ParaBody 894104A User manual

!
Serious Steel
894104 PEC DEC OPTION
Illl
I
ASSEMBLY INSTRUCTIONS
I
Part # 6820101 1Revision:4/26/99

[ IMPORTANTNOTES’[
WELCOMETO THEWORLDOF SeriOUS ~e~!lt
Please no~e:
* Thankyou for purchasing the Parabody894104PECDECOPTION.Please read these
instructions thoroughlyandkeepthemfor future reference. Thisproductr~m,,;t be assembl~lon a
fiat, level surfaceto assureits properfunction.
* Werecommendcleaning your product (pads and frame) on a regular brads, using warmsoapy
water. Touch-uppaint can be purchasedfromyour Parabodycustomerserape representative
at [phone].
Thereis a risk assumedbyindividuals whouse this type of equipment.Tominimizerisk, please
followthese rules:
1. Inspect equipmentdaily. Tightenall loose connectionsandreplace wornparts immediately.
Failureto doso mayresult in serious injury.
2. Donot allowminorsor children to play on or aroundthis equipment.
3. Exercisewithcare to avoidinjury.
4. If unsureof properuse of equipment,call yourlocal Parabodydistributor or call the
Parabodycustomerservice departmentat [phone].
5. Consulta physician before beginninganyexercise program.
I Tools Requiredfor AssemblyI
*3/4" wrench
* 9/16" wrench ~
* Ratchetwith 3/4" and 9/16" sockets
*Adjustable wrench
* Tape measure
[ Bolt Length Ruler [
NOTE: BOLT LENGTHIS MEASUREDFROMTHE UNDERSI])E OF THE HEADOF THE BOLT.
BOLT LENGTH RULER: BOLT LENGTH
1/2 I1/2 I1/2 I1/2 I1/2 I1/2 l
6
2I I I I
1I I I I
I I I I

KEY PART# DESCRIPTION
1 6818103 BEARING HOUSING
26818403 PEC DEC ARMLEFT
3 6818503 PEC DEC ARMRIGHT
46818303 CENTER PULLEY BRACKET
56686802 PULLEY BRACKET
6 6597402 BACK PAD
7 6176201 4 X 12" ROLLERPAD
8 3116201 3-1/2" PULLEY
9 6492201 94-1/2" CABLE
10 6819001 134-3/4" CABLE
11 6405201 2" SQ ENDCAP
PARTSLIST
QTY KE~ PART#
1 12 61407O1
113 6533501
1 14 3102933
115 3102922
116 3102918
1 17 3102501
218 3102801
5 19 3102502
1 20 3102801
121
6 22
DES ’,RIPTION
1 X 1" GUIDE
CABLEPd~TAININGCLIP
3/8. 2" BOLT
3/8 X 2-3/4" BOLT
1/2 X3-1/4" BOLT
3/8- V~/ASHER
3/8" LOCKNOT
1/2’ RASHER
1/2" LOCKNUT
3104901 3/4"FLPiNC~BEARING
3102804 1/2" LOW~EIGHTLOCK-NUT
FIGURE1
STEP 1:
¯ Removethe lower CABLEfrom the UPRIGHTFRAMEand PULLEYBLOCKand discard as shown in FIGLrRE1.
¯Removeeight 9/16" HOLEPLUGSfrom the UPRIGHTFRA~MEif applicable. See FIGURE1.
QTY
2
4
5
2
2
6
5 "
2
2
4
2

FIGURE2
STEP 2:
¯ Assemble t~vo 1 X 1" GLIDES(12) to the BEARINGHOUSING(1) as sho~vn in FIGURE
¯ Insert t~vo 2" SQ.ENDCAPS(11) to the ends of the BEARINGHOUSING(1) as shownin FIGURE
1/2 [ 1/2 [ 1/2 [ 1/2 [1/2 ~
5
4
1/2
I6

FIGURE 3
STEP3:
¯ Insert four 2" SQ. ENDCAPS(11) into the ends of the LEFTand RIGHTPECDECARMS(2 &3) as sho~vn in FIGURE
¯ Assemble two 4 X 12" ROLLERPADS(7) to the LEFTand RIGHTPECDECARMS(2 &3) as shown in FIGURE3. (TI~P:
Spray windowcleaner on the inside of the roller pad to help ease assembly.)

