Panasonic EY6406 - CORDLES DRILL&DRIVER User manual
Instruction
Manual
Variable
Speed
Cordless
Drill
&
Driver
Model:
EY6406/EY6407/EY6431
Panasonic
»
A
important
This
manual
contains
safety
information.
Read
manual
completely
before
first
using
this
product.
SAVE
THESE
INSTRUCTIONS
GENERAL
SAFETY
RULES-FOR
ALL
BATTERY
OPER¬
ATED
TOOLS
WARNING!
READ
AND
UNERSTANO
ALL
INSTRUCTIONS.
*
Failure
to
follow
all
instructions
listed
below,
may
result
in
electric
shock,
fire
and/or
serious
personal
injury.
SAVE
THESE
INSTRUCTIONS
Work
Area
1)
Keep
your
work
area
clean
and
well
lit.
Cluttered
benches
and
dark
areas
invite
accidents.
2)
Do
not
operate
power
tools
in
explosive
atmospheres,
such
as
in
the
presence
of
flammable
liquids,
gases,
or
dust.
Power
tools
create
sparks
which
may
ignite
the
dust
or
fumes.
3)
Keep
bystanders,
children,
and
visitors
away
while
operating
a
power
tool.
Distractions
can
cause
you
to
lose
control.
Make
sure
that
no
one
is
beneath,
or
on
the
other
side
of
the
area
when
you
are
working.
Electrical
Safety
4)
A
battery
operated
tool
with
integral
batteries
or
a
separate
battery
pack
must
be
recharged
only
with
the
specified
charger
for
the
battery.
A
charger
that
may
be
suitable
for
one
type
of
battery
may
create
a
risk
of
fire
when
used
with
another
battery.
5)
Use
battery
operated
tool
only
with
specifically
designated
battery
pack.
Use
of
any
other
batteries
may
cre¬
ate
a
risk
of
fire.
Personal
Safety
6)
Stay
alert,
watch
what
you
are
doing,
and
use
common
sense
when
operating
a
power
tool.
Do
not
use
tool
while
tired
or
under
the
influence
of
drugs,
alcohol,
or
medication.
A
moment
of
inattention
while
operat¬
ing
power
tools
may
result
in
serious
personal
injury.
7)
Dress
properly.
Do
not
wear
loose
clothing
or
jewelry.
Contain
long
hair.
Keep
your
hair,
clothing,
and
gloves
away
from
moving
parts.
Loose
clothes,
jewelry,
or
long
hair
can
be
caught
in
moving
parts.
8)
Avoid
accidental
starting.
Be
sure
switch
is
in
the
locked
or
off
posi¬
tion
before
inserting
battery
pack.
Carrying
tools
with
your
finger
on
the
switch
or
inserting
the
battery
pack
into
a
tool
with
the
switch
on
invites
accidents.
9)
Remove
adjusting
keys
or
wrench¬
es
before
turning
the
tool
on.
A
wrench
or
a
key
that
is
left
attached
to
a
rotating
part
of
the
tool
may
result
in
personal
injury.
10)
Do
not
overreach.
Keep
proper
footing
and
balance
at
all
times.
Proper
footing
and
balance
enable
better
control
of
the
tool
in
unexpected
situations.
11)
Use
safety
^uipment.
Always
wear
eye
protection.
Dust
mask,
non-skid
safety
shoes,
hard
hat,
or
hearing
protection
must
be
used
for
appropriate
conditions.
Tool
use
and
care
12)
Use
clamps
or
other
practical
way
to
secure
and
support
the
work-
piece
to
a
stable
platform.
Holding
the
work
by
hand
or
against
your
body
is
unstable
and
may
lead
to
loss
of
control.
-
2
-
13)
Do
not
force
tool.
Use
the
correct
tool
for
your
application.
The
correct
tool
will
do
the
job
better
and
safer
at
the
rate
for
which
it
is
designed.
14)
Do
not
use
tool
if
switch
does
not
turn
it
on
or
off.
A
tool
that
cannot
be
controlled
with
the
switch
is
dangerous
and
must
be
repaired.
15)
Disconnect
battery
pacK
from
tool
or
place
the
switch
in
the
locked
or
off
position
before
making
any
adjustments,
changing
acces*
series,
or
storing
the
tool.
