ParaBody 425101 User manual

425101 HOMEGYM
ASSEMBLY INSTRUCTIONS
TItANK YOU
FORPURCHASINGTHE 4~5T01 HOMEG~t. PLEASE SAVETI-IESE ASSEMBLYINSTRUCTIONS
FOR YOURPERSONALREFERENCE, ANDADDITIONALSERVICE INFORmaTION.
***IMPORTANT***
’THE#2~10! HO:~,~E GY,~ MUSTBE ASSEMBLEDONA FLAT, LEVELSURFACETO ASSUREITS PROPER.
FUNCTION.
PARABODYINC. STRONGLYRECOMMENDSTHAT THIS PRODUCTBE ASSEMBLEDBY TWOPERSONS TO
AVOIDPOSSIBLE INJURY.
KEEP ALL FRAMECONNECTIONSLOOSE, UNTIL INSTRUCTEDIN THE ASSEMBLYSTEP SEQLrENCESTO
SECURELYTIGHTEN. "
IF YOUEXPERIENCEANYPROBLEMWITH THE ASSEMBLYOF THIS PRODUCT, PLEASE CONTACTYOUR
DEAL~OR YOURPARABODYCUSTOMERSERVICE REPRESENTATIVEAT: 1-800-328-97.I4
TOOLSREQUIRED:RATCHET,3/4 SOCKETor WRENCH,9/16 SOCKETor WR£.NCH,7/’.16 SOCKETor
WRENCH,ADJUSTABLEWRENCH:PHILLIPS SCREWDRIVEl~5/32 ALLENWRENCH,7/32 ALLENWRENCH,
LEVEL, and RUBBEt¢. MALLETor HAMMER-
1
07P...~96

! ! ! A TTENTtON! ! !
........ _U_NL ES_S__Q£HE~ ~ L L
_C_Q_NNETI, N, L ’N, I, T F__._O_N_~
WAS
BOLT LOCKNUT
NOTE: - BOLTLENGTHI$ MEASUREDFROMTHEUNDERSIDEOF THE HEADOF THE BOI.,T. - ....
[BOLT LENGTH ~
BOLT LENGTH RULER:

425101 HOME GYM ASSEMBLY PARTS LIST (LEVEL 1)
SORT AND CODq~"r ALL PARTS BEFORE BEGIIN-NING ASSEMBLY
HARDWARE:NAME/DESCRIPTION
ITEM
1.
2.
4.
6.
7.
g.
9.
.10.
11.
12.
13.
14.
15.
16.
17.
I8.
QTY
I/2X4IN.BOLT................................................................................... ;.............................................................
l
1/2 X 3-I/2 IN.BOLT. .. 2
I~X3IN.BOLT........................................................................ .:.......................................................................
2
.3/8 X4-t/2 IN.THREADEDSHAFT.......................... --.......................................................................................
1
¯3/8X2-.3/4IN.BOLT........................................................................................................................................... l
.3/8X2-I/2IN/BOLT............................................................................................................................. :.............
1
.3/8X2IN.BOLT.................................................................................................................................................
1/2IN.WASHER................................................................................................................................................ 9
.3/8IN.WASHER,........................................... .......................
I/2 IN. LOCKWASHER ’1
1/2IN.LOCKNUT.............................................................................................................................................
1/2IN.LOW~IEIGHT~-~,~.r~u¯ ..................................................................................................................... I
.3/8IN.LOCKNUT............................................................................................................................................... 4
318IN. NUT............................................................................................. 3
.3/8IN.FLANGESPACER................................................................................... -...............................................
2.
I/2 IN. FLANGEBEAKING ’6
2-318IN.CABLEIL~TAININGCLIP.................
;...............................................................................................
5
5-I/2X2-I/2IN.NONSKIDSTR/P..................................................................................................................
19. IXIIN.CAP.R/AGEGUIDE...............................................................................................................................
". ’.LDMENTS/PARTS:
ITEM NAME/DESCRIPTION QTY
BASE..I............................................................................. (6539S01).,..................................................................
PRESSBASE................................................................... (6538601)............................... ~....................................
1
SWIVELPULLEYBRACKET......... ~.............:.............
:(6539101).................................................................... 1
LOWROW/CALFRAISE............................................... (6539301).................................................................... 1
PRESSLEVER................................................................. (~$39001)..................................................................... 1
¯"’~’~03
PRESSSUPPORTTUBE................................................. (6~..9)..................................................................... !...
3-1,~X1 IN.PULLEY................. :.................................
