ParaBody Serious Steel 425103 User manual

Serious Steel
425103 HOME GYM
ASSEMBLY INSTRUCTIONS
Part # 6’739601 1 R~vi~ion:11/19/98

IMPORTANT NOTES
I
WELCOMETO THE WORLDOF Sefiou~
Please note:
* Thankyou for purchasing the Parabody425103HomeGym.Please read these
instructions thoroughlyandkeep themfor future reference. This product mustbe assembled
ona flat, level surfaceto assureits properfunction.
*Werecommendcleaning your product (pads and frame) on a regular basis, using warmsoapy
water. Touch-uppaint can be purchasedfromyour Parabodycustomerservice representative
at (800) 328-9714.
Thereis a risk assumedby individuals whouse this type of equipment.Tominimizerisk, please
follow"theserules:
1. Inspect equipmentdaily. Tightenall loose connectionsandreplace wornparts immediately.
Failureto doso mayresult in seriousinjury.
2. Donot allow minorsor children to play on or aroundthis equipment.
3. Exercisewithcare to avoidinjury.
4. If unsureof proper useof equipment,call yourlocal Parabodydistributor or call the
Parabodycustomerservice departmentat (800) 328-9714.
],Tools Required for Assembly[
* Rubbermallet or hammer
* 3/4" wrench
* 9/16" wrench
* Ratchetwith 3/4" and 9/16" sockets
*5/32", 7/32", 5/16" Allen wrench
* Adjustable wrench
* Tape measure
Bolt Length Ruler
NOTE: BOLT LENGTH IS MEASURED FROM THE UNDERSIDE OF THE HEAD OF THE BOLT.
BOLT LENGTH
BOLTLENGTHRULER:
0 . 1 2 3 4 [ 5 6

KEY
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PART # DESCRIPTION
6729403 BASE
6731003 CALF/LOW ROW
6726902 COUNTERLEVER
6723603 REAP.UPRIGHT
6724102 PEC SEAT
6726003 BEARING HOUSING
6725902 D-RING
6723803 IVf[DDLE UPRIGHT
6729602 PEC SEAT ADJUST
6727002 PRESS SW-IVEL
6725302 ROLLER PAD ADJUST
6728002 PRESS SEAT ADJUST
6725703 RECEIVING TUBE
6728402 TOMALOCK HANDLE
6723103 LEG CURLfEXT
6726702 BACKPAD ADJUST
6724603 TOP BOOM
6727603 PRESS BASE
6728903 PEC ARMLEFT
6728603 PEC ARMRIGHT
6723203 PRESS SUPPORT TUBE
6725502 PRESS ADJUST TUBE
6728803 PRESS BACKSUPPORT
6736702 PEC CAM
6730803 FRONT UPRIGHT
6723 902 CENTER PULLEY BRACKET
6733003 PRESS ARM
6275302 LAT BAR
6686802 PULLEY BRACKET
6501302 SWIVEL PULLEY
6726501 SHROUD
6708201 425 SHROUDLABEL
6489902 1/4 X 2 X 7-1/4" PLATE
6375902 1-1/4 SQ. x 4-7/8" TUBE
6125101 . 3/4 ODX 16" TUBE
6523401 72-3/8" GUII)E ROD
6194601 ROLLERPAD4 X 7
6654702 12 X 9-I/2"PAD
6654302 33-I/2X 9-I/2"PAD
6726402 22 X 10-I/2"PAD
6726202 15-3/4 X15-1/2" PAD
3116201 3-1/2" PULLEY
3116101 4-1/2" PULLEY
6166701 2-7/8" L BRACKET
6533501 2-3/8" L BRACKET
6405201 2" SQ. ENDCAP
3118401 4" V1-NYLCAP
3106803 5/16" SET SCREW
6480301
3105401
6412001
6466901
6140701
3103801
3/8" FLANGESPACER
3/4" STARLOCKCOLLAR
3/8" SPRINGPIN ASSEMBLY
1/2" SPRINGPIN ASSEMBLY
1 X1" GLIDE
5/16" SNAPLINK
PARTSLIST
QTY KEY
1 55
156
1 57
1 58
159
1 60
1 61
1 62
163
164
165
166
1 67
2 68
1 69
!, 70
1 71
172
1 73
174
175
176
177
278
1 79
180
1 81
182
1 83
184
2 85
1 86
287
288
1 89
290
6 91
192
193
1 94
1 95
9 96
9 97
3 98
3 99
2 100
1 101
4 102
10 103
7 104
6 105
1106
6 107
4 108
PART# DES( RIPTION
6535301 1/4" CAPNUT
3117901 E-RING
3119101 JOINT CONNECTORCAP
3119201 8-32 X 3/16" SCREW
3119401 #8 INT TOO’EHI,OCK WASHER
6321202 CONTt )].LEVER
6145801 3-PRO KNOB
6416601 PARAGLIDE
6535501 3" Wt-IEELS
3203401 3/8X2-1/2" St ;I~ETHD SCREW
6177001 2-1/2 X 5-1/2 ’: NONSKIDSTRIP
6427101 KEYH~. CLEVIS
3117305 3/8 DIAX1" CLEVISPIN
3112901 1-7/16" 2OTTERPIN
6732901 TI~NSI ~N CORDS
3108002 WEIGHTSTACK CUSHION
3102503 3/4" ~SHER
6714601 HE~ PLATE
6266001 " 15HOLE S~LECTORSHAFT
6075906 12 LI~ CHAIN
6214401 WEIGI-IT STACKPIN
3104901 3/4" FLA~ 3EARING
6619501 3/4" SLEtWEBEARING
6020601 1/2" FLAIr ~E BEARING
6382301 PLATEBt;tllNG 10 CT.
6389701 CHROME1 I ROWBAR .
6409101 ANII STRAP
6375801 AB CRUNCHSTRAP
3102901 3/8 X1-1,’4" BOLT
.3102933 3/8) 2" BOLT
3102922 3/8 X~ ;4" BOLT
3102902 3/8 X2 ;4" BOLT
3102910 1/2) 3" BOLT
3102917 1/2 X 4" BOLT
3102937 1/2 X ~ ,’2" BOLT
3102943 1/2 X 5 ,’2" BOLT
3102501 3/8" WASHER
3102802 3/8" 1 ’.KNUT
3102502 1/2" WASHER
3102801 1/2" LOCKNUT
3102804 1/2" LOWHT LOCKNUT
3202401 3/8" BUTI’O~ HDCAP SCREW
3104301 3/4" SQ. R[~BBERBUMPER
6535601 PECDEC’. CABLE
6724801 LA. ;.ABLE
6724901 PRESS CABLE
6724701 LEGI~X]’ CABLE
6725001 HEADPL~FE CABLE
6725101 AN ABLE
6189501 WEIGHTS;TACK LABELS
6214501 WEI~iI-IT PLATE
3117401 CA PLUG
6690901 3/4X 11’ SHAFT
3102701 3/8" HEXNUT
1
2
2
2
1
1
1
2
2
2
3
3
3
2
2
1
1
1
1"
8
2
8’
3
1
1
1
6
10
16
3
11
8
3
4
18
16
10
11
1
1
1
1
1
1
1
1
15
4
2
2