Such
preventive
safety
measures
reduce
the
risk
of
starting
the
tool
acci¬
dentally.
16)
Store
idle
tools
out
of
reach
of
children
and
other
untrained
per¬
sons.
Tools
are
dangerous
in
the
hands
of
untrained
users.
17)
When
battery
pack
is
not
in
use,
keep
it
away
from
other
metal'
objects
like:
paper
clips,
coins,
keys,
nails,
screws,
or
other
small
metal
objects
that
can
make
a
con¬
nection
from
one
terminal
to
another.
Shorting
the
battery
terminals
togeth¬
er
may
cause
sparks,
bums
or
a
fire.
18)
Maintain
tools
with
care.
Keep
cut¬
ting
tools
sharp
and
clean.
Properly
maintained
tools
with
sharp
cutting
edge
are
less
likely
to
bind
and
are
easier
to
control.
19)
Check
for
misalignment
or
binding
of
moving
parts,
breakage
of
parts,
and
any
other
condition
that
may
affect
the
tool’s
operations.
If
dam¬
aged,
have
the
tool
serviced
before
using.
Many
accidents
are
caused
by
poorly
maintained
tools.
20)
Use
only
accessories
that
are
rec¬
ommended
by
the
manufacturer
for
your
model.
Accessories
that
may
be
suitable
for
one
tool
may
create
a
risk
of
injury
when
used
on
another
tool.
Service
21)
Tool
service
must
be
performed
only
by
qualified
repair
personnel..
Service
or
maintenance
performed
by
unqualified
personnel
may
result
in
a
risk
of
injury.
22)
When
servicing
a
tool,
use
only
identical
replacement
parts.
Follow
instructions
in
the
Maintenance
section
of
this
manual.
Use
of
unauthorized
parts
or
failure
to
follow
Maintenance
Instmctions
may
create
a
risk
of
shock
or
injury.
SPECIFIC
SAFE¬
TY
RULES
1)
Hold
tool
by
insulated
gripping
surfaces
when
performing
an
operation
where
the
cutting
tool
may
contact
hidden
wiring.
Contact
with
a
“live”
wire
will
also
make
exposed
metal
parts
of
the
tool
“live"
and
shock
the
operator.
Symbol
meaning
V
Volts
—
Direct
Current
no
load
speed
..ymin
revolution
or
reciprocation
per
minutes
Rotation
only
-
3
-
FOR
BAHERY
CHARG¬
ER
ftBAHERY
PACK
’>
SAVE
THESE
IN¬
STRUCTIONS
.
™
s
manual
contains
important
safety
and
operating
instructions
for
battery
charger
EY0230.
2)
Before
using
battery
charger,
read
all
instmctions
and
cautionary
markings
on
(1)
battery
charger,
(2)
battery
pack.
3)
CAUTION
-To
reduce
the
risk
of
injury,
charge
only
Battery
Pack
shown
below.
EY9CK)1,
EY9080,
EY9065,
EY9006.
EY9086.
EY9101.
EY9180,
EY9182.
EY9106,
EY9107.
EY9136.
EY9230.
EY9200,
EY9108
Other
types
of
batteries
may
burst
causing
personal
injury
and
damage.
4)
Do
not
expose
charger
to
rain
or
snow.
5)
To
reduce
risk
of
damaging
the
elec¬
tric
plug
and
cord,
pull
by
^ug
rather
than
cord
when
disconnecting
charg¬
er.
6)
Make
sure
cord
is
located
so
that
it
will
not
be
stepped
on,
tripped
over,
or
otherwise
subjected
to
damage
or
stress.
7)
An
extension
cord
should
not
be
used
unless
absolutely
necessary.
Use
of
improper
extension
cord
could
result
in
a
risk
of
fire
and
electric
shock.
If
extension
cord
must
be
used,
make
sure:
a.
that
pins
on
plug
of
extension
cord
are
the
same
number,
size
and
shape
as
those
of
plug
on
charger.
b.
that
extension
cord
is
properly
wired
and
in
good
electrical
condi¬
tion.
c.
that
wire
size
is
large
enough
for
ampere
rating
of
charger
as
speci¬
fied
below.
RECOMMENDED
MINIMUM
AWG
SIZE
Of
EXTENSION
CORDS
FOR
BATTERY
CHARGERS
AC
fnput
Rating.
