Parker AC890PX Series User manual

AC890PX
HA471664U001 Issue 12 Compatible with Software Version 3.12 onwards
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ENGINEERING YOUR SUCCESS.

AC890PX AC Drive
2016 Parker Hannifin Manufacturing Ltd.
All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any form or by any means to persons not employed by a Parker Hannifin
Manufacturing Limited without written permission from Parker Hannifin Manufacturing Ltd . Although every effort has been taken to ensure the accuracy of this document it may be
necessary, without notice, to make amendments or correct omissions. Parker Hannifin Manufacturing Limited cannot accept responsibility for damage, injury, or expenses resulting
therefrom.
WARRANTY
The general terms and conditions of sale of goods and/or services of Parker Hannifin Europe Sarl, Luxembourg, Switzerland Branch, Etoy, apply to this product unless otherwise
agreed. The terms and conditions are available on our website www.parker.com/termsandconditions/switzerland
Parker Hannifin Manufacturing Limited reserves the right to change the content and product specification without notice.
PRODUCT MANUAL
HA471664U001
ISSUE 12

Cont. - 2
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE
DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.
This document and other information from Parker-Hannifin Corporation, its subsidiaries and authorized
distributors provide product or system options for further investigation by users having technical expertise.
The user, through its own analysis and testing, is solely responsible for making the final selection of the system and
components and assuring that all performance, endurance, maintenance, safety and warning requirements of the
application are met. The user must analyze all aspects of the application, follow applicable industry standards, and
follow the information concerning the product in the current product catalogue and in any other materials
provided from Parker Hannifin Corporation or its subsidiaries or authorized distributors.
To the extent that Parker Hannifin Corporation or its subsidiaries or authorized distributors provide component or
system options based upon data or specifications provided by the user, the user is responsible for determining that
such data and specifications are suitable and sufficient for all applications and reasonably foreseeable uses of the
components or systems.
The above disclaimer is being specifically brought to the user’s attention and is in addition to and not in
substitution to the Exclusions and Limitations on Liability which are set out in the terms and conditions of sale.

Cont. - 3
Requirements
IMPORTANT Please read this information BEFORE installing the equipment.
Intended Users
This manual is to be made available to all persons who are required to install, configure or service equipment described
herein, or any other associated operation.
The information given is intended to highlight safety issues, and to enable the user to obtain maximum benefit from the
equipment.
Complete the following table for future reference detailing how the unit is to be installed and used.
INSTALLATION DETAILS
Model Number
(see product label)
Where installed
(for your own information)
Unit used as a:
(refer to Certification)
Component Relevant Apparatus
Unit fitted:
Free-standing drive
Application Area
The equipment described is intended for industrial motor speed control utilising AC induction or AC synchronous machines.
Personnel
Installation, operation and maintenance of the equipment should be carried out by qualified personnel. A qualified person is
someone who is technically competent and familiar with all safety information and established safety practices; with the
installation process, operation and maintenance of this equipment; and with all the hazards involved.

Cont. - 4
Product Warnings
Caution
Risk of electric shock
Caution
Refer to documentation
Earth/Ground
Protective Conductor Terminal
Hazards
DANGER! - Ignoring the following may result in injury
1. This equipment can endanger life by exposure to rotating
machinery and high voltages.
2. The equipment must be permanently earthed due to the high
earth leakage current, and the drive motor must be connected
to an appropriate safety earth.
3. Ensure all incoming supplies are isolated before working on
the equipment. Be aware that there may be more than one
supply connection to the drive.
4. There may still be dangerous voltages present at power
terminals (motor output, supply input phases, DC bus and the
brake, where fitted) when the motor is at standstill or is
stopped.
5. For measurements use only a meter to IEC 61010 (CAT III or higher).
Always begin using the highest range.
CAT I and CAT II meters must not be used on this product.
6. Allow at least 10 minutes for the drive's capacitors to discharge to safe
voltage levels (<50V). Use the specified meter capable of measuring up
to 1000V dc & ac rms to confirm that less than 50V is present between
all power terminals and between power terminals and earth.
7. Unless otherwise stated, this product must NOT be dismantled. In the
event of a fault the drive must be returned. Refer to "Routine
Maintenance and Repair".

