
PERSON
CAUTION
!
DANGER
!
CAUTION
!
ELECTRIC
SUPPLY
Always make sure that the unit and all its electrical parts have been cor-
rectly earthed prior starting up the unit.
CAUTION
!
DANGER
!
ATTENTION
!
ONLY
QUALIFIED
PERSON
ATTENTION
!
COMPULSORY:
USE PROTECTIVE
GLOVES
If you have to disassemble the unit, use special protective gloves.
Beware of sharp edges inside the unit!
Beware of roof corners of outdoor units!
Keep suction grids always clear!
CAUTION
!
DANGER
!
CAUTION
!
DANGEROUS
OPERATION
ATTENTION
!
FORBIDDEN!
Before cleaning or maintaining the unit, make sure that all electrical parts
and cannot be inadvertently started prior to opening inspection panels.
in the electric fan.
CAUTION
!
DANGER
!
CAUTION
!
ELECTRIC
SUPPLY
CAUTION
!
DISCONNECT
POWER LINE
We recommend to install a safety switch which can be easily reached to
-
Before opening the unit, make sure that all electrical parts have been
inadvertently started prior to opening inspection panels.
CAUTION
!
DANGER
!
Should the unit work in a house where disabled people and/or children live, it must be placed safely away from their
reach. Always make sure that the access door to the inside control board stay locked.
An incorrect installation can cause damages to people, animals and property. In case of erroneous installation, the
manufacturer cannot be held responsible for such damages.
•
Corrosive materials
Standards and laws
Safety signs
Safe usage
ATTENTION
!
COMPULSORY:
EARTHING
ZENIT 80+TYPE TUBE RADIANT HEATER Instructions for Installation and Servicing
6
Never use the unit to support other equipment.
Never leave tools, spare parts, etc. inside the unit.
Make sure that all inspection panels are closed properly.
to anyone in any way.
The delivery must be made according to the following:
The package must be carefully secured in the loading space.
The package must be transferred in a closed space (always keep packing parts away environmental impacts).
The unit has a special safety packing for transport and delivery which must be kept in good conditions till the unit is positioned
on the installation place.
Check if there are any damages and if the unit abbreviation is the same as the one of the ordered model.
Every unit is factory tested before shipment, therefore, if there are damages, report them immediately to the carrier.
Transporting, unloading and moving is a process which must be made carefully to avoid any kind of damages. Try not to use the unit’s
CAUTION
!
DANGER
!
ATTENTION
!
THE USIGE OF
MOVING EQUIPMENT
IS COMPULSORY
ATTENTION
!
FORBIDDEN!
ATTENTION
!
ONLY
QUALIFIED
PERSON
The appliances will be delivered in card board box. The unpacking process of the appliance:
unload the burner the tubes and the accesories from the card board box.
do not remove the protection cap from the burners gas connection or from the gas joining set (optional) util You do not
conect it to the pipe line.
Check the unit and its accesories for any damages which could be arise during the transportation.
if there are any damages found, report them immediately to the manufacturer or your closest dealer.
There is an envelope inside the unit containing the Instructions for Installation and Servicing, User’s Guide use and Guarantee and
services and the warranty documents.
3.
ATTENTION
!
FORBIDDEN!
ATTENTION
!
ONLY
QUALIFIED
PERSON
4.
the made heat to the heated area.
Operation principle: the centrifugal fan of tube radiant heater draws in the combustion-air and pushes out the combustion products -
The variety-list of appliances to be found in the enclosure 1.
The heating and consumption values to be found in the enclosure 2. as per appliance and gas types.
The supply of combustion air of appliance can be realized in two ways:
painting workshops and workshops, which are using explosive or corrosive materials etc.
ZENIT 80+TYPE TUBE RADIANT HEATER Instructions for Installation and Servicing
7
Combi hanger
Burner
Combustion air
Electrical connection
Components of „I” -form tube radiant heater, assembly distances
Combi hanger
Burner
Tube connection
U-element
Components of „U”-form tube radiant heater, assembly distances
5.
2. picture: “I”-form appliance
3. picture: “U”- form appliance
ZENIT 80+TYPE TUBE RADIANT HEATER Instructions for Installation and Servicing
8
1. The piping system is completed by slipping the burner tube and radiant heat tubes into each other.The burner tube (the tube which
2. Apply evenly the sealant/adhesive in the inner part of the expanded end of the tube you whish to connect. The sealant/adhesive
must be applied in 80mm lenght, from the beggining of the expanded end of the tube.
3. Insert it to the not expanded end of the next radiant tube, and so on...
4. Then to scure it using 3 selfdrilling screws, 120° apart each other and never place it at the top, always at the bottom or at the
sides.
Assembly
Sealing material
4. picture: Tubes join
5.picture: Turbulator
Sealing material
3000
75
80
Sliding direction
ZENIT 80+TYPE TUBE RADIANT HEATER Instructions for Installation and Servicing
9
on the next pages!
8. Then connect burner into the burner tube, depending on execution.
Not expanded tubes with clamp-connection : The clamp is premounted on the burner tube on its corresponding position at the factory.
The burner must be connected to the free end of the clamp, where the unexpanded tube part must be inserted untill the bumper screw.
I-form combi hanger „U” - form combi hanger
6.picture: Reector hanger
positions by more than ±100mm the mounting of the hangers.
7.picture: Clamp connection
Burner tube
PROPER
IMPROPER
Metalsheet screw (bumper)
Burner
Metalsheet screw
Burner
ZENIT 80+TYPE TUBE RADIANT HEATER Instructions for Installation and Servicing
10
9.
it is not possible becuse of the weight of appliance and the local conditions, then it is worth mounting it in several parts and making the
last connections in mounted position.
Burner
Burner tube
screw
8.picture: Connection of burner tube to the burner
Suggestion of assembly
1
2
3
4 - Burner
4
5
6
7
89
10
11
1.
2. Sidewall
3. Tube holder
4. Burner
5. Exhaust output
6. Burning tube
7.
8.
9. Connection items
10. Higher top
11. Holder items
ZENIT 80+TYPE TUBE RADIANT HEATER Instructions for Installation and Servicing
11
With M6 screw
ZENIT 80+TYPE TUBE RADIANT HEATER Instructions for Installation and Servicing
12
With M8 screw
ZENIT 80+TYPE TUBE RADIANT HEATER Instructions for Installation and Servicing
13
ZENIT 80+TYPE TUBE RADIANT HEATER Instructions for Installation and Servicing
14
ZENIT 80+TYPE TUBE RADIANT HEATER Instructions for Installation and Servicing
15
M6 screw
ZENIT 80+TYPE TUBE RADIANT HEATER Instructions for Installation and Servicing
16
With M8 screw
ZENIT 80+TYPE TUBE RADIANT HEATER Instructions for Installation and Servicing
17
ZENIT 80+TYPE TUBE RADIANT HEATER Instructions for Installation and Servicing
18
1
2
3
Assembling insulated reflector
ZENIT 80+TYPE TUBE RADIANT HEATER Instructions for Installation and Servicing
19
!
2
1
1
3
3
2
2
3
1
L-form tube radiant heate. 2
For 3m (total length) long appliances only 2 hangers should be placed 1800mm apart, and 700 mm far from the beginning of burner tube.
During assembling of straight system the installation of 1 pc 90° elbow is allowed but it must be placed minimum 6m far from the burner.
„U”-form tube radiant heater appli
At the „U”-pipe appliance in case of non side-wall-placing execution – which is not suspended at an angle – the burner head can be in-
ZENIT 80+TYPE TUBE RADIANT HEATER Instructions for Installation and Servicing
20
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17
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