Amperes
AWG
Size
of
Cord
Equal
to
or
But
less
greater
than
than
Length
of
Cord,
Feet
25
50
10O
150
0
2
18
18
18
16
8)
Do
not
operate
charger
with
dam¬
aged
cord
or
plug—replace
them
immediately.
9)
D
o
not
operate
charger
if
it
has
received
a
sharp
blow,
been
dropped,
or
otherwise
damaged
in
any
way;
take
it
to
a
qualified
service¬
man.
10)
Do
not
disassemble
charger;
take
it
to
a
qualified
serviceman
when
ser¬
vice
or
repair
is
required.
Incorrect
reassembly
may
result
in
a
risk
of
electric
shock
or
fire.
11)
To
reduce
the
risk
of
electric
shock,
unplug
charger
from
outlet
before
attempting
any
maintenance
or
cleaning.
12)
The
charger
and
battery
pack
are
specifically
designed
to
work
togeth¬
er.
Do
not
attempt
to
charge
any
other
cordless
tool
or
battery
pack
with
this
charger.
13)
Do
not
attempt
to
charge
the
battery
pack
with
any
other
charger.
14)
Do
not
attempt
to
disassemble
the
battery
pack
housing.
15)
Do
not
store
the
tool
and
battery
pack
in
locations
where
the
tempera¬
ture
may
reach
or
exceed
122°F
(50"C)
(such
a
metal
tool
shed,
or
a
car
in
the
summer),
which
can
lead
to
deteriorabon
of
the
storage
battery.
16)
Do
not
charge
battery
pack
when
the
temperature
is
BELOW
32”F
(0“C)
or
ABOVE
lOA^F
(40*0).
This
iS
very
important.
17)
Do
not
incinerate
the
battery
pack.
It
can
explode
in
a
fire.
-
4
-
18)
Avoid
dangerous
environment.
Do
not
use
charger
in
damp
or
wet
iocations.
19)
The
charger
is
designed
to
operate
on
standard
household
electrical
power
only.
Do
not
attempt
to
use
it
on
any
other
voltagel
20)
Do
not
abuse
cord.
Never
carry
charger
by
cord
or
yank
it
to
discon¬
nect
from
outlet.
Keep
cord
away
from
heat,
oil
and
sharp
edges.
21)
Charge
the
battery
pack
in
a
well
ventilated
place,
do
not
cover
the
charger
and
battery
pack
with
a
cloth,
.
etc.,
while
charging.
22)
Use
of
an
attachment
not
recom¬
mended
may
result
in
a
risk
of
fire,
electric
shock,
or
injury
to
persons.
23)
Do
not
short
the
battery
pack.
A
bat¬
tery
short
can
cause
a
large
current
flow,
over
heating
and
bums.
24)
NOTE:
If
the
supply
cord
of
this
appli¬
ance
is
damaged,
it
must
only
be
replaced
by
a
repair
shop
appointed
by
the
manufacturer,
because
special
purpose
tools
are
required.
25)
TO
REDUCE
THE
RISK
OF
ELEC¬
TRIC
SHOCK.
THIS
APPLIANCE
HAS
A
POLARIZED
PLUG
(ONE
BUUDE
IS
WIDER
THAN
THE
OTHER).
This
plug
will
fit
in
a
polarized
outlet
only
one
way.
If
the
plug
does
not
fit
fully
in
the
outlet,
reverse
the
plug.
If
it
still
does
not
fit,
contact
a
qualified
electrician
to
install
the
proper
outlet.
Do
not
change
the
plug
in
any
way.
*
Changes
or
modifications
not
expressly
approved
by
MATSUSHITA
ELECTRIC
WORKS.
LTD.
could
void
the
user’s
authority
to
operate
the
equipment.
-
5
-
FUNCTIONAL
DESCRIPTION
^EY6406
is
reierred
for
illustration.
®
Keyless
drill
chuck
(D
Clutch
handle
©
Reversing
lever
©
Variable
speed
control
trigger
©
Speed
selector
switch
©
Bit
holder
©
Battery
pack
(EY9tO6£Y»toa0m0l9136e923O)
Battery
pack
release
button
(D
Battery
charger
(EY0230)
-
6
-
ASSEMBLY
Attaching
or
removing
bit
Note:
When
attaching
or
removing
a
bit,
be
sure
to
set
the
reversing
lever
to
its
center
position
(switch
lock).