FIGURE 1
/~1/2 X 3-1/2"
3/8 X 2"(~
3/8 X2"
STEP1
¯ Insert two 1/2" FLANGEBEARINGS(78) into the SWIVELPULLEYBRACKET(30) as in FIGURE
¯Assemble the SWIVELPULLEYBRACKET(30) to the PRESSBASE(18) using one 1/2 X 3-1/2" BOLT(90) and one 1/2"
HEIGHT LOCK NUT (95). (TIGHTEN THE CONNECTIONENOUGHTO REMOVETI~E PLAY, YET ALLOWING
SWIVEL BRACKETTO ROTATEFREELY.)
.. SECURELYassemble one 3-1/2" PULLEY(42) to the SWIVELPULLEYBRACKET(30) using one 3/8 X 2" BOLT(84),
8" WASHERS(91), and one 3/8" LOCKNUT(92). See FIGURE
¯SECURELYassemble one 3-1/2" PULLEY(42) to the rear horizontal flat of the PRESSBASE(18) using one 3/8 X2" BOLT(84),
one 2-2/8" CABLERETAININGCLIP (45), two 3/8" WASHERS(91), and one 3/8" LOCKNUT(92) as shown in FIGURE
(NOTE:2-3/8" CABLERETAININGCLIP (45) should face as shown in FIGURE1.)
¯SECURELYassemble one 4-1/2" PULLEY(43) to the lower horizontal flat of the PRESSBASE(18) using one 3/8 X2"
(84), two 3/8" WASHERS(91), and one 3/8" LOCKNUT(92) as shownin FIGURE1. (NOTE:Makesure there is no
between the two pulleys.)
¯ Attach two 5-1/2 X2-1/2" NONSKIDSTRIPS(65) to the LOWROW/CALFRAISE(2) approximately where shownin FIGURE
¯SECURELYassemble the LOWROW/CALFRAISE(2) to the PRESSBASE(18) using two 1/2 X 3" BOLTS(87), two
WASHERS(93), and one 1/2" LOCKNUT(94). 4

