Panduit CT-3001 User manual

Part No. C -300-1
OPERA ION INS RUC IONS
Contour Crimp
CON ROLLED CYCLE
CRIMPING OOL
Crimps Panduit fully insulated
right angle disconnects for
No. #22-#14 AWG wire.
Provides UL Listed and CSA Certified terminations
with applicable Panduit disconnects.
MADE IN GERMANY
OPERA ION INS RUC IONS
PA24932A01
Rev.: 02 1-2017
C -300-1
Figure 1
Figure 3
Email:
[email protected]
echnical Support:
1-800-777-3300
CAU ION:
Verify power is “OFF” before
working on wiring with this tool.
he cushioned grips are for the
user’s comfort, and are not intended
to insulate against electrical shock
while working on electrical circuits.
Page: 1 of 2
© Panduit Corp. 2017
INSULA ED DISCONNEC CRIMPING
INS RUC IONS
1. With the handles in the open position, insert
the disconnect in the crimp pocket so that the
disconnect is fully seated within the crimp die.
2. Close the tool handles until the barrel is held
snugly in place—do not deform the barrel.
3. Insert the stripped wire into the disconnect.
Refer to product packaging for wire strip length.
4. Crimp the disconnect by closing the handles
until the controlled cycle mechanism releases.
Upon release, the handles will open
automatically and the crimped disconnect can
be removed.
CRIMP P CKET for
Pan-Term fully insulated
right angle disconnects.
Crimp pocket is identified
with applicable wire
range.
Controlled cycle
mechanism prevents
tool from opening
before crimp cycle
is completed.
Manual release lever,
push forward in the
event that controlled
cycle mechanism must
be released.
Figure 2
DISC NNECT
L CAT R
RIGHT ANGLE DISC NNECT
www.panduit.com
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IN-SERVICE OOLS -
AF ER OOLS HAVE BEEN IN SERVICE:
NEW OOLS -
BEFORE PLACING IN O SERVICE:
INSPEC ION/MAIN ENANCE
VISUAL INSPEC ION
1. Visually inspect the tool for missing or loose
pins, then close the tool and note the return
action of the handles.
2. Inspect the crimping dies for worn, chipped
or broken edges.
3. If parts are missing, defective or damaged,
contact Panduit Customer Service for
information on repair or replacement of tools.
ROUBLESHOO ING
DIE CLOSURE INSPEC ION
Die closure is measured by using G /N G gage members (dimensions listed in Table 1).
PRELOAD FORCE INSPEC ION
1. Clean the crimping dies and gage member surfaces.
2. Close the tool handles until the crimping dies are bottomed and the controlled cycle mechanism
releases. Keep the handles closed together.
3. Using the appropriate gage member, attempt to insert the N G gage into the die opening. The N
G side may partially enter the die closure but must N T pass completely through. Perform this test
as shown in Table 1.
4. Repeat Step 3 with the appropriate G gage as shown in Table 1. The G side must enter and pass
completely through the die closures.
5. If both gage conditions are met, the tool is dimensionally correct. If either condition fails, contact
Panduit Customer Service.
1. Close the handles until the controlled cycle
mechanism is engaged, but before the
mechanism releases.
2. Apply a force to the handles 1-1/4" (32 mm)
from the end of the handles, until the
controlled cycle release mechanism
releases. Record the reading using a force
gauge.
3. The force required to release the controlled
cycle release mechanism should be a
minimum of 15 pounds-force (67 N). If the
force required is less than 15 pounds-force
(67 N), contact Panduit Customer Service.
able 1
Page: 2 of 2
All Panduit crimping tools are calibrated and
inspected before they are shipped from the
factory. All new tools should be inspected before
being used.
New tools are shipped, factory lubricated, in
protective packaging. After inspection, simply
clean any excess oil from the crimping dies and
place into service.
When the tool is not in use, keep the handles
closed to prevent objects from becoming lodged
in the crimping area. Store the tool in a clean, dry
area.
It is recommended that each operator of the tool be made aware of - and responsible for following these
maintenance steps.:
In-service tools should be cleaned and inspected at least NCE A M NTH. To clean-wipe with a clean
cloth.
In-service tools should be lubricated NCE A WEEK, and after every cleaning. Lubricate all pins,
pivots and bearing surfaces with D W C RNING Molykote BR2 Plus. Do not use oil excessively.
Be sure to clean any excess oil from the crimping dies before using.
® Molykote BR2 Plus is the Registered Trademark of D W C RNING
DIE CLOSURE GO / NO GO GAGE MEMBERS - OOL NO. C -300-1
CRIMP
P CKET
AWG / mm2
ENGLISH G / N G GAGE MEMBERS METRIC G / N G GAGE MEMBERS
“G” Dia. (G ) “NG” Dia. (N G ) “G” Dia. (G ) “NG” Dia. (N G )
22-14 / 0,5-2,5 .062” .072” 1.57 mm 1.83 mm
C -300-1
OPERA ION INS RUC IONS
© Panduit Corp. 2017