This
tool
is
equipped
with
a
keyless
drill
chuck.
1.
A
ttachment
Insert
the
bit
and
turn
the
lock
collar
clock¬
wise
(looking
from
the
front)
to
tighten.
2.
R
e
moval
Turn
the
lock
collar
counterclockwise
(looking
from
the
front),
then
remove
the
bit.
3.
S
torage
Keep
the
bit
in
bit
holder
when
not
in
use.
Remove
the
battery
pack
to
expose
the
bit
stora^
compartment
inside
the
han¬
dle
housing.
A
bit
up
to
50
mm
(1-31/32
inch)
long
can
be
stored
here.
50mm
Note:
If
excessive
play
occurs
in
the
chuck,
®
secure
the
drill
in
place
and
tighten
the
chuck
by
turning
®
clockwise,
d)
open
the
chuck
claws
by
unscrewing
the
lock
collar
and
d)
tighten
the
screw
(left-
handed
screw)
with
a
screwdriver
by
turning
it
counterclockwise
(viewed
from
the
front).
(D
Attaching
or
removing
battery
pack
1.
To
connect
the
battery
pack:
Insert
the
battery
pack.
It
snaps
into
place
to
Indicate
proper
connection.
2.
To
remove
the
battery
pack:
Press
the
two
tabs
on
the
sides
of
the
battery
pack.
Slide
the
battery
pack
out
of
the
tool
body.
OPERATION
Switch
Operation
1.
Depress
the
trigger
switch
slightly
to
start
the
tool
slowly.
2.
The
speed
increases
with
the
amount
of
depression
of
the
trigger
for
efficient
tightening
of
screws
and
drilling.
The
brake
operates
and
the
chuck
stops
immedately
when
the
trigger
is
released.
Reversing
Switch
Operation
(Forward
(O).
Switch
lock,
Reverse
(O))
CAUTION:
Do
not
operate
reversing
lever
until
the
chuck
comes
to
a
com¬
plete
stop.
Shifting
during
rota¬
tion
of
the
chuck
may
damage
the
tool.
1.
For
reverse
rotation,
set
the
lever
to
reverse.
Check
the
direction
of
rotation
before
use.
2.
After
use,
set
the
lever
to
its
center
position
Speed
Selection
Choose
a
low
or
high
speed
to
suit
the
use.
The
more
the
speed
control
trigger
is
pulled,
the
higher
the
speed.
CAUTION:
Check
the
speed
selector
switch
before
use.
(switch
lock).
-
7
-
Clutch
Torque
Setting
Adjust
the
torque
to
one
of
the
18
possi¬
ble
settings
or
“
g
”
position
to
the
job.
CAUTION:
Test
the
setting
before
actual
operation.
Set
the
scale
at
this
line
Note:
When
the
brake
operates,
a
braking
sound
may
be
heard.
This
sound
indcates
eiigagement
of
the
bit
lock.
CAUTION:
To
eliminate
excessive
tem¬
perature
increase
of
the
tool
surface,
do
not
operate
the
tool
continuously
using
two
or
more
battery
packs.
Tool
needs
cool
off
time
before
switching
to
another
pack.
•
Do
not
close
up
vent
holes
on
body
sides
of
the
body
during
operation.
Othenvise,
the
machine
func¬
tion
is
adversely
affected
to
cause
a
failure.
•
Do
not
strain
the
tool
(motor).
This
may
cause
damage
to
the
unit.
■
Use
the
machine
in
such
a
way
as
to
prevent
the
air
from
the
body
vent
holes
from
blowing
directly
onto
your
skin.
Otherwise,
you
may
get
burnt.
•
When
operating
with
a
Ni-MH
battery
pack,
make
sure
the
place
is
well-ventilated.
For
Appropriate
use
of
Battery
pack
Ni-MH
Battery
pack
(EY9108/EY9200/EY9230)
•
Charge
the
Ni-MH
battery
fully
before
storage
in
order
to
ensure
a
longer
ser¬
vice
life.
-
The
ambient
temperature
range
is
between
CC
and
40"C.
