Parker AC30V Series User manual

AC30V series
Pump Control Application (US units)
HA502134U005 Issue 1
Technical Manual
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ENGINEERING YOUR SUCCESS.
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FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS DESCRIBED HEREIN OR RELATED ITEMS
CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.
This document and other information from Parker Hannin Corporation, its subsidiaries and authorized distributors provide product or
system options for further investigation by users having technical expertise.
The user, through its own analysis and testing, is solely responsible for making the nal selection of the system and components
and assuring that all performance, endurance, maintenance, safety and warning requirements of the application are met. The user
must analyze all aspects of the application, follow applicable industry standards, and follow the information concerning the product in
the current product catalogue and in any other materials provided from Parker Hannin Corporation or its subsidiaries or authorized
distributors.
To the extent that Parker Hannin Corporation or its subsidiaries or authorized distributors provide component or system options based
upon data or specications provided by the user, the user is responsible for determining that such data and specications are suitable
and sufcient for all applications and reasonably foreseeable uses of the components or systems.
The above disclaimer is being specically brought to the user’s attention and is in addition to and not in substitution to the Exclusions
and Limitations on Liability which are set out in the terms and conditions of sale.
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Pump Control Application (US units)
HA502134U005 Issue 1

Copyright 2014 Parker Hannifin Manufacturing Limited
All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any form or by any means to persons not employed by a Parker Hannifin
Manufacturing Limited company without written permission from Parker Hannifin Manufacturing Ltd. Although every effort has been taken to ensure the accuracy of this document it
may be necessary, without notice, to make amendments or correct omissions. Parker Hannifin Manufacturing Limited cannot accept responsibility for damage, injury, or expenses
resulting therefrom.
WARRANTY
Refer to Parker Hannifin Manufacturing Limited Terms and Conditions of Sale. These documents are available on request at www.parker.com.
Parker Hannifin Manufacturing Limited reserves the right to change the content and product specification without notice.
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2 Pump Control (US units) Application Manual
AC30V series Variable Speed Drive
Pump Control (US units) Application Manual
Description
The pump application provides either flow control or speed control of a water pump.
In AUTO mode a flow feedback transducer is used to close the loop using a PID trim.
In MANUAL mode the requested pump speed is derived directly from the flow setpoint.
The calculated load is used to detect abnormal behaviour indicating blockage or leakage.
Feedback break input detection (4..20mA only).
Features
•Pump application specific menus and parameters
•Flow parameters and diagnostics in US Gallons / minute
•Pump Displacement in Cubic Inches
•PID flow control
•Automatic pump blockage and leakage detection (abnormal load)
•Power-up start
Requirements
To use the AC30V for pump control with US units as described in this manual, the application RA502134U005 must be loaded into an AC30V
series drive with firmware 1.4.1. or newer.
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Pump Control (US units) Application Manual 3
AC30V series Variable Speed Drive
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4 Pump Control (US units) Application Manual
AC30V series Variable Speed Drive
Inputs
Terminal Function Comment
ANIN 01 (X11/01) FLOW FEEDBACK Flow feedback input (0..10V, 0..20mA, 4..20mA)
ANIN 02 (X11/02) FLOW SETPOINT Flow setpoint input (0..10V)
DIGIN 01 (X13/02) MANUAL RUN Drive start with no PID control (speed control)
DIGIN 02 (X13/03) AUTO RUN Drive start with PID control (flow control)
DIGIN 03 (X13/04) AUTO SELECT Switch between AUTO and MANUAL modes
DIGIN 04 (X12/01) RUN ENABLE Auxiliary start signal
DIGIN 05 (X12/02) NOT COAST STOP Quench drive output
DIGIN 07 (X12/04) Terminal used as DIGOUT 01
DIGIN 06 (X12/03) Terminal used as DIGOUT 02
Outputs
Terminal Function Comment
ANOUT 01 (X11/03) PUMP SPEED DEMAND Pump speed demand as a percentage of maximum pump speed
ANOUT 02 (X11/04) PUMP LOAD Estimated load
RELAY 01
(X14/01 & X14/02) RUNNING When closed the pump is being driven
RELAY 02
(X14/03 & X14/04) NOT TRIPPED When closed the drive is not tripped
DIGOUT 01 (X12/01) Terminal used as DIGIN 04
DIGOUT 02 (X12/02) Terminal used as DIGIN 05
DIGOUT 03 (X12/03) LOAD WARNING Abnormal load (high or low) detection warning (blocked or leaking))
DIGOUT 04 (X12/04) LOAD FAULT Abnormal load (high or low) detection fault (blocked or leaking))
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Pump Control (US units) Application Manual 5
AC30V series Variable Speed Drive
Graphical Keypad (GKP) Application Customisation
The pump application adds parameters and menus to the GKP. It also modifies the behaviour of the Control Screen and set-up wizard.
Control Screen
In Remote (terminal or comms) mode In Local (GKP) mode
1951:Flow Setpoint (GPM)
1952:Flow Feedback (GPM) 1949:Flow Local Setpoint (GPM) 1952:Flow Feedback (GPM)
Setup Wizard::Application menu
1940: Pump Speed Max (RPM)
1941:Pump Speed Min (RPM)
1942:Pump Disp per Rev (in3)
1943:Flow FB Input Max (GPM)
1944:Flow FB Input Min (GPM)
1945:Flow SP Input Max (GPM)
1946:Flow SP Input Min (GPM)
1947:Flow Setpoint Max (GPM)
1948:Flow Setpoint Min (GPM)
1937:Disable Coast Stop
1960:Power Up Start
Quick Setup menu
1947:Flow Setpoint Max (GPM)
1948:Flow Setpoint Min (GPM)
1940:Pump Speed Max (RPM)
1941:Pump Speed Min (RPM)
0486:Acceleration Time (s)
0487:Deceleration Time (s)
1928:PID Proportional Gain
1929:PID Integral TC (s)
1934:PID Output Scaling
1932:PID Output Pos Limit (%)
1933:PID Output Neg Limit (%)
1006:Run Setup?