Cont. - 5
WARNING! - Ignoring the following may result in injury or damage to equipment
SAFETY
Where there is conflict between EMC and Safety requirements, personnel safety shall always take precedence.
Never perform high voltage resistance checks on the wiring without
first disconnecting the drive from the circuit being tested.
Whilst ensuring ventilation is sufficient, provide guarding and /or
additional safety systems to prevent injury or damage to equipment.
When replacing a drive in an application and before returning to use,
it is essential that all user defined parameters for the product’s
operation are correctly installed.
All control and signal terminals are SELV, i.e. protected by double
insulation. Ensure all external wiring is rated for the highest system
voltage.
Thermal sensors contained within the motor must have at least
basic insulation.
All exposed metalwork in the Inverter is protected by basic
insulation and bonded to a safety earth.
RCDs are not recommended for use with this product but, where
their use is mandatory, only Type B RCDs should be used.
EMC
In a domestic environment this product may cause radio interference
in which case supplementary mitigation measures may be required.
This equipment contains electrostatic discharge (ESD) sensitive
parts. Observe static control precautions when handling, installing
and servicing this product.
This is a product of the restricted sales distribution class according
to IEC 61800-3. It is designated as “professional equipment” as
defined in EN61000-3-2. Permission of the supply authority shall
be obtained before connection to the low voltage supply.

Cont. - 6
CAUTION!
APPLICATION RISK
The specifications, processes and circuitry described herein are for guidance only and may need to be adapted to the user’s specific
application. We can not guarantee the suitability of the equipment described in this Manual for individual applications.
RISK ASSESSMENT
Under fault conditions, power loss or unintended operating conditions, the drive may not operate as intended. In particular:
Stored energy might not discharge to safe levels as quickly as
suggested, and can still be present even though the drive appears
to be switched off
The motor's direction of rotation might not be controlled
The motor speed might not be controlled
The motor might be energised
A drive is a component within a drive system that may influence its operation or effects under a fault condition. Consideration must be given to:
Stored energy
Supply disconnects
Sequencing logic
Unintended operation

Cont. - 7
Contents Page No.
Chapter 1 Getting Started ............................................................... 1-1
About this Manual .................................................................................. 1-2
Equipment Inspection.............................................................................. 1-3
Storage ..................................................................................................1-3
Packaging and Lifting ............................................................................. 1-3
Chapter 2 Product Overview........................................................... 2-1
Product Range ........................................................................................ 2-2
Component Identification........................................................................ 2-4
The Modules........................................................................................... 2-6
The Keypad ............................................................................................ 2-9
Chapter 3 Installing the Drive......................................................... 3-1
Step 1: Mechanical Installation ............................................................... 3-2
Step 2: Electrical Installation ................................................................... 3-8
Step 3: Powering-Up the Unit................................................................3-27
Step 4: Run the Motor ...........................................................................3-38
Chapter 4 890STO User Instructions Safe Torque Off.............. 4-1
SIL3 / PLe ............................................................................................... 4-1
General Information ............................................................................... 4-2
STO Function Description........................................................................ 4-3
Alignment to European Standards ........................................................... 4-4
Safety Specification ................................................................................. 4-7
EMC Specification...................................................................................4-7
User Connections ................................................................................... 4-8
STO Technical Specification .................................................................. 4-11
Inputs Specification ...............................................................................4-11
Output Specification .............................................................................4-12
Truth Table...........................................................................................4-13
STO Input Timing Diagrams .................................................................4-14
STO State Transition Diagram............................................................... 4-19
STO Trip Annunciation..........................................................................4-20
Safety Warnings and Limitations................................................... 4-21
STO Function Checking ........................................................................4-32
ComprehensiveCheck ................................................................................4-33
Troubleshooting....................................................................................4-40
Chapter 5 Associated Equipment .................................................. 5-1
Main Points ............................................................................................5-2
EMC Motor Output Filter.........................................................................5-2
Motor Choke ..........................................................................................5-2
External Braking Resistors .......................................................................5-3
DynamicBrakeResistorOverloadProtection......................................................................5-5
Branch Circuit Protection......................................................................... 5-6
Circuit Breakers ......................................................................................5-6
Circuit Breakers ......................................................................................5-7
Chapter 6 Operating the Drive....................................................... 6-1
Control Philosophy .................................................................................6-2
Start/Stop and Speed Control .................................................................6-3
Starting and Stopping Methods ...............................................................6-8
Application Advice ................................................................................6-18
Chapter 7 The Keypad ...................................................................... 7-1
6901 Keypad ......................................................................................... 7-2
Chapter 8 Keypad Menus ................................................................ 8-1
Keypad Menus........................................................................................ 8-2
Chapter 9 Trips & Fault Finding..................................................... 9-1
Trips....................................................................................................... 9-2
Fault Finding ........................................................................................9-19
Chapter 10 Routine Maintenance & Repair................................ 10-1
Routine Maintenance ............................................................................10-2
Repair ..................................................................................................10-2
Module Replacement ............................................................................10-4
Appendix A Options.......................................................................... A-1
Option Cards .........................................................................................A-2
Accessory Enclosure ................................................................................A-4