If
the
battery
pack
is
used
when
the
battery
temperature
is
below
0*C,
the
tool
may
fail
to
function
properly.
In
that,
charge
the
battery
until
charg¬
ing
is
completed
for
appropriate
functioning
of
the
battery.
Ni-Cd
Battery
pack
(EY910e/EY9136)
*
Nickel
cadmium
battery
pack
requires
a
‘BREAK-IN
PERIOD'
to
reach
maxi-
mum
operating
capacity.
The
‘BREAK-IN
PERIOD
is
accomplished
during
normal
usage
during
the
first
6-
8
charge
and
discharge
cj^es
of
the
battery
pack.
After
the
‘BREAK-IN
PERIOD
is
com¬
pleted,
the
battery
pack
will
maintain
maximum
operating
capacity
through¬
out
the
normal
life
of
the
battery
pack.
Battery
Pack
Life
The
rechargeable
batteries
have
a
limited
life.
If
the
operation
time
becomes
extremely
short
after
recharging,
replace
the
battery
pack
with
a
new
one.
Charging
Note:
When
you
charge
the
battery
pack
for
the
first
time,
or
after
prolonged
storage,
charge
it
for
about
24
hours
to
bring
the
bat¬
teries
up
to
full
capacity.
EY0230
1.
Plug
the
charger
into
the
AC
outlet.
Note:
*
Sparks
may
be
produced
when
the
plug
is
inserted
Into
the
AC
power
supply,
but
this
is
not
a
problem
in
terms
of
safety.
t
2.
Insert
the
battery
pack
firmly
into
I
3.
During
charging,
the
charging
lamp
will
be
lit.
When
charging
is
completed,
an
internal
electronic
switch
will
auto¬
matically
be
triggered
to
prevent
overcharging.
-
8
-
•
Charging
will
not
start
if
the
battery
pack
IS
warm
(for
example,
immedi¬
ately
after
heavy-duty
o^ration).
The
orange
standby
lamp
will
be
lit
until
the
battery
cods
down.
Charging
will
then
begin
automatically.
4.
When
charging
is
completed,
the
charg¬
ing
lamp
win
start
flashing
i^dly.
5.
When
in
any
of
the
conditions
that
bat¬
tery
pack
is
too
cod,
or
the
battery
pack
has
not
been
used
for
a
long
time,
the
charging
lamp
starts
flashing
slowly
to
indicate
protective
charging.Protective
charging
takes
longer
to
fully
charge
the
battery
pack,
than
the
standard
charging
time.
(Max.
charging
time
is
approx.
90
minutes).
*
If
a
fully
charged
battery
pack
is
inserted
into
the
charger
again,
the
charging
lamp
may
light
up
and
then
flash
slowly.
After
several
minutes,
the
charging
lamp
may
flash
quickly
to
indicate
the
charging
is
completed.
6.
If
the
charging
lamp
does
not
light
immediately
after
the
charger
is
LAMP
INDICATIONS
plugged
in,
or
if
after
the
standard
charging
time
the
lamp
does
not
go
off,
consult
an
authorized
dealer.
Note:
*
When
charging
a
cool
battery
pack
(below
5*C)
in
a
warm
place,
leave
the
battery
pack
at
the
place
and
wait
for
more
than
one
hour
to
warm
up
the
battery
to
the
level
of
the
ambient
temperature.
(Battery
pack
may
not
be
fully
charged.)
*
Cod
down
the
charger
when
charging
more
than
two
battery
packs
consecutively.
*
Do
not
insert
your
fingers
into
contact
hole,
when
holding
charger
or
any
other
occasions.
CAUTION:
*
Do
not
use
power
source
from
an
engine
generator.
«
Do
not
cover
vent
holes
on
the
charger
and
the
battery
pack.
oC
QC
Flashing
Ut
•
•
Rashtng
quickly
Flashing
stowty
Lit
Flashing
(I)
-
■
►
a
—•
♦
C
D
-1-
-XCD
Charger
is
plugged
into
a
wall
outlet.
Ready
to
charge.
Now
charging
Charging
is
completed
Protective
charging
Battery
pack
is
warm.
Charging
will
begin
when
temperature
of
battery
pack
drops.
Charging
is
not
possible.