1141:View Level
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6 Pump Control (US units) Application Manual
AC30V series Variable Speed Drive
Quick Monitor menu
1956:Auto Manual State
1997:Load Monitor State
1957:Feedback Input Break
1951:Flow Setpoint (GPM)
1952:Flow Feedback (GPM)
1954:Pump Demand (%)
1955:Actual Load (%)
1953:Flow Remote Setpoint (GPM)
1950:Flow Comms Setpoint (GPM)
1935:PID Output (%)
1936:PID Error (%)
1998:Expected Load (%)
1999:Load Error (%)
Setup::Application
Application
Pump and Flow
Sequencing
PID
Abnormal Load Detect
App Selection
Monitor::Application
Application
Pump and Flow
Sequencing
PID
Abnormal Load Detect
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Pump Control (US units) Application Manual 7
AC30V series Variable Speed Drive
Pump and Flow
Setup::Application::Pump and Flow
Monitor::Application::Pump and Flow*
Application specific parameters to setup and monitor the pump and flow. All flow parameters are in Litres per minute (L/min).
PNO
Parameter Descriptions
1940Pump Speed Max
This is the maximum speed in RPM that the pump can operate. It is the same as the 0464:100% Speed in RPM parameter.
1941Pump Speed Min
This is the minimum speed in RPM that the pump is allowed to operate. It sets the low limit for the speed demand when running.
1942Pump Disp per Rev
This parameter sets the number of cubic inches (in3) displaced by one revolution of the pump. It is used to convert setpoints and
feedbacks given in US gallons per minute (GPM) to a pump speed in RPM.
1943Flow FB Input Max
This is the full range value in US Gallons / minute (GPM) in for the Flow Feedback analogue input (ANIN01). It corresponds to the
maximum input value of either 10V or 20mA depending on the setting of 0001: Anin 01 Type.
1944Flow FB Input Min
This is the minimum value in US Gallons / minute (GPM) for the Flow Feedback analogue input (ANIN01). It corresponds to the
minimum input value of either 0V, 0mA or 4mA depending on the setting of 0001: Anin 01 Type.
1945Flow SP Input Max
This is the full range value in US Gallons / minute (GPM) for the Flow Setpoint analogue input (ANIN02). It corresponds to the
maximum input value of 10V.
1946Flow SP Input Min
This is the minimum value in US Gallons / minute (GPM) for the Flow Setpoint analogue input (ANIN02). It corresponds to the
minimum input value of 0V.
1947Flow Setpoint Max
This is the maximum Flow Setpoint that can be set using the GKP, terminals or fieldbus.
1948 Flow Setpoint Min
This is the minimum Flow Setpoint that can be set using the GKP, terminals or fieldbus.
1949 Flow Local Setpoint
This is the Local Setpoint in US Gallons / minute (GPM) settable using the GKP. It is limited to be between 1947: Flow Setpoint Max
and 1948: Flow Setpoint Min, converted to a percentage of the flow rate at 0140: Pump Speed Max and then used to set the 0592:
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8 Pump Control (US units) Application Manual
AC30V series Variable Speed Drive
PNO
Parameter Descriptions
Local Reference parameter.
1950 Flow Comms Setpoint*
This is the value of the remote terminal flow setpoint. It is clamped to be between 1947:Flow Setpoint Max and 1948:Flow Setpoint
Min
.
1951 Flow Setpoint*
This diagnostic is the value of the active flow setpoint. This will be the same as one of the following:
1953:Flow Remote Setpoint when in remote (terminal) control mode
1950:Flow Comms Setpoint when in comms control mode
1949: Flow Local Setpoint when in local control mode
1952 Flow Feedback*
This diagnostic is the value of the flow feedback in L/min. It is ANIN1 scaled and offset by 1943: Flow FB Input Max and 1944: Flow FB
Input Min.
1953 Flow Remote Setpoint*
This diagnostic is the value of the remote terminal flow setpoint. It is ANIN2 scaled and offset by 1945: Flow SP Input Max and 1946:
Flow SP Input Min, then clamped to be between 1947: Flow Setpoint Max and 1948:Flow Setpoint Min.
1954 Pump Demand*
This diagnostic is the requested speed of the pump as a percentage of 1940: Pump Speed Max. It is the same as 0500: Ramp Speed
Output.
1955 Actual load*
This diagnostic is the estimated load as a percentage of the maximum load. It is the same as the 0399: Actual Torque parameter
which is the calculated torque based on the IQ current.
Functional Description
The maximum pump speed is set in RPM using the 1940: Pump Speed Max parameter. This corresponds to 100% speed demand. A minimum
speed may be set using the 1940: Pump Speed Min parameter, also in RPM.
The calculation from flow the pump speed is set by the 1942:Pump Disp per Rev parameter.
The analog input used for the flow setpoint is scaled using the 1945: Flow SP Input Max and 1946: Flow SP Input Min parameters. These define
the range and offset in L/min. Similarly, the analog input used for the flow feedback is scaled using the 1947: Flow FB Input Max and 1948: Flow
FB Input Min parameters.
If not in flow control, the setpoint from either the GKP (1949: Flow Local Setpoint) or the communications (1950: Flow Comms Setpoint) may be
used instead of the setpoint from the terminals.
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