(3116201).................................................................... 7
1. Insert two (2) 1/2 IN. FLANGEBEARINGSinto the SWIVELPULLEYBRACKETas shownon drawing.
AssembletheSWIVELPULLEYBRACKETtothePRESSBASEas shownondrawing,usingore:(I)I~X 4 IN.BOLT,
two(2)I/2 IN. WASHERS,and one (I) I/2 IN. LOCKNUT.frIGHTENTHE CONNECTIONENOUGH
.REMOVETHE PLAY, YET-ALLOWINGTHE SWIVEL BRACKET.TOROTATE.FREELY~
3. SECURELYassemble one (1) 3-1/2 X 1 IN. PULLEYto the SWIVELPULLEYBRACKETas shownon drawing, using
one (1) 3/8 X2 IN. BOLT,two (2) 3/8 IN. WASHERS,and one (1) 3/8 IN. LOCKNUT.
4.
5.
6.
7.
SECURELYassembleone (I) 3-I/2 XI IN. PULLEYto the rear vertic.al flat ofthe PRESSBASEas shownon drawing,
:isi~g-e,ae..(-1-)-3Cg-X-2-2t:N~-BOL-T-,-on~(!) 2,.2#.g.IN,-~ABLE-R,E-T~I~I~one(!) 3/~ _.rN..W.A£HER,-.and-.one(!)
IN. LOCKNUT.
SECURELYassembleone(I)3-I/2X I IN.PULLEYtothePRESSLEVERasshownondrawha~;,usingone(I)318
3/4IN.BOLT,two(2)3/8IN.FLANGESPACERS,andone(1)3/8IN.LOCK
07D/2/96

,Attach two (2) 1 X I IN. CARRIAGEGuIDEsto the underside of the PRESSLEVER,asshownin (DETAIL
Q
I1.
12.
13.
14.
15.
insert two (2) I~ IN. FLANGEBEAR$NGSinto the PRESSLEVERas shownon drawing.
Assemblethe PRESSLEVERto the PRESSBASEas shownon drawing, using one (1) 1:2_ X3-1/’2- IN. BOLT,two(2)
IN. WASHERS,and one (I) I~ IN. LOCKNUT. frIGHTEN THECONNECTIONENOUGHTO REMOVETHE
PLAY, YET ALLOWINGTHE PRESS LEVERTO ROTATEFILEELY)
Insert two (2) 1/2, IN. FLANGEBEARINGSinto the PRESSSUPPORTTUBEas shownon drawin!~.
Assemblethe PRESSSUPPORTTUBEto the PRESSBASEas shownon drawing, using one (1) I/2 X3-I/2 IN. BOLT,
two (.2) 1/2 IN, WASHERS,and one (I) I/2 IN. LOCKNUT.frIGHTENTHECONNEC’rlONEI~IOUGH
REblOVE THE PLAY, YET ALLOWINGTHE PRESS SUPPORTTUBE TO ROTATEFREELY)
A~’tach two (2) :5-.I/2 X2-1/2..IN. NONSKID,STRIPSto the.LOWROW/CALFRAISEapproximately where-shown
drawing.
SECURELYassemble the LOWRow/CALFRAISEto the PRESSBASEusing two ~) b2 X 3 lq,l. BOLTS,three
I/2 IN. WASHERS,and one (I) 1/2 IN. LOWHEIGHTLOCKNUT.
o
SECURELYassembleone (I) 3-1~ X1 IN, PULLE~’~re tbe..r-gnt flat of the BASEas shownon&awing,using one(1)
3/g X 2 IN. BOLT,one (1) CABLERETAININGCLIP,one (1) 31g IN. WASHER,and one (I) 3/1| IN. LOCK
SECURELYassembletwo (2) 3,1/2 XI IN. PULLEYSto the middle fiat of the BASEas shownin ,~ETAILB), using
one (I) 3/8 X 4-1~ IN. THREADEDSTUD,two (2) CABLERETAININGCLIPS,and two (2) 3/8.2~.
SECURELYassembleone (1) 3-1/2 X1 IN. PULLEYSto the rear flat of the BASEas shownon dr~twing,using one (1)
3/8 X2-I~ IN. BOLT,one (1) 2-3/8 IN. CABLERETAININGCLIP,one (1) 3/8 IN. WASHER,and one (1) 3/8 [N. ,~U77..
THIS CONCLUDES THE ASSEMBLY OF (LEVEL 1)
425101 HOMEGYMASSEMBLYPARTS LIST (LEVEL 2)
COUNTA1.L PARTS BEFOREBEGINNINGASSEMBLY
I--IAR~WARE:
ITEM
1.
2.
3.
4.
5.
6.
7,
g.