Clogged
with
dust
or
malfunction
of
the
battery
pack.
MAINTENANCE
Use
only
a
dry.
soft
cloth
for
wiping
the
unit.
Do
not
use
a
damp
cloth,
thinner,
benzine,
or
other
volatile
solvents
for
cleaning.
ATTENTION:
The
nickel
cadmium
battery
you
have
purchased
is
recyclable.
At
the
end
of
it’s
useful
life,
under
various
state
and
local
laws,
it
is
illegal
to
dispose
of
this
battery
into
your
municipal
waste
stream.
Please
call
1-800-8-BATTERY
for
information
on
how
to
recycle
this
battery.
-
9
-
ACCESSORIES
Use
only
bits
suitable
for
size
of
drill’s
chuck.
MAXIMUM
RECOMMENDED
CAPACITIES
Model
EY6406
EY6407
EY6431
Screw
drivirvg
Machine
screw
M5
MS
M6
Wood
screw
^6.8min(17/64')
06.8mm(17/64')
^8mm(5/16')
Selt^rilling
screw
^6mm(15/64'1
^6mm(15/64')
^6mm(15/64')
Drilling
For
Wood
^27mm(1-1/16')
^27mm(1-1/16')
^36mm(1-25/64-)
For
Metal
^
1Omm(3/8"0
13mm(1/2'')
13nim(1/2*)
SPECIFICATIONS
MAIN
UNIT
Model
EY6406
EY6407
EY6431
Motor
OC
MotOf
12V
DC
Motor
15.6V
No-load
Speed
Low
400/min
(rpm.)
450/min
(rpm.)
High
1300/min
(rpm,)
145(ymin
(rpm.)
Chuck
Capacity
O.Smm-IOmm,
Max
Torque
Low
22.5Nm
(230l(gf-cm.
199in-lbs.)
31.9Nm
(325kgt-cm,
282in-lbs,)
High
6.3Nm
(65kgf-cm,
56in-(bs.)
8.8Nm
(SOkgf-cm,
78in-lbs.)
Clutch
Torque
Approx.
I.ONm
(10kgf-cm.
B.TirvIbs.)
-5.4Nm
(55kgf-cfn.
47.7in-lbs.)
Approx.
I.ONm
(lOkgf-cm,
d.TtrHbs.)
-6.9Nm
(TOkgf-cm,
61
in-lbs.)
Overall
Length
202mfn
(7-61/64-)
208nim
(8-3/16-)
Weight
(With
Battery
Pack)
1.8kg
(3.96lbs.)
with
^9200
2.0kg
(4.41bs.)
2.01(0(4.41
lbs.)
wrlhEY9230
withEY9136
BATTERY
PACK
Model
EY9106
EY9108
EY9200
EY9230
EY9136
Storage
Battery
Ni-Cd
Battery
Ni-MH
Battery
Ni-Cd
Battery
Battery
Voltage
12V
DC
(1.2Vx
10
cells)
15.6V
DC
(1.2Vx13cells)
BATTERY
CHARGER
Model
EY0230
Weight
0.78kg.
(l.72lbs.)
Charging
Time
m
12V
9.6V
19
Standard
Charging
Time
—
EY9001.
EY9006
EY9080,
EY9086
Approx:
20nnin.
EY9101
EY9180,
EY9182
Approx:
25min.
EY9136
EY9106.EY9107,
EY910B
—
Approx:
30min.
EY9230
EY9200
Approx:
45min.
-
1
0
-
30-DAY
QUALITY
SATISFACTION
GUARANTEE:
If
you
are
dissatisfied
with
any
Panasonic
Cordless
Power
Tool
for
any
reason,
simply
return
it
to
the
place
of
purchase
with
a
dated
proof
of
purchase,
in
the
original
packaging,
with
all
accessories,
parts
and
instructions,
within
30
days
of
the
date
of
purchase,
for
a
full
refund,
or
call
Panasonic
at
201-392-6655.
Abuse
or
misapplication
of
any
power
tool
voids
the
guarantee.
PANASONIC
HOME
&
COMMERCIAL
PRODUCTS
COMPANY
One
Panasonic
Way,
Secaucus,
New
Jersey
070D4
No.1
EN(USA)
EY981064061
H1105
Printed
in
O.SA.
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