Parker AC890PX Series User manual

ENGINEERING YOUR SUCCESS.
AC890PX
Frame M with STO SIL3/PLe
HA501299U001 Issue 1
Product Manual
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AC890PX Frame M
With STO SIL3/PLe
Compatible with Software Version 3.8 onwards
HA501299U001 Issue 1
2012 Parker Hannifin Manufacturing Limited
All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any form or by any means to persons not employed by a
Parker Hannifin Manufacturing Limited without written permission from Parker Hannifin Manufacturing Limited . Although every effort has been taken to ensure the
accuracy of this document it may be necessary, without notice, to make amendments or correct omissions. Parker Hannifin Manufacturing Limited cannot accept
responsibility for damage, injury, or expenses resulting therefrom.
WARRANTY
The general terms and conditions of sale of goods and/or services of Parker Hannifin Europe Sárf, Luxembourg, Switzerland Branch, Etoy, apply to this product unless otherwise
agreed. The terms and conditions are available on our website www.parker.com/termsandconditions/switzerland
Parker Hannifin Manufacturing Limited reserves the right to change the content and product specification without notice.
PRODUCT MANUAL

Safety Information
Requirements
IMPORTANT Please read this information BEFORE installing the equipment.
Intended Users
This manual is to be made available to all persons who are required to install, configure or service equipment described
herein, or any other associated operation.
The information given is intended to highlight safety issues, and to enable the user to obtain maximum benefit from the
equipment.
Complete the following table for future reference detailing how the unit is to be installed and used.
INSTALLATION DETAILS
Model Number
(see product label)
Where installed
(for your own information)
Unit used as a:
(refer to Certification)
Component Relevant Apparatus Unit fitted: Free-standing drive
Application Area
The equipment described is intended for industrial motor speed control utilising AC induction or AC synchronous machines.
Personnel
Installation, operation and maintenance of the equipment should be carried out by competent personnel. A competent person
is someone who is technically qualified and familiar with all safety information and established safety practices; with the
installation process, operation and maintenance of this equipment; and with all the hazards involved.

Safety Information
Product Warnings
Hazards
DANGER! - Ignoring the following may result in injury
1. This equipment can endanger life by exposure to rotating
machinery and high voltages.
2. The equipment must be permanently earthed due to the high
earth leakage current, and the drive motor must be connected
to an appropriate safety earth.
3. Ensure all incoming supplies are isolated before working on
the equipment. Be aware that there may be more than one
supply connection to the drive.
4. There may still be dangerous voltages present at power
terminals (motor output, supply input phases, DC bus and the
brake, where fitted) when the motor is at standstill or is
stopped.
5. For measurements use only a meter to IEC 61010 (CAT III or higher).
Always begin using the highest range.
CAT I and CAT II meters must not be used on this product.
6. Allow at least 10 minutes for the drive's capacitors to discharge to safe
voltage levels (<50V). Use the specified meter capable of measuring up
to 1000V dc & ac rms to confirm that less than 50V is present between
all power terminals and between power terminals and earth.
7. Unless otherwise stated, this product must NOT be dismantled. In the
event of a fault the drive must be returned. Refer to "Routine
Maintenance and Repair".
DANGER
Risk of electric shock
WARNING
Hot surfaces
Caution
Refer to documentation
Earth/Ground
Protective Conductor
Terminal

Safety Information
WARNING! - Ignoring the following may result in injury or damage to equipment
SAFETY
Where there is conflict between EMC and Safety requirements, personnel safety shall always take precedence.
•Never perform high voltage resistance checks on the wiring without
first disconnecting the drive from the circuit being tested.
•Whilst ensuring ventilation is sufficient, provide guarding and /or
additional safety systems to prevent injury or damage to equipment.
•When replacing a drive in an application and before returning to use,
it is essential that all user defined parameters for the product’s
operation are correctly installed.
•All control and signal terminals are SELV, i.e. protected by double
insulation. Ensure all external wiring is rated for the highest system
voltage.
•Thermal sensors contained within the motor must have at least
basic insulation.
•All exposed metalwork in the Inverter is protected by basic
insulation and bonded to a safety earth.
•RCDs are not recommended for use with this product but, where
their use is mandatory, only Type B RCDs should be used.
EMC
•In a domestic environment this product may cause radio interference
in which case supplementary mitigation measures may be required.
•This equipment contains electrostatic discharge (ESD) sensitive
parts. Observe static control precautions when handling, installing
and servicing this product.
•This is a product of the restricted sales distribution class according
to IEC 61800-3. It is designated as “professional equipment” as
defined in EN61000-3-2. Permission of the supply authority shall
be obtained before connection to the low voltage supply.

