Panasonic EY46A5 User manual

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Unauthorized copying and distribution is a violation
of law.
ORDER NO. PTD1911E07CE
Cordless Multi-Tool
Model No. EY46A5
Europe
TABLE OF CONTENTS
PAGE PAGE
1 Warning -------------------------------------------------------------- 2
2 Specifications ----------------------------------------------------- 2
3 Troubleshooting Guide ----------------------------------------- 2
4 Disassembly and Assembly Instructions ---------------- 4
5 Exploded View and Replacement Parts List ------------ 8

2
1Warning
Caution:
• Pb free solder has a higher melting point that standard solder; Typically the melting point is 50 - 70 °F (30 - 40 °C) higher.
Please use a soldering iron with temperature control and adjust it to 750 ± 20 °F (400 ± 10 °C). In case of using high temperature
soldering iron, please be careful not to heat too long.
• Pb free solder will tend to splash when heated too high (about 1100°F / 600 °C).
2 Specifications
3 Troubleshooting Guide
3.1. Troubleshooting Guide

3
3.2. Trial Operation (after checking Troubleshooting Guide).
3.2.1. Assembly
• Confirm if there is no gap between housing A and B by pinching lead wires.
• Check that the frequency adjustment dial can be adjusted from 1 to 6.
• Mount the blade release lever to the main unit, and confirm that the fixing bolt is securely tightened.
• Set the switch to the ON position, and make sure the main unit becomes locked.
3.2.2. Operation
• With the switch (switch lever) set to the ON position, install the battery pack. Check that the indicator lamp for On lock start
prevention function blinks, and confirm that the blade does not operate.
• Check whether the LED lights ON.
• Check if the unit generates heat abnormally in the short period.
• Check that the frequency can be adjusted by turning the frequency adjustment dial.
3.2.3. Integrity
• With the switch activated, shake the tool back and forth and up and down and verify that its sound does not change excessively.
• Check for the presence of any dirt or foreign matter from the repair process on the outside of the tool.

4
4 Disassembly and Assembly Instructions
* To reduce the risk of injury, always remove battery pack before removing/installing the tool.
* To assemble the tool, start with 8 and proceed to 1.
4.1. Disassembly
1. Remove 4 torx screws.
2. Remove the cover.
Note: (When Assembling)
Pay attention to avoid pinching of lead wires.
3. Remove the read wires and then remove 4 torx screws.
4. Pull out the gear case unit upward.
Note: (When Disassembling)
The rotor assembly is attached to the stator side due to magnetic
force.
Note: (When Assembling)
Apply grease to the inside of the gear case.

5
5. Remove the rotor assembly.
Note: (When Assembling)
Mount the rotor assembly to the gear case unit, and then install them
to the stator.
6. Remove the fan cover.
Note: (When Assembling)
The protruding part on the fan cover must be placed on lead wire
side.
7. Remove 8 torx screws and take the housing B up vertically.

6
8. Remove the switch nob and display plate from the housing.
Note: (When Assembling)
Set the frequency adjustment dial at “6”.

7
4.2. Wiring and Assembly Points

Model No. : EY46A5 Exploded View
5 Exploded View and Replacement Parts List

Model No. : EY46A5 Parts List
Change Safety Ref.
No. Part No. Part Name & Description Q'ty Remarks
1 WEY46A5K3102 HOUSING AB SET 1
2 WEY46A5K3201 BLADE RELEASE LEVER SET 1
3 WEY46A5K3301 DISPLAY PLATE 1
4 WEY46A5K3401 HEAD COVER AB SET 1
5 WEY46A5L0101 FIXING BOLT 1
6 WEY46A5L1201 GEAR CASE UNIT 1
7 WEY46A5L1301 ROTOR ASSEMBLY 1
8 WEY46A5L2101 SWITCH PCB AND STATOR UNIT 1
9 WEY7540L2157 BATTERY TERMINAL BLOCK 1
10 WEY46A5K6201 TORX SCREW 8 (3.5*15), (5PCS/PK)
11 WEY46A5K6301 TORX SCREW 4 (3*14), (5PCS/PK)
12 WEY46A5K6401 TORX SCREW 4 (4*25), (5PCS/PK)
- WEY46A5K8108 OPERATING INSTRUCTIONS 1
- WEY6705X5527 SUNLIGHT GREASE 1