9.
I0.
I1.
12.
13.
NA.ME/DESCRIPTION QTY
3/$X2IN.BOLT................................................................................................ :............................:....................
I
~/8X~-~/4IN.BOLT.......................................................................................................................................... 2
3/8X3IN.BOLT..................................................................... ~..........................................................................
$
I/2X3-1/4IN.BOLT............................................................................................................................................ 4
3/8IN.WASHER............................................................................................................................................... 19
1~IN.WASHER................................................................................................................................................... 8
3/8 IN. LOCK.NUT " 11
I/2IN.LOCKN,UT.................................................................................................................................................4
318IN.SPKINGPINA:SSEMBL~/"....................................................................................................................... 1
9/16MUSHKOQMCAP....................................................................................................................................... 2
THUMBSCREW................................................................................................................................................... 1
3/8IN.FLANGESPACER..................................................................................................................................... .29
2-7I$IN.CABLERETAININGCLIP..................................................................................................................... I
WELDMENT$/PARTS: ""
,.:~EM NAM.E/DESCRIPTION QTY"
",~.. REARUPRIGHT............................................................ (6538501).................................................................... I
2. MIDDLEUPRIGHT....................................................... (6~30303).................................................................... I
3. FR.ONTUPRIGHT.......................................................... (6540001).....................................................................

~:’ ROLLE~.PADSHAFT..............................
i....................(6435301).................................................................... l
-5.. ROLLERPAD.................................................................
(6194601).................................................................... 2
~. 3-l/2X! iN.PULLEY.................................................... (3116201).....................................................................
!
?........ 4-I~XI IN.PULLEY................................................... (311610~)....................................................................
1
LOOSELYassembletheFRONTandMIDDLEUPRIGHTStotheBASEas shownondrawing,usingfour(4)31gX 2 IN.
BOLTS¯eight(8)3/8IN.WASHERS,andfour(4)3/8IN.LOCKNUTS.
LOOSELYassembl~theREARUPRIGHTtotheBASEasshownondrawing,usingtwo(2)I~3.1/4 IN. BOLTS, four
(4)l~I"N.WASHER.S,andtwo(2)I/2.IN.LOCKNUTS.
LOOSELYassembleth~PRESSBASEtotheREARANDMIDDLE’UPRIGHTS,usingfour(4)~/gX 3 IN.BOL’I~,
.eight(g)3/8IN.WASHEP,.S,andfour.(4)3/gIN.LOCKNUTS.
i~OOSELY.assemblethePRESS:BASE:totheBASEasshownondrawing,usingtwo(2)IP-X 3-I/4IN..BOLTS¯four(4)
I/2.rN.WASHERS,andtwo(2)l~ IN.LOCKNUTS.
SECURELYassembleone(I)3-I/2X 1 IN.PULLEYtotheFRONTUPRIGHTas shownondrawing,usingone(I)
X 2-314IN.BOLT,two(2)31gIN.FLANGESPACERS,andone(I)31.gIN.LOCKNUT,.........
SECURELYassembleone(I)31gX 2-3/4IN.BOLT,two(2)318IN.WASHERS,andone(I)318IN..LOCKNUT
FRONTUPRIGHTintheholeabovethepullsyassembledinSTEP4.
.SECURELYassembleone(I)318IN.SPRINGPINASSEMBLYto the SPRINGPINHOUSING,of’theFRONT
UPRIGHTas shownin (DETAILA). (IllIMPORTANT!!! TIGHTENTHENUT OF THESPR]ING
ASSEMBLY SECURELY)
o
10.
A~tachone(I)THUMBSCREWto theFRONTUPRIGHTas.shownon drawing.
Assembletwo(2)ROLLERPADSto theFRONTUPRIGHTas shownon drawing,usingone(I)ROLLER
SHAFT,andtwo(2)9/I6 M’USHROOMCAPS.
SECURELYassembleone(I)4-I/2X I IN.PULLEYtotheHORIZONTALFLATo’fthePRESSBASEusingone(1)
.~/$X 2 IN.BOLT,one(I)2-7/8IN.CABLERETAININGCLIP,one(1)3/8IN.WASHER,andone(1).3/~IN.
NUT.
THIS CONCLUDESTHE ASSElVIBLY OF (LEVEL 2)
425101 HOMEGYMASSEMBLYPARTS LIST (LEVEL
COL".’NT ALL PARTSBEFOREBEGIN’NINGASSEMBLY
.H,~RDWARE:
ITEM NAME/DESCRIPTION QTY"
~/8Xl-1/2IN.BOLT...........................................................................................................................................I.