Cont. - 8
Appendix B Sequencing Logic........................................................ B-1
Principle State Machine........................................................................... B-2
External Control of the Drive ................................................................... B-7
Appendix C Certification.................................................................. C-1
Introduction ........................................................................................... C-2
Europe .................................................................................................. C-3
United States of America & Canada ......................................................... C-7
Australia & New Zealand ..................................................................... C-11
EMC.................................................................................................... C-12
Certificates .......................................................................................... C-16
Appendix D Programming .............................................................. D-1
Programming with Block Diagrams ........................................................ D-2
Modifying a Block Diagram ................................................................... D-3
Function Block Descriptions.................................................................... D-4
Parameter Specifications .................................................................... D-188
1Parameter Table: PREF Number Order ................................... D-190
Product Related Default Values........................................................... D-258
Appendix E Technical Specifications ............................................ E-1
Understanding the Product Code ............................................................ E-2

Getting Started 1-1
AC890PX AC Drive
Chapter 1 Getting Started
A few things you should do when you first receive the unit.
About this Manual
How the Manual is Organised
Initial Steps
Equipment Inspection
Storage
Packaging and Lifting

1-2 Getting Started
AC890PX AC Drive
About this Manual
This manual is intended for use by the installer, user and programmer of the AC890PX AC Drive. It assumes a reasonable
level of understanding in these three disciplines.
NOTE Please read all Safety information before proceeding with the installation and operation of this unit.
It is important that you pass this manual on to any new user of this unit.
How the Manual is Organised
This Engineering Reference manual is organised into chapters, indicated in the header of each page. The manual is more
detailed than the relevant QuickStart manual, and so is of use to the unfamiliar as well as the high-end user.
Initial Steps
Use the manual to help you plan the following:
Installation
Know your requirements:
certification requirements, CE/UL/CUL conformance
conformance with local installation requirements
supply and cabling requirements
Operation
Know your operator:
how is it to be operated, local and/or remote?
what level of user is going to operate the unit?
decide on the best menu level for the Keypad (where supplied)
Programming (using the 890 DSE Configuration Tool)
Know your application:
create/install the most appropriate Application
enter a password to guard against illicit or accidental changes
customise the keypad to the application

Getting Started 1-3
AC890PX AC Drive
Equipment Inspection
Check for signs of transit damage.
Refer to Chapter 10: “Routine Maintenance and Repair” for information on returning damaged goods.
Check the unit conforms to your requirements.
Refer to Appendix E: “Technical Specifications” to check the Product Code on the rating label.
Storage
If the unit is not being installed immediately, store the unit in a well-ventilated place away from high temperatures, humidity,
dust, or metal particles.
Storage and Shipping Temperatures
Storage Temperature :
-25C to +55C
Shipping Temperature :
-25C to +70C
Packaging and Lifting
Caution
The packaging is combustible. Igniting it may lead to the generation of lethal toxic fumes.
Save the packaging in case of return. Improper packaging can result in transit damage.
The drive can be transported on its back. Use a safe and suitable lifting procedure when moving the unit. The drive
is fitted with four lifting rings. Refer to Chapter 3: "Installation" for the drive weights.
Prepare a clear, flat surface to receive the drive before attempting to move it.

2-1 Product Overview
AC890PX AC Drive
Chapter 2 Product Overview
An introduction to the AC890PX range of products, and a quick look at the Keypads
and available plug-in Options.
Product Range
Component Identification
The Modules
Control Module
CD Module
CP Module
CS Module
The Keypad

Product Overview 2-2
AC890PX AC Drive
Product Range
The AC890PX AC Drive is designed to control 3-phase induction or permanent magnet AC
motors, or to be used as an active front-end.
Designed as a free-standing drive, the AC890PX comprises removable modules housed in a tall
cabinet.
It is available in a range of ratings for constant torque and variable torque applications. This
dual mode feature provides a cost effective solution to general industrial applications, as well
as the control of pumps and fans.
Supplied as a top or bottom wire entry version.
Local control is achieved using the Keypad.
Remote control is via the DSE 890 Configuration Tool. This gives access to parameters,
diagnostic messages, trip settings and full application programming. Other features also
become available, such as the advanced sensorless vector control scheme which gives high
torque, low speed operation; and a unique Quiet Pattern control system that minimises
audible noise from the motor.
The unit can also be controlled remotely using configurable analogue and digital inputs and
outputs, requiring no optional equipment.
Option Cards can be fitted to the drive to give serial communications, closed loop speed
control, and the factory-fitted dynamic braking functions.
IMPORTANT Motors used must be suitable for inverter duty.
NOTE Do not attempt to control motors whose rated current is less than 25% of the drive rated
current. Poor motor control or Autotune problems may result if you do so.