FIGURE 4
3/.8 X2"
STEP4:
¯LOOSELYassemble two 3-1/2" PULLEYS(8) and two CABLERETAININGCLIPS (13) to the CEN’IERPULLEYBRACKET
(4) using two 3/8 X2" BOLTS(14), two 3/8" WASHERS(17), and two 3/8" LOCKNUTS(18). See FIGURE
FIGURE 5 ~
STEP5:
/’FRAME
UPRIGHT
SECURELYassemble the BEARINGHOUSING(1) and the CENTERPULLEYBRACKET(4) to the UPRIGHTFRAMEusing
two 1/2 X 3-1/4" BOLTS(16) and two 1/2" LOCKNUTS(20) as shown in FIGURE
I1/2 I 1/2 I 1/2 [ 1/2 [ 1/2 6
3[ I I I
2 [ I I
0[ I I

FIGURE 6
LOW
HEIGHT
STEP6:
Assemble the LEFT& RIGHTPECDECARMS(2 & 3) to the BEARINGHOUSING(1) using four 3/4" FLANGEBEARINGS
(21), two 1/2" WASHERS(19), and m’o 1/2" LOWHEIGHTLOCKNUTS(22) as shownin FIGURE6. (Tighten connection
securely, then back nut off 1/8 turn or until armrotates freely.)

FIGURE 7
STEP7:
UPRIGHT
3/8X2-3/4",
SECURELYassembleBACKPAD(6) to theUPRIGHTFRAMEusingtwo3/8X2-3/4"BOLTS (15) andtwo 3/8" WASHERS
(17) as showninFIGURE7.
1/2 [ 1/2 [ 1/2 [1/2 [ 1/2 [ 1/2 6
1I 1 I 1 8

STEP8
Wrapthe 94-1/2" CABLE(9) around one 3-1/2" PULLEY(8)
and SECURELYassemble the PULLEYto the PULLEY
BRACKET(5) using one 3/8 X 2" BOLT(14) and one
LOCKNUT(18) as shown in FIGURE
FIGURE 8
FIGURE 9
STEP9:
¯Insert each end of the 94-1/2" CABLE(9) into the bushings on the camsof the LEFT(2) &RIGHT(3) PECARMS,then
the CABLEover the PULLEYSassembled to the CENTEt~PULLEYBRACKET(4) as shown in FIGtYRE
¯After CABLE(9) has been routed over the PULLEYSon the CENTEKPULLEYBRACKET(4), position CABLERETAINING
CLIPS(13) at a ° angle ov er th e PULLEYS and SECURELY tighten. Se e FI GUPd3 9.(NOTE: If C.. ~BLE (9)is n ot trac king
in the center of the cams on the LEFT(2) & RIGHT(3) PECARMS,Loosen BEARINGHOUSI~IG(1) and adjust
then retighten.)

BLOCK
4-1/2" PULLEY,~
~
"’~~3/8X2"
~UPRIGHTFRAME
3/8X2-3/4"
FIGURE 10
STEP10:
¯ Route the end of the 134-3/4" CABLE(10) through the slot of the UPRIGHTFRAMEthen SECURELYassemble one previ-
ously removed 4-1/2" PULLEYto the UPRIGHTFRAMEusing two previously removed 3/8 X2-3/4" BOLTS,two 3/8"
FLANGESPACERS,two 3/8" WASHERS,and two 3/8" LOCKNUTS.(NOTE: The CABLE(10) s]aould be routed between
the pulley and the retaining bolt as shownin FIGURE10.)
¯Wrapthe CABLE(10) aorund one 3-1/2" PULLEY(8) and SECURELYassemble the PULLEYto the: plate on the UPRIGHT
FRAMEusing one 3/8 X 2" BOLT(14), one CABLERETAININGCLIP (13), one 3/8" WASHER(17), and one 3/8"
NUT(18). (NOTE:Before tightening PULLEY,make sure RETAININGCLIP is positioned as shown in FIGURE10.)
¯ WRAPthe CABLE(10) around the bottom 3-1/2" PULLEYof the PULLEYBLOCKasshown in FIGURE10.
1/2 I 1/2 I 1/2 1 1/2 I 1/2 I 1/2 6
4I I ~._1
1I I I II I I I 10