Safety Information
CAUTION!
APPLICATION RISK
•The specifications, processes and circuitry described herein are for guidance only and may need to be adapted to the user’s specific
application. We can not guarantee the suitability of the equipment described in this Manual for individual applications.
RISK ASSESSMENT
Under fault conditions, power loss or unintended operating conditions, the drive may not operate as intended. In particular:
•Stored energy might not discharge to safe levels as quickly as
suggested, and can still be present even though the drive appears
to be switched off
•The motor's direction of rotation might not be controlled
•The motor speed might not be controlled
•The motor might be energised
A drive is a component within a drive system that may influence its operation or effects under a fault condition. Consideration must be given to:
•Stored energy •Supply disconnects •Sequencing logic •Unintended operation

Contents Page No.
Contents Page No.
Chapter 1 Getting Started ............................................ 1-1
About this Manual .................................................................................. 1-2
How the Manual is Organised 1-2
Initial Steps 1-3
Equipment Inspection.............................................................................. 1-4
Packaging and Lifting Details.................................................................. 1-4
Chapter 2 Product Overview......................................... 2-1
Product Range ........................................................................................ 2-2
The Modules........................................................................................... 2-5
CM Module 2-5
CD Module 2-7
CP Module 2-8
CS Module 2-8
The Keypad ............................................................................................ 2-9
Chapter 3 Installing the Drive ...................................... 3-1
Step 1: Mechanical Installation ............................................................... 3-2
Mounting the Drive 3-9
Fitting the Vent Hood 3-12
Step 2: Electrical Installation .................................................................3-14
2.1: Power Connections 3-15
2.2: Control Connections 3-17
Step 3: Powering-Up the Unit................................................................3-27
3.1: Pre-Operation Checks 3-27
3.2: Apply the 3-Phase Supply 3-28
3.3: Configure the AC890PX AC Drive 3-28
Step 4: Run the Motor ...........................................................................3-38
4.1: The Autotune Feature 3-38
4.2: Initial Start-Up Routines 3-43
Chapter 4 Operating the Drive..................................... 4-1
Control Philosophy ................................................................................. 4-2
Start/Stop and Speed Control ................................................................. 4-3
The Start/Stop Mode Explained 4-5
Starting and Stopping Methods ............................................................... 4-8
Normal Stopping Methods 4-8
Advanced Stopping Methods 4-11
Starting Methods 4-15
Application Advice ................................................................................4-18
Brake Motors 4-18
Using Output Contactors 4-18
Using Motor Chokes (output) 4-19
Using Multiple Motors on a Single Drive 4-20
High Starting Torque 4-21
890CD/SD 4-Q Regen AFE Applications 4-22
Chapter 5 Associated Equipment.................................. 5-1
Main Points ............................................................................................ 5-2
AC Line Choke ....................................................................................... 5-2
Auxiliary Transformer.............................................................................. 5-5
EMC Motor Output Filter......................................................................... 5-9
Motor Choke .......................................................................................... 5-9
External Braking Resistors .....................................................................5-10
Calculation 5-10
Dynamic Brake Resistor Overload Protection .........................................5-12
Branch Circuit Protection.......................................................................5-12
Circuit Breakers ....................................................................................5-13
890SD Semiconductor Protection Fuses .................................................5-14
Circuit Breakers ....................................................................................5-14
Filters ...................................................................................................5-15
Chapter 6 Safe Torque Off SIL3/PLe ............................. 6-1
General Information ...............................................................................6-2
STO Functional Description..................................................................... 6-3
Alignment to European Standards ...........................................................6-4
EN ISO13849-1:2008 6-4
EN61800-5-2:2007 and EN61508 6-6
Safety Specification ................................................................................. 6-7
EMC Specification................................................................................... 6-7
User Connections ................................................................................... 6-8
STO Technical Specification ..................................................................6-11
Inputs Specification ............................................................................... 6-11
Output Specification .............................................................................6-12
Truth Table...........................................................................................6-13