2-3 Product Overview
AC890PX AC Drive
The drive is available in three voltage builds. Each build contains drives with different power ratings. Each drive has two
current ratings which are selected in software as either Heavy Duty or Normal Duty
1
.
The table below shows the minimum/maximum current and power for each voltage build:
400V nominal
600V nominal
700V nominal
380-480Vac
kW ratings @ 400Vac 50Hz
HP ratings @ 460Vac 60Hz
Heavy Duty
(150% overload for 60 seconds)
minimum and maximum
power rating
132 –315kW, 260 –600A
200 –500 HP, 250 –590A
Normal Duty
(110% overload for 60 seconds)
minimum and maximum
power rating
132 –400kW, 340 –720A
250 –600 HP, 320 –710A
500-575Vac
HP ratings @ 575Vac 60Hz
Heavy Duty
(150% overload for 60 seconds)
minimum and maximum
power rating
110 –315 kW, 140 –320A
200 –400 HP, 180 –390A
Normal Duty
(110% overload for 60 seconds)
minimum and maximum
power rating
132 –400kW, 170 –440A
200 –500 HP, 240 - 500A
600-690Vac
kW ratings @ 690Vac 50Hz
Heavy Duty
(150% overload for 60 seconds)
minimum and maximum
power rating
110 –315 kW, 140 –320A
200 –400 HP, 180 –390A
Normal Duty
(110% overload for 60 seconds)
minimum and maximum
power rating
132 –400kW, 170 –440A
200 –500 HP, 240 - 500A
1
In the drive's software Normal Duty is called "Quadratic", and Heavy Duty is called "Constant".

Product Overview 2-4
AC890PX AC Drive
For more details refer to Appendix E : "Technical Specifications".
Component Identification
890PX (top wire entry)

2-5 Product Overview
AC890PX AC Drive
890PX (bottom wire entry)

Product Overview 2-6
AC890PX AC Drive
The Modules
Control Module
The Control Module provides control for the drive and communicates with the CS Module via an RS485 connection. The
module is fitted with a control board that is common to all 890 drives.
Control Board Access
You can access the control board from the front of the Control Module.
It contains a Processor that provides a range of analog and digital inputs/outputs, together with their reference supplies.
The control board is fitted with a mini USB port for connection to a PC: terminal X10. This connection is also made
available on the front of the drive as a full size USB-A terminal. This is for use when the drive is powered by the 3-phase
supply which requires the enclosure door to be shut. Use the Parker DSE 890 (Drive Systems Explorer) Configuration
Tool to graphically program and configure the drive.
The drive can also be configured by powering just the Control Module using an external 24V dc supply with the 3-phase
supply not connected. Refer to Chapter 3: "2.2 Control Connections" - USER 24V DC INPUTS table for more details.
U
WVControl Module
to
CD Modules
to
CS Module
Control Board
Option
AOption BMotor
Thermistor
Control
Relays

2-7 Product Overview
AC890PX AC Drive
Option Cards
The AC890PX can be fitted with a range of Option
Cards. These are plugged into the control board slots
for OPTION A, OPTION B AND OPTION F:
Feedback Board : Resolver type, Encoder type
Fieldbus Comms - all major protocols
Refer to Appendix A : "Options".
CD Module
This single phase output module provides one phase of the complete drive. The module is inter-changeable, allowing it to be
fitted to the drive in any of three CD Module positions. The module requires no user set-up.
A 10-way connector provides control
information from the Control Module.
The module has local over-voltage,
over-current and over-temperature
protection. The fan control is local to
each CD Module, thus each module's
fans may be operating at different
speeds at any given time.
Four diagnostic leds provide trouble-
shooting information for the module.
The 25-way diagnostic connector is for
use by Parker Manufacturing engineers.
Control
Board
OPTION A
OPTION B
OPTION F
UVW
CD Module
Auxiliary
Supply
Diagnostic
Connector
Diagnostic
LEDs
from
Control Module

Product Overview 2-8
AC890PX AC Drive
CP Module
The CP Module is only fitted to 400kW
drives.
The capacitors in the CP Module
provide the required bus capacitance.
CS Module
This 3-phase input rectifier module
contains a half-controlled diode/
thyristor bridge. It supplies DC to the
three CD Modules and requires no user
set-up.
A connector provides control
information from the Control Module.
The module has local over-voltage,
over-current and over-temperature
protection. The fan control is local to
the CS Module.
Four diagnostic leds provide trouble-
shooting information for the module.
The 25-way diagnostic connector is for
use by Parker Hannifin Manufacturing
engineers.
CP Module
Auxiliary
Supply
CS Module
Auxiliary
Supply
Diagnostic
Connector
Diagnostic
LEDs
P3 Port
External
Brake
Option
CP Module
Thermistor
Feedback From
Control
Module
RS485