2. .~/~X2-I/4IN.BOLT........................................... ’.................................................................................................
.% .~/I~X2-2/4IN.BOLT.............................................................................................................................................
~. 3/~X 3 IN.BOLT .......................................................6
~. T~~’X’~"-~.’BOLT,...................................................................................................................................................
( I~X3-114BOLT................................................................................................................................................... 1
6~,’ 314IN.WASHER....................................................................................................................................................
7. I/2IN.WASHER....................................................................................................................................................
5
8. 3/~ IN.WASHER "
9. 3/8 IN. LOCK WAS~ER

~0.
1I.
12.
I3.
16.
17.
18.
19.
20.
21.
2.3.
I~IN.LOCKWASHER.......................................................................................................................................
I
.3/8IN.LOCKNUT.............................................................................................................................................
g
I~IN.LOWHEIGHTLOCKNUT......................................................................................................................
2
WEIGHTSTACKSELECTORPiN"....................................................................................................................
I
GUIDERODPIN................................................................................................................................................
2
.3/8IN.FLANGESPACER.....................................................................
,.......
j....................................................
6
WEIGHTPLATEBUSHING.........................................................................:..................................................
.30
WEIGHTSTACKCUSHION...............................................................................................................................
2
9/I6MUSHROOMCAP.,...............................................:....................................................................................
4
I~IN.FLANGEBEARING................;...................................................................................................;.............
2
.3/8IN.SPRINGPINASSEMBLY.........................................................................................................................
I
I’-I/4IN.SQ.RUBBERBUMPER...............................................:.........................................................................
I
PARAGLIDBSTRIP.....................................................:...............~.......................................................................
16
PLASTIC.WASHER...............................................................................................................................................
2
WELDMENTS/PARTS:
ITEM NAME/DESCRIPTION QTY
I. .TOPBOOM..............................................
"’9
2. GUIDEROD...................................................................(6~.3401)....................................................................
2
3. ..w~!~H’rST,ACKSPACER........................................... (6375903)................................................................... "~
4. WEIGHt"PLATE............................................................
(6,14501).................................
~................................
15
5. WEIGHTSTACKSFL~.FT............... ; .............................. (6,66001).................................................................... I
6. HEADPLATE.......... ~’...........................................(622300I)...................................
7. WEIGHTSTACKLABELS........................................... (6189501)..................................................... ; ..............l
8. 3-I~XI IN.PULLEY................................................... (3116201).................................................................... .3
9. 4-I~X1IN.PULLEY.. .................................................. (3116102)....................................... ~............................ l
10. PAD,13-1/2,X10-1/2....................................................... (6457301).......... : ..........................................................1
I1. ROLLERPAD.................................................................. (6194601).....................................................................4
)" ROLLERPADSHAFT....................................................(6.485301).....................................................................2
"ADJUSTABLEROLLERPADSLEEVE........................ (6.16702).....................................................................I
I-~. PECSEAT..................... , ..................................................(6539901)..................................................................... I
13. LEGCURL/EXTENSION............................................... (6540101):.......... :.........................................................
I
[, :-..’THE INSTRUCTIONSF O R" (LEI/T, L i’~)’.’AR.E’.-~ BE:IJSED WlTH.THE. (ZF, I/ ~’r..~..DRA .W .L~. .G ) ~~
I. LOOSELYItssemble three (.3) 3-1/2, X I IN. PULLEYS,one (1) 4-I/2, X1 IN. PULLEYto the inside ofthe TOP
as shownin (DETAILA), using three (.3) 3/8 X2-3/4 IN. BOLTS,one (1) 318X2-II4 IN. BOLT,six (6) 3/8 IN.
SPACERS,two (2) 318 IN. WASHERS,and four (4) 3/8 IN. LOCKNIYI’S.
2. _.LOOSELYresemble the TOPBOOMto the top ofthe REAR.MIDDLE,and FRONTUPRIGHTSas shownon oh-awing,
using.four (~) 3/8 X3 IN. BOLTS,two(2) I~ X3 IN. BOLTS,eigh.t (8) 3/8 IN. WASHERS,three (3) I/’2. IN.
one (I) I/2 IN. LOCKWASHER,four (4) 3/8 IN. LOCKNUTS,and one (I) I~ IN. LOWHEIGHT]LOCK
3. Insert the GUIDERODSinto the BASEas shown on drawing. (NOTE:LUBRICATEGUIDERODSWITH
¯ SILICON OR TEFLONSPRAYTHAT’ISAVAILABLE.ATIMOST HARDWARESTORES)
NOTE: THETWO(2) WEIGHTSTACKSPACERS,ANDTHETWO(2) 3/4 IN. WASHERSIN STEP 5 ARETO BE
WHENASSEMBLINGA 150 LB. STACK. IF ASSEMBLINGA 200 LB. STACKAT THIS TIMEPLEASE
DISCARDTHESE ITEMS.