FIGURE 2
//~ 1/2 X 3"
STEP2
¯ LOOSELYassemblethe REARUPRIGHT(4) to the BASE(1) using two 1/2 X3" BOLTS(87), two1/2" WASHERS(93),
1/2" LOCKNUTS(94) as shownin FIGURE
60 1 23 4 5
5

318 X 2
FIGURE3
STEP 3
¯SECURELYass~mb~thr¢~4-~2~PULLEYS(43)t~the~pper~ats~ntheBASE(~)usingthree3/8X2~B~LTS(84)~six3/8~
WASHERS(91), three 2-7/8" L-BRACKETS(44), and three 3/8" LOCKNUTS(92). See FIGURE
¯ SECURELYassemble one 4-1/2" PULLEY(43) to file lower flat on the BASE(1) using one 3/8 X2" BOLT(84), two
WASHEP6(91), and one 3/8" LOCKNUT(92). See FIGURE

STEP4
¯LOOSELYassemble the FIZONT(25) &MIDDLEUP1LIGHTS(8) to the BASE(1) using four 1/2 X 4" BOLTS(88) and four
LOCKNUTS(94) as shown inFIGURE
1/2 [ 1/2 [ 1/2 ]1/2 I1/2 ~ 1/2 6
2I I I I
7

FIGURE 5
tl/2
STEP 5
¯L~ELYasserab~efa~P~SSBASE(~8)t~th~BASE(~)usingtw~/2X4~B~LTS(~)~tw~U2~ASKE~LS(93)~and~w~
1/2" LOCKNUTS(94), Se~ FIGURE
FIGURE 6
STEP 6
¯LOOSELYassemblethePRESSBASE(18)Io ~e PEAK(4)& MEDDLEUPR/GHTS(8)u~irtgtwoI/2 X 3"
I/2"WASHEILS(93),a~td~woI/2"LOCKNUTS(9~).SeeFIGUP~6.
8

FIGURE 7
~O3/8 X 2-3/4"
STEP 7
¯LOOSELYassemble one 4-1/2" PULLEY(43) to ~e TOPBOOM(17) using one 3/8 X 2-3/4" BOLT(85), two 3/8"
SPACERS(49), artd one 3/8" LOCKNUT(92). See FIGURE
FIGURE 8
~3/8 X 2-1/4"
STEP 8
¯LOOSELYassemble one 3-1/2" PULLEY(42) to the TOPBOOM(17) using one 3/8 X2-1/4" BOLT(86), two 3/8" WASI-IEKS
(91), and one 3/8" LOCKNUT(92). See FIGURE
1/2 I 1/~ I 1/2 I 1/2 1 1/2 I 1/2 l
64 5_] ] I
1] I I
I t 9

~3/8 X2-3/4"
_3/8 X 2-3/4"(~
FIGURE9
STEP 9
¯LOOSELYassembletwo3-I/2"PULLEYS(42)to theTOPBOOM(17)using~wo3/8X 2-3/4"BOLTS(85),four3/8"
SPACERS(49), and two 318" LOCKNUTS(92). See FIGURE
STEP 10
Insert two WEIGHTPLATEBUSHINGS(79) into the
"PARABODY"side of each of the fifteen WEIGHT
PLATES(105) as shown in FIGURE10.
FIGURE10
4 5 6

1-1/4"
FIGURE 11
STEP ll
¯SECURBLYassemble the SELECTORSHAFT(73) to the EEADPLATE(72) using one 3/8 X1-1/4" BOLT(83) and 318"
WASHER(91).
¯Insert two GUIDERODS(36) into the BASE(1) as shownon FIGURE11. (NOTE:Lubricate GUIDERODS(36)
silicon or teflon spray available at most hardwarestores.)
¯Slide two 1-1/4 SQ. X4-7/8" TUBES(34), two 3/4" WASHERS(71), and two WEIGHTSTACKCUSI-IIONS(70) - IN
ORDER- down over the GUIDERODS(36).
¯Using EXTREMECAREslide all fifteen WEIGHTPLATES(105) down over the GUIDERODS(36) on to the WEIGHTSTACK
CUSHIONS(70). Makesure that the keyholes of the WEIGHTPLATES(105) are all facing the right wa,.h
¯Slide the head plate assemblydownover the GUIDERODS(36) onto the weight stack.
¯Insert four CAPPLUGS(106) into the top and bottom ends of the GUIDERODS(36) as shownin FIGURE
¯Attach the WEIGHTSTACKLABELS(104) to the weight stack. Also insert the WEIGHTSTACKPIN (’75) imo tim first
WEIGHTPLATE(105) of the weight stack. 11

