Panduit TGJT User manual

FIGURE 1:
1. Operator should manually
wire the required TG style
Jack Wire Cap for the desired
application. Wires must be
separated and slightly down
over the individual pocket
divider wedges. Depress
strain relief collar to secure
cable.
ADE IN COSTA RICA
TGJT PA25217A01
Rev. 03 2-2016
OPERATING INSTRUCTIONS
© Panduit Corp. 2016
Page: 1 of 2
FIGURE 2:
2. Insert the prepared Wire Cap
into the Wire eating/Cutting
side of the TGJT Tool. This
side pocket properly aligns
and holds the prepared Wire
Cap in place. Make sure all
twisted pairs of wires are out
to the sides of the Wire Cap
for proper cutting (refer to
Figure 1). The ramp of the
Wire Cap must be pointing
upward and be inserted
into the groove in the upper
Cutter Blade Anvil.
FIGURE 3:
3. Pull the handle and the mechanism seats the conductors into
the Wire Cap. At the same time, the Cutter Blades trim the
wires nearly flush with the side faces of the Wire Cap.
4. Keeping the handles closed, slide the Wire Cap up and out of
the tool. All wires should cut cleanly.
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NOTE: STRIPPED WIRES UST BE LONG ENOUGH TO
STICK OUT OF THE SIDES OF THE WIRE CAP.
Refer to product installation instructions listed above
for recommended wire strip lengths.
RA P
ANVIL GROOVE
NOTE: IF THE WIRES DO NOT CUT CLEANLY OR THE WIRE
CAP DOES NOT WANT TO CO E OUT, EXA INE THE
CUTTER BLADE EDGE SURFACES AT THE NEXT
OPENING CYCLE. IF BLADES ARE NICKED OR
APPEAR WORN, REPLACE THE WITH THE BLADE
REPLACE ENT KIT.
TGJT TOOL
DIVIDER
WEDGES
Refer to product installation instructions for
TX6 PLUS and TX5e UTP Jack Modules: PN403M
and TX6A 10Gig UTP Jack odules: PN511E
for wiring instructions.
STRAIN
RELIEF
COLLAR
TG STYLE JACK TER INATION TOOL
FOR INSTALLING ALL
TG STYLE COPPER JACK ODULES
Part No.: TGJT

Page: 2 of 2
OPERATING INSTRUCTIONS
FIGURE 4:
5. Keeping the handles closed,
turn the tool over above a
waste wire receptacle or
other scrap container.
Holding the Rear Handle,
release the Trigger Handle.
All scrap cut wires should
drop free from the tool.
FIGURE 5:
6. Place the Wire Cap into the
required Jack Module.
7. Place the Wire Cap / Jack
Module assembly into the
Jack eating side of the TGJT
Tool (opposite the Wire
eating/Cutting side).
NOTE: IF WIRES DO NOT EJECT, AKE SURE WIRE
RETAINERS CO E IN CONTACT WITH THE BLADE
ANVILS DURING THE NEXT E PTY HAND CYCLE. IF
NOT, THEY AY NEED TO BE BENT SLIGHTLY INWARD.
FIGURE 7:
9. Pull the handle completely
closed until it stops. The Cam
Block Housing Ram will seat
the Wire Cap into the Jack
Module completing the
termination process. An
audible “snap” should be
heard during the seating
process.
10. Holding the Rear Handle,
release the Trigger Handle.
Pull the completed TG Jack
Module Assembly from the
tool.
NOTE: USING THE INCORRECT SETTING OF THE CA BLOCK
HOUSING RA CAN RESULT IN EITHER:
1.) A NON-FULLY SEATED WIRE CAP IN THE JACK
ODULE, OR
2.) DA AGE TO THE TOOL IN THE JACK SEATING AREA OR
DA AGE TO THE SHUTTER OF THE JACK ODULE IN
SHUTTERED JACKS
FIGURE 8:
11. Inspect the Jack Module
Assembly to make sure the
Wire Cap was fully seated
into the Jack Module. The
Retaining Finger should
have dropped into place
behind the Wire Cap ramp.
NOTE: JACK ODULE RETAINING FINGER UST BE
ORIENTED TO ALIGN WITH RA P AND POCKET OF
WIRE CAP.
RA P
RETAINING FINGER
FIGURE 6:
8. Prior to the handle
operation, the Cam Block
Housing Ram must be
rotated to match the type of
Jack Module being used.
For all standard jack modules
being used, the Cam Block
Housing Ram oval opening
must be rotated to horizontal
(parallel with the backbone of
the tool).
If an older CJD-series
shuttered jack module is being
used (does not indlude the
newer CJH-series shuttered),
the Cam Block Housing Ram
oval opening must be rotated
to vertical.
REPLACE ENT KITS AVAILABLE
(Sold Separately)
KTGJTGRD – Protector Plate Kit
KTGJTBNA – Blade/Anvil Replacement Kit
KTGJTBLD – Blade Replacement Kit
POCKET
HORIZONTAL – STANDARD
VERTICAL – CJD SERIES SHUTTERED
RA P
SNAP!
RETAINING FINGER DOWN
© Panduit Corp. 2016 TGJT