6. Slidet~o(2) WEIGHTSTACKSPACERS,two3/4 IN.WASHERS,andtwo(2)WEIGHTSTACKCUSHIONS
...........(-’RADIUSEDGEFACINGUP)
~ :’E: THEWEIGHTSTACKSHAFFhN STEP 6 IS TO BE USEDWHENASSEMBLINGA I50 LB. STACK.IF
......"ASSEMBLINGA 200 LB. STACKAT THIS TIME PLEASEDISCARDTHIS ITEM ANDREPLACEWITHTHE
WEIGHTSTACKSHAFTUSEDIN THE(50 LB. ADD-ONKIT 359101).
07/2.2/96

SECURELYassemble the WEIGHTsTACKSHAFTto the HEADPLATEas shown on drawing, using one (I) 3/2 X
1~ IN. BOLT,one (1) 3/8 IN. LOCKWASHER,and one (I) 3/8 IN. WASHER.
Snaptwo(2)W3~IGHTPLATEBUSHINGSeach,intofiReen(}5)WEICHTPLATESshownin(DETAIL B).(IF
ASSEMBLINGA 200 LB. STACK AT THIS TIME, SNAP TWO (2) WEIGHTPLATE BUSHINGSEACH INTO
THE RE.~tAININGFIVE(S) WEIGHTPLATES)
USINGEXTRE~TECAREslide all fifteen (or twenty) WEIGHTPLATESdownover the CUIDIERODSonto the
WEIGHTSTACKCUSHIONSas shown on drawing. (MAKESURETHATTHEKEYHOLESOF THEWEIGHT
PLATES ARE ALL FACING THE SAME WAY)
Slide t~e HEADPLATEASSEMBLYdownover the GUIDERODSonto the WEIGHTSTACKas shown on drawing.
Swingth~ GUIDERODSunder the TOPBOOMas shownon drawing, and hold in place with two (2) GUIDERODPINS.
¯Auach the-WEIGHTSTACK-LABELSto the ..W.EIGHTSTACK:asshown on.drawing. Also .insertthe WEIGHTSTACK
SELECTORPIN into the first WEIGHTPLATTEof the WEIGHTSTACK.
II.
12.
SECURELYAssemble one (I) ~/8 IN. SPRINGPIN ASSEMBLYto the SPRINGPIN HOUSING,of the LEG
CURL/~XTENSIONARMas shown in (DETAILC). (Ill IMPORTANT!!! TIGHTENTHENUTOFTHESPRING
PIN ASSEMBLYSECUREL@.
Attach eight (8) PAKAGLIDESTRIPSto the AD.IUSTABLEROLLERPADSLEEVEas shownin (DETAILD),
.usingthe. followingsteps:
¯Thoroughlyclean all surfaces wherethe PARAGLIDESTR/PSare robe attached.
~.Removethe PAKAGLIDESTRIPSfromthe paper backingand firmly apply themto all showasurfaces.
13.
15.
16.
17.
Removethe 2 IN. SQ. ENDCAPfrom the bottom of the LEGCURLEXTENSIONAR~,I, pull back the SPRINGPIN, and
Insert the ADJUSTABLEROLLERPADSLEEVEas shownin (DETAILE). Release the SPKI’NG,PINinto one of the
adjustmentholes, andreinsert the 2 IN. SQ,ENDCAP.
Assemblethe two (2) ROLLERPADSto the LEGCURLEXTENSIONARMas shownon drawing using one (I)
ROLLERPADSHAFT,two (2) PLASTICWASHERS,and two (2) 9/I 6 MUSHROOMCAPS. (MAKESURE
THE ROLLERPAD SHAFT IS INSERTED THROUGHLARGEHOLEON THE ADJUSTABLEROLLERPAD
SLEEVE)
¯ AssembletheLEGCURI./EXTENSIONARMtotheFRONTUPRIGHTusingthefollowings~eps:
¯". Insert twO(2) 1/2 IN. FLANGEBEARINGSto the FRONTUPRIGHTas shownn drawing..