(~/8 X 2-3/4"
FIGURE 12~
STEP t2
¯LOOSELYassemble the TOPBOOM(17) to the top of the IVI~DLE(8) &FRONTUPRIGHT(25) using four 3/8 X
BOLTS(85) and four 3/8" LOCKNUTS(92). See FIGURE
12

1/2X4"
FIGURE 13
STEP13
¯LOOSELYassemblethe TOPBOOM(17) to the top of the REARUPKIGHT(4) using two1/2 X4" BC~LTS(gg) two
WASHERS(93) and one 1/2" LOCKNUT(94). See FIGURE
¯SECURELYassemble one 3/8" SPRINGPINASSEM33LY(51) to the SPP, INGPIN HOUSINGon the FKONTUPP~IGHT(259
shownin FIGU~13.
¯Attach one 3-PRONGKNOB(61) the FtLONTUPRIGI-tT(25) as shownin FIGURE
¯Assen~bletwo ROLLF_~PADS(37) to the FKONTUPKIGHT(25) using one 3/40DX16" TUBE(34) and two STARLOCK
COLLAKS(50). See FIGURE13.
,,2 I ,/2 I ,/2 I 1/2 I 1/2 I ,,2 ]
13I
13

FIGURE14
STEP 14
SECIIILELYassemble the PECSEATADJUST(g) to th¢ PECSEAT(5) using ~vo 1/2 X3" BOLTS(87), two 1/2" WASHERS
(93) and two 1/2" LOCKNtyrs (94), See FtOURE
SECURELYattacl~ one 3/4" SQ. RUBBERBUMPER(97) to the PECSEAT(5) as ~hownin FIGURE
FIGURE15
STEP 15
SECURELYassembte the PECSEATPAD(4I) to the PECSEAT(5) using t~-o 3/8X 2-3/4" (85)"and two 3/8" WASHERS
See FIGUILE15. 14

FIGURE
STEP 16
¯ Assembletwo P~OLLEP,PADS(37) to the PECSEAT(5) using two STARLOCKCOLLAP,S (50). See I:’IGUP~
¯Pull back the SPRINGPIN(51) on the FP.ONTUP1LIGHT(25) and insert file PECSEAT(5) downto t~Le desired height. Release
the SPRINGPIN (51) and allow it to engageinto the adjustment holes. Use the 3-PRONGKNOB(61) Io tighten the PEC
(5) in place. See FIGURE16.
1/2 I 1/2 I 112 I 1/2 I 1/2 I 1/2
II6
II I I
23 4
15

FIGURE 17
~ ~LOW HEIGHT NUT
1/2 X3"
STEP 17
¯Iusert two 1/2" FLANGEBEARINGS(78) into*he LEGCURL/EXT(15) as shown onFIGURE
¯Assemble *he LEGCURL/EXT(15) to *he FRONTUP1LIGHT(25) using one 1/2 X 3" BOLT(87) and one 1/2" LOW
NUT(95). (NOTE:Tighten the connection enough to remove play, yet allowing the LEGCURL/EXTto rotate freely.)
¯Assemble two ROLLERPADS(37) to *he ROLLERPADADJUST(11) using two STARLOCKCOLLARS(50).
¯SECURELYassemble one 3/8" SPRINGPIN (51) to the ROLLERPADADJUST(ll) as shown in FIGURE17.
-. Slide ROLLERPADADJUST(11) over *he LEGCURL/EXT(15) until *he spring pin pops into *he holes. See FIGURE
¯SECURELYassemble one 3/8 X 1" BUTTONHEADCAPSCREW(96) and one 3/8" LOCKNUT(92) to *he last hole in
LEGCURL/EXT(15) as shown in FIGURE17.
¯ Insert one 2" SQ. ENDCAP(46) into *he end of the LEGCURL/EXT(15) as shownin FIGURE
16