Contents Page No.
Contents Page No.
STO Input Timing Diagrams .................................................................6-14
Ideal Operation 6-14
Normal Operation 6-15
Fault Operation 6-16
Pulsed Inputs 6-18
STO State Transition Diagram............................................................... 6-19
STO Trip Annunciation.......................................................................... 6-20
Safety Warnings and Limitations ........................................................... 6-21
Applications that do not require STO function 6-25
Minimum STO Implementation 6-26
STO Implementation with Safety Control Unit 6-27
SS1 Implementation using Safety Control Unit 6-29
STO Function Checking ........................................................................ 6-32
Comprehensive Check 6-33
Regular Check 6-39
Troubleshooting ...................................................................................6-40
Chapter 7 The Keypad .................................................. 7-1
6901 Keypad ......................................................................................... 7-2
Control Key Definitions 7-3
LED Indications 7-6
The Menu System 7-8
Special Menu Features 7-14
Power-up Key Combinations 7-19
Remote Mounting the Keypad 7-23
Chapter 8 Keypad Menus ............................................. 8-1
Keypad Menus........................................................................................ 8-2
Keypad Menus........................................................................................ 8-2
The OPERATOR Menu 8-2
The DIAGNOSTIC Menu 8-3
The QUICK SETUP Menu 8-12
The SETUP Menu 8-20
The SYSTEM Menu 8-20
Chapter 9 Trips & Fault Finding ................................... 9-1
Trips....................................................................................................... 9-2
What Happens when a Trip Occurs 9-2
Resetting a Trip Condition 9-3
Trips Table 9-4
Checksum Fail 9-13
Alert Messages 9-14
Fault Finding ........................................................................................9-19
Module LEDs 9-20
Chapter 10 Routine Maintenance & Repair.................. 10-1
Routine Maintenance ............................................................................10-2
Repair ..................................................................................................10-2
Module Replacement ............................................................................10-4
Appendix A Options...................................................... A-1
Option Cards .........................................................................................A-2
Removing the Control Board A-3
Accessory Enclosure................................................................................A-4
Appendix B Sequencing Logic....................................... B-1
Principle State Machine........................................................................... B-2
Main Sequencing States B-2
SEQUENCING LOGIC Function Block - State Outputs B-3
Transition of States B-4
State Diagram B-6
External Control of the Drive ................................................................... B-7
Communications Command B-7
Communications Status B-10
Appendix C Certification ............................................... C-1
Introduction ........................................................................................... C-2
Europe .................................................................................................. C-3
What are the European Directives? C-3
CE Marking for the Low Voltage Directive (LVD) 2006/95/EC C-4
CE Marking for the EMC Directive 2004/108/EC C-5
Australia & New Zealand ....................................................................... C-7
EMC Standards C-7
EMC...................................................................................................... C-8
Emissions Limits C-8
EMC General Installation Considerations C-10
Certificates .......................................................................................... C-12

Contents Page No.
Contents Page No.
Appendix D Programming............................................ D-1
Programming with Block Diagrams ........................................................ D-2
Modifying a Block Diagram ................................................................... D-3
Programming Rules D-3
Saving Your Modifications D-3
DSE Configuration Compatibility D-3
Function Block Descriptions.................................................................... D-4
Understanding the Function Block Description D-4
Function Blocks Alphabetically D-5
Parameter Specifications .................................................................... D-178
Parameter Table: PREF Number Order............................................... D-180
Product Related Default Values........................................................... D-244
* Frequency Dependent Defaults D-244
Appendix E Technical Specifications............................. E-1
Understanding the Product Code ............................................................ E-2

Getting Started 1-1
AC890PX Frame M
10
11
A
B
C
D
7
8
9
1
3
4
5
6
E
Chapter 1
Getting Started
A few things you should do when you first receive the unit.
♦How the manual is organised
♦
Initial steps
♦Inspect the unit for transit damage
♦
Packaging and lifting

1-2 Getting Started
AC890PX Frame M
About this Manual
IMPORTANT Motors used must be suitable for Inverter duty.
Note Do not attempt to control motors whose rated current is less than 25% of the drive rated current. Poor motor control or
Autotune problems may occur if you do.
This manual is intended for use by the installer, user and programmer of the 890 drive. It assumes a reasonable level of
understanding in these three disciplines.
Note Please read all Safety information before proceeding with the installation and operation of this unit.
It is important that you pass this manual on to any new user of this unit.
Parker Hannifin Manufacturing Limited is referred to as “Parker” throughout the manual.
How the Manual is Organised
This Engineering Reference manual is organised into chapters, indicated by the numbering on the edge of each page. If the
manual is to be printed it is designed so that it should be printed double-sided using the short-edge for binding.
Information for all 890 units is included (890PXC Common Bus Drive, 890PXS Standalone Drive).

Getting Started 1-3
AC890PX Frame M
10
11
A
B
C
D
7
8
9
1
3
4
5
6
E
Initial Steps
Use the manual to help you plan the following:
Assembly
Detailed assembly and mounting instructions are contained within booklet HM501225U001, which are not covered in this
manual, also a copy is contained on the DVD RI501480U001.
Installation
Know your requirements:
•certification requirements
•conformance with local installation requirements
•supply and cabling requirements
Operation
Know your operator:
•how is it to be operated, local and/or remote?
•what level of user is going to operate the unit?
•decide on the best menu level for the Keypad (where supplied)
Programming (using the 890 DSE Configuration Tool)
Know your application:
•create/install the most appropriate Application
•enter a password to guard against illicit or accidental changes
•customise the keypad to the application