¯Assemble the LEGCURL/EXTENSIONARMto the FRONTUPRIGHTas shoumon drawing, using one (I) I/2
X3-I14 IN. BOLT,two (2) I/2 TN.3k’ASHERS,and one (1) I}2 IN. LOWI-I~IGI-IT LOCKNUT.(TIGHTEN
CONNECTIONENOUGHTO REMOVETHE PLAY, YET ALLOWINGTHE LEG CURL/EXTENSiON
ARMTO ROTATEFREELY)
¯* Attach one (1) 1-1/4 IN. SO..RUBBERBUMPERto the FRON’rUPRIGHTwhcr~ the LEGCURL/EXTENSION
ARMmakes contact. (SEE DRAWING).
Pre-.assemblethePECSEAT,usingthefollowingstep’s:
¯:SECURELY~assembleoneof.theBACK/SEAT.PADStothePEG.SEATasshownondrawing,usingtwo(2)318
3 IN.BOLTS,two(2)3/8I"N.LOCKWASHERS,andtwo(2)3/8IN.WASHERS.
Assembletwo(2)ROLLERPADStothePEGSEATas shownondrawing,usingone(I)ROLLERPADSHAFT,
andtwo(2)9/I6 MUSHROOMCAPS.
__I_3.:........A.~.n.~c/~ht(8)PAP,.AGLIDESTR.IPStotheFRONTUPRIGHTasshownin(DETAILF),andusilngthedirections
followed ~n step I2. "
’,...... Pull back the SPRINGPINon the FRONTUPRIGHTand insert the PEGSEATdownto desired height. Release the
SPRINGPINandallow it. to engageinto the adjustment.holes. Use the THUMBSCREW~o tighten the PEGSEATin
place.

THIS CONCLUDES TIIE ASSEMBLY OF (ZEFEL
425101 HOMEGYMASSEMBLYPARTS LIST
COUNTALL PARTSBEFOREBEGINNI!NGASSEMBLY
HARDWARE:
ITEM .NAME/DESCRIPTION QTY
7.
$.
9.
I0.
11.
12.
13.
14.
¯ 318X’3IN..BOLT......................... ~.....................................................
:..........................~.......................................
2
I/2X3-’I/2IN~’BOLT................................................................................................................... ~......................1
1/2X4IN.BOLT................................................................ ~:.................................".......................~....., ..............1
318IN.WASHER......................................... ~...~....................................................................................................2
1/2IN.WASHER..................................................................... ;............................................................................4
3/8IN.LOCKWASHER.................................................................. 2...................................................................2
1/2_ IN. LOCKNUT " " " , "2
CONTROLLEVER ,1
3/4 IN. FLANGEBEARING ’2
I/2IN.FLANGEBEARING................................................................................................ ................................ 4
3/8l’N.JOINTCONNECTORCAP............................................................ :........................................................2
#8INT.TOOTHLOCKWASHER.................................................................................................................... : 2
8-32 X 3/16 IN. SCREW ’2
E-KING...........................................................................................................
5/16X3/8IN.SETSCREW................................................................................................................................ 2
PARAGLIDESTRIP............. ~................................, .............................................................................................
8
4IN.VINYLSLEEVE......................................................................................................................................... 1
ADHESIVECLIP................................ ’...............
~.................................................................................................
1
WELDMENTS/PARTS:
ITEM NAME/DESCRIPTION QTY
I. PRESSARM...................................................................
(6538401)................................................... ."................ I
2. RECEIVINGTUBE........................................................ (6539201).................................................................... 1
3. PRESSADJUSTMENTTUBE.......................................
(6534602)....................................................................
I
"4. I0-I/4IN.AXLE...............................................~......~......(62{]~-601);:.....................".....................................
.’.......
I
5. PAD,IS-ira.X10-1/2........ ~............................ ,:...............
(6457301).....................................................................
1
I. Inse~t the PUSH/PULLCABLEthrough the bottom .oftheRRESSARMup to the CONTROLLEV~-’Ras shownin
.(DETAILA), and hold in pla~e with one (1)E-RING.
2. SECURELYassemble the PUSH/PULLCABLEto the CONTROLLEVERas shownin (DETAILA), using one (1)
IN. JOINTCONNECTORCAP,one (I) #8 INT. TOOTHLOCKWASHER,and one (1) 8-32 X 3/16 IN. SCREW.
Slide one (I) IN. VI NYL SLEEVE over th e CONTROL LEVER. Then SECURELY assemble th e CONTROL LEVER to
the_TA.R.at~.tha/~EfiSARM..~s~ho.wm_ia.(DETAIL_K)Ja~u~omwd,/l/iS_lh[,JD[hEL~OBlq!CZD~’,..CKP.~n~..CD,.~-.I’ST........
TOOTHLOCKWASHER,and one (I) 8-32 X 3/16 IN. SCREW.’