FIGURE 18
STEP 18
¯ Insert the PUSH/PULLCABLEthrough the bottom of the PRESSARM(27) up to the CONTROLLEVER(60) and hold in place
with one E-RING(56) as shown in FIGURE18.
¯ SECURELYassemble the PUSH/PULLCABLEto the CONTROLLEVER(60) using one 3/8" JOINT CONNECTORCAP(57),
one #8 INT. TOOTHLOCKWASHER(59), and one 8-32 X 3/15 IN. SCREW(58) as shown in FIGURE
Slide one 4" VINYLSLEEVE(47) over the CONTROLLEVER(60). Then SECURELYassemble the CONTROLLEVER(60)
the TABon the PRESSARM(27) using one 3/8" JOINTCONNECTORCAP(57), one #8 INT. TOOTHLOCKWASHER(59),
and one 8-32 X 3/16 IN. SCREW(58) as sho~a in FIGURE18.
1/2 [1/2 [ 1/2 [ 1/2 [ 1/2 ] 1/2 [
6
34] I I__1
1] I I I ¯
[ I I I17

UNDERSIDE ""%
318X2-3/4"t
FIGURE 19
STEP19
¯SECURELYattach one 4-1/2" PULLEY(43)to the COUNTERLEVER(3) using one 318 X2-314" BOLT(85), two
FLANGESPACE1LS(49) madone 318" LOCKNUT(92). See FIGURE
¯ SECURELYattach two 1 X 1" GLIDES(53) to the UNDERSIDEof the COUNTERLEVER(3) as shownin FIGURE
¯ Inserttwo 314" FLANGEBEARINGS(76) into the COUNTERLEVER(3) as shownin FIGURE
Holdthe COUNTERLEVEI~.(3) betweenthe REAR(4) and M~DLEUPRIGHTS(8) and slide the 314DIAX11" SHAFT
throught tke lvffDDLEUPRIGHT(8), COUNTERLEVER(3), and fl~.rough the collar on file REARUPRIGHT(4). To
the SHAFT(107) in place, insert two5/16"SETSCREWS(48) into the collars on the UPRIGHTSandtighten. SeeFIGURE19.
3 5 I
I I I
0 1 2 1 I I I
18

/~UTr
3/8X1
’’ ONI-ID
SCREW
\
d~UT
LOW
IGHT
/
/
1/2 X3-1/2",
FIGURE20
STEP 20
¯Attach eight PARAGLIDESTRIPS(62) INSIDEthe end of the RECEIVINGTUBE(13) and four PARAGLIDESTRIPS(62)
the OUTSIDEof the PRESSADJUSTMENTTUBE(22) using the following steps:
¯Thoroughlyclean all sufaces wherePARAGLIDESTRIPS(62) are to be attached.
¯ Removethe PARAGLIDESTRIPS(62) from the paper backing and flrlnly apply them to surfaces. (NOTE:Orientate
strips so they will slide by eachother.)
¯CAREFULLYslide the PRESSADJUSTMENTTUBE(22) into the RECEIVINGTUBE(13). (NOTE: Makesure the spring
barrel on the RECEIVINGTUBE(13) is on the same side as the holes in the PRESSADJUSTMENTTUBE(22).)
¯ Thread one 3/8 X 1" BUTTONHEADCAPSCREW(96) throughthe slot in the RECEIVINGTUBE(13) and into the ADJUSTMENT
TUBE(22)
¯ Insert two 1/2" FLANGEBEARINGS(78) into the COUNTERLEVER(3) as shown in FIGURE
¯Assemble the PRESSADJUSTMENTTUBE(22) to the COUNTERLEVER(3) using one 1/2 X 3-1/2" BOLT(90) and one
LOWHEIGHTLOCKNUT(95). (NOTE:Tighten the connection enough to remove play, yet allowing the PRESS
JUSTMENTTUBE(22) to rotate freely.) 19

FIGURE 21
STEP 21
¯ Insert two 3/4" FLANGEBEARINGS(76) into the PRESSARM(27) as shown in FIGURE
¯Hold the PRESSARM(27) between the REAR(4) and M~DLEUPRIGHTS(8) and slide the 3/4 DIAX 11" SHAFT
throught the MIDDLEUPRIGHT(8), PRESSARM(27), and through the collar on the REARUPRIGHT(4). To SECURE
SHAFT(107) in place, insert two 5/16" SETSCREWS(48) into the collars on the UPRIGHTSand tighten. See FIGURE
¯ Insert two 1/2" FLANGEBEARINGS(78) into the PRESSARM(27) as shown in FIGURE
FIGURE 22
STEP 22
1/2 X3"
Assemble the RECEMNGTUBE(13) to the PRESSARM(27) using one 1/2 X3" BOLT(87) and one 1/2" LOWHEIGHT
NUT(95). (NOTE:Tighten the connection enough to remove play, yet allowing the PRESSARM(2) to rotate freely.)
FIGURE22.
20
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