Attach four (4) PAPA.GLIDESTRIPSinside the end of the RECEIVINGTUBE,and four (4) PAPA.GLIDESTRIPS
ou~ide the end of the PRESSADJUSTMENTTUBEas shownin (DETAILB), using the followin@steps:
¯Thoroughlyclean all surfaces wherethe PARAGLIDESTRIPSare to be attached.
07P_2~6

10.
I1.
12.
14.
’ ~* Removethe PAPA.GLIDEST/UPSfromthe paper backing and firmly apply themtO all shownsurfaces.
,Carefully slide the PRESSADJUSTMENTTUBEinto the RECEIVINGTUBE.(MAKESURE"],’HESPRINGPIN
BARRELON THERECEIVINGTUBEIS ONTHE SAMESIDE AS THEHOLESIN THEPF~SS ADJUSTM~IlNT
TUBE)
Insert two (2) 1/2- IN. FLANGEBEARINGSinto the PRESSLEVERas shownon drawing.
Assemble the PRESSADJUSTMENTTUBEto the PRESSLEVERas shown on drawing, using one (1) 1/2 X
BOLT,two (2) 1/2 IN. WASHERS,and one (1) I/2 IN. LOCKNUT.(TIGHTEN THECONNEL-i’IONENOUGH
TO .REMOVETHE PLAY, YET ALLOWINGTHE RECEIVING TUBE TO ROTATEFREELY)
Insert two (2) .3/4 IN. FLANGEBEAP,.INGSinto the PRESSARM~s shownon the drawing.
¯ ’. Holdthe PRESSARMbetweenthe. REARand ~MIDDLEUPRIGHTSas shownin on drawing, and’sIide the I0-I/4 IN.
AXLEthroughthe MIDDLEUPRIGHT,th~PRESS.A~RM,:and.througfi the COLLARon.the REARUPRIGHT.To
SECUREthe AXLEin place, insert two (2) 3116 X3/8 IN. SETSCREWS,into the COLLARSon the UPRIGHTSand
tighten it downonto the AXLE.(SEEDETAILC)
Insert two (2) I~ IN. FLANGEBEARINGSinto the RECEIVINGTUBEas shownon drawing.
Assemblethe RECEIVINGTUBEto the PRESSARMas shownon drawing, ~tsing one (1) I/2 X 3.-I/2 IN. BOLT,two
1/2 IN. WASHER.S,and one (I) 1;2 IN. LOCKNUT. (TIGHTENTHECONNECTIONENOUGItTO REMOVE
PLAY,.YET ALLOWINGTHE PRESS ARMTO ROTATEFREELY)
Assemble the PUSH/PULLCABLEto the SPRINGPIN HOUSINGand to the L-BRACKETon fl~e RECEIVING
TUBEas shownin (DETAILD), using the f’ollowing steps:
¯Threadthe first I/4-2~i IN. NUTto the bottomof the threadedendof’the CABLE.Allow
¯other I/4-28 IN. NUTto hangloose on the exposedCABLE.until the SPRINGPINASSEMBLYis attached.
¯Securely assemble the SPRINGPIN ASSEMBLYto the SPRINGPIN BARREL.(!:! IMPORTANT!!!
TIGHTENTHE NUT OF THE SPRING PIN ASSEMBLYSECURELY)
¯Swingthe PRESSARMup until the SPRINGPIN of’the PUSH/PULLCABLEengages in one of the
adjustmentholes.
¯Threadthe secondI/4-25 IN. NUTonto the threaded end of the CABLE,and cinch the two(2) 114-2~.IN.
aroundthe fiat.
¯ Usethe extra thread on the end of.the CABLE’toadjust out slack, ( !!! DONOTADJUSTOUTTOFAR1!!
ALWAYSALLOWSPRING PIN ASSEMBLYTO FULLY ENGAGE)
¯Attach one (1) ADHESIVECLIPto the RECEIVINGTUBEand snap the CABLEinto it.
"SECURELYtighten all loose frame cormectiot~s madeto this point. (!!! IMPORTANT!!! TOASSUR~PROPER"
.:~FUNCTION OF THE 425, THE LOOSEFRAMECONNECTIONSMUSTBE TIGHTENEDIN THE FOLLOWING
ORDER)Tighten the:
¯ REARUPRIGHTto the BASEand to the TOPBOOM.
¯ PRESSBASEto the REARand MIDDLEUPRIGHTS.
¯ PRESSBASEto the BASE.
.= MIDDLEUPRIGHTtothe BASE’andto the .TOPBOOM.
¯ FRONT.UPRIGHTto the.BASE.
NOTE: DO NOT TIGHTENTHE FRONTUPRIGHTTO THE TOP BOOMAT THIS TIME,
SECURELYassemble the other BACK/SEATPADto the FRONTUPRIGHTas shownon drawing, using two (2) 3/~
.3 IN. BOLTS,two (2) 3/8 IN. LOCKWASHERS,and two (2) 3/g IN. WASHERS.
THIS CONCLUDESTHEASSEMBLYOF (LEVEL 4)
9
07/22/96

425101 HOMEGYMASSEMBLYPARTS LIST (LEVEL S)
COUNT ALL PARTS BEFORE BEGINNING ASSEMBLY
ITEM NA~ME/I)ESCRIPTION QTY"
1. 3/8 x 2 IN. BOLT 2
2. 3/8X2-3/4IN.BOLT............................................................................................... ;...........................................
4
3. 318X3IN.BOLT..............................
4. I’/2X3-I~IN.BOLT..............................................................................................................................................
3
5. 3]8IN.WASHER,................................................................................................................................................
6. 1/22.IN.WASHER.......
-..................................................."-......................................................................................6
7. .3/.8IN.LOCK.WASHER..........................................................................................
’...........................................4
8. ,3/4.IN.THRUST,WASHER..............
~."............................................
:.............................................
:£.i................2
9. 3/8IN.LOCKNUT.................................................................................................................................................
2
I0. I/2IN.LOCKNUT..................................................................................................
:.....
:........................................
3
II. I/2-IN.FLANGEBEARING.............................
~...................."................................................................................
2
12. 3/4IN.FLANGEBEARING............................................................................................................................... 4
13. 2-3/8IN.CABLERETAININGCLIP.................................................................................................................. 2
14; "’" """ "" "" "t;
,~,
:,~,~~~~....................................................................................................................................................
~-~. ..
15. 3/gIN.SPRINGPINASSEMBLY.......................... 2............................................................................................3
16. 1/2IN.SPRINGPINASSEMBLY.............................................. 2.........................................................................1
17. THUMBSCREW............. : ..............................................
2........................................................................................1
18. PARAGLIDESTRIP...............................................................................................................................................
19. 1X1IN.CARRIAGEGUIDE..............................................................................................................................
20. 2IN.PULLEY............. 2...........................................................................................................................................
2I. 3 IN. WHEEL ’2
"~’~ 3/8X’I/4IN.SPACER.........................................................................................................................................
:2
V,~ELDMENTS/P ARTS:
ITEM. NAME/DESCRIPTION QTY
2. ADJUSTABLEPRESSSEAT................:.......................
(6538901)..............................................
3. PECCAM................................................ :...........
:...........
(6~2~702).....................................................................
4. CENTERPULLEYBRACKET...................................... (6~30203).....................................................................
~. BEARINGHOUSING...................................................... (6~9601)...,................................................................. I
6. LEFTPECARM............................................................. (6ff~97__O!)~...................................................................
1
7, RIGHTPECARM.......................................................
L..(6529801).....................................................................
I
8. BACKPAD............................................................. ’.........(6433701)................... , ............................
-.J.~..............1
9. SEATPAD...................................................................... (64~3~01)..................................................................... 1
10." 3-1".2XI IN.PULLEY.......................................... ~.........
(3116201).....................................................................
lI. 4X.12IN.ROLLERPADS . ............................................
(61"~6,01)"......................................................................
I. Pre-assemblethePRESSBACKSUPPORTusingthefollowings~eps:
¯ Attacheight (8)PARAGLIDESTRIPSto thePRESSBACKSUPPORTasshownin
(DETAILA),usingthtfollowingsteps:
¯ Thoroughlyclean all surfaces wherethe PARAGLIDESTRIPSare to be attached.
¯Removethe PA~t.-~-CID-E-STPd’PS
-fff~-the Pap’elr’b~ffd" ~-u"miY apply themto aii-~ii~n si~/aces.
¯ SECURELYassembleone(I)3/gIN.SPRI’NGPINASSEMBLYtotheSPRINGPLNHOUSING,of~h¢
PRESSBACKSUPPORTas shownin (DETAILB). (!!!IMPORTANT!!!TIGHTEN’THENUT OF
"SPRING PIN ASSEMBLY SECURELY)
¯SECURELYassemble~o (2)3 IN.WHEELStothePRESSBACKSUPPORTas shownoni drawing,using
two(2) 3/8 X2-3/4 IN. BOLTS,two (2) 3/8 IN. WASHERS,.and two~) 3/8 X 1/4 IN. SPACERS.(IF 10
07.~2/96