1-4 Getting Started
AC890PX Frame M
Equipment Inspection
♦Check for signs of transit damage
♦Check the product code on the rating label conforms to your requirement.
If the unit is not being installed immediately, store the unit in a well-ventilated place away from high temperatures, humidity,
dust, or metal particles.
Storage and Shipping Temperatures
Storage Temperature : -25°C to +55°C Shipping Temperature : -25°C to +70°C
Refer to Appendix E: “Technical Specifications” to check the rating label/product code.
Refer to Chapter 10: “Routine Maintenance and Repair” for information on returning damaged goods.
Packaging and Lifting Details
Caution
The packaging is combustible. Igniting it may lead to the generation of lethal toxic fumes.
♦Save the packaging in case of return. Improper packaging can result in transit damage.
♦Use a safe and suitable lifting procedure when moving the unit. Never lift the unit by its terminal connections.
♦Prepare a clear, flat surface to receive the drive before attempting to move it. Do not damage any terminal
connections when putting the unit down.

Product Overview 2-1
AC890PX Frame M
Chapter 2
Product Overview
An introduction to the AC890PX Frame M, and a quick look at the Keypads and available plug-in
Options.
Product Range
The Modules
CM Module
CD Module
CP Module
CS Module
The Keypad

2-2 Product Overview
AC890PX Frame M
Product Range
The AC890PX Frame M Drive is designed to control 3-phase induction or permanent magnet AC motors, or to be used as an
active front-end (AFE).
Designed as a Modular kit for easy assembly and maintanence the AC890PX Frame M gives the system integrator full
flexability to add all ancillary components in order to tailor the product to meet customers needs.
It is available in a range of ratings for constant torque and variable torque applications (see over for details). This dual mode
feature provides a cost effective solution to general industrial applications, as well as the control of pumps and fans.
•Local control is achieved using the Keypad.
•Remote control is via the DSE 890 Configuration Tool. This gives access to parameters, diagnostic messages, trip settings
and full application programming. Other features also become available, such as the advanced sensorless vector control
scheme which gives high torque, low speed operation; and a unique Quiet Pattern control system that minimises audible
noise from the motor.
•The unit can also be controlled remotely using configurable analogue and digital inputs and outputs, requiring no optional
equipment.
•Option Cards can be fitted to the drive to give serial communications, closed loop speed control, and the factory-fitted
dynamic braking functions.
IMPORTANT Motors used must be suitable for inverter duty.
NOTE Do not attempt to control motors whose rated current is less than 25% of the drive rated current. Poor motor control
or Autotune problems may result if you do so.

Product Overview 2-3
AC890PX Frame M
The drive is available in three voltage builds. Each build contains drives with different power ratings. Each drive has two
current ratings which are selected in software as either Heavy Duty or Normal Duty1.
The table below shows the minimum/maximum current and power for each voltage build:
400V nominal
600V nominal
700V nominal
380-480Vac
kW ratings @ 400Vac 50Hz
HP ratings @ 460Vac 60Hz
Heavy Duty
(150% overload for 60 seconds)
minimum and maximum
power rating
110 – 315kW, 215 – 580A
150 – 500 HP, 200 – 580A
Normal Duty
(110% overload for 60 seconds)
minimum and maximum
power rating
132 – 400kW, 260 – 700A
200 – 600 HP, 250 – 700A
500-575Vac
kW ratings @ 400Vac 50Hz
HP ratings @ 460Vac 60Hz
Heavy Duty
(150% overload for 60 seconds)
minimum and maximum
power rating
110 – 315 kW, 160 – 410A
200 – 400 HP, 160 – 410A
Normal Duty
(110% overload for 60 seconds)
minimum and maximum
power rating
132 – 400kW, 210 – 480A
200 – 500 HP, 2100 - 480A
600-690Vac
kW ratings @ 400Vac 50Hz
HP ratings @ 460Vac 60Hz
Heavy Duty
(150% overload for 60 seconds)
minimum and maximum
power rating
110 – 315 kW, 130 – 340A
200 – 400 HP, 130 – 340A
Normal Duty
(110% overload for 60 seconds)
minimum and maximum
power rating
132 – 400kW, 160 – 430A
200 – 500 HP, 160 - 430A
For more details refer to Appendix E : "Technical Specifications".
1In the drive's software Normal Duty is called "Quadratic", and Heavy Duty is called "Constant".

2-4 Product Overview
AC890PX Frame M
POWER OUTPUT
CONNECTION M3/W
POWER OUTPUT
CONNECTION M2/V
POWER OUTPUT
CONNECTION M1/U
CM MODULE
CP MODULE
(OPTIONAL)
CD MODULE
CD MODULE
CD MODULE
CS MODULE
(OPTIONAL)
DC+
DC-
L1
GND
L2
DBR
L3

Product Overview 2-5
AC890PX Frame M
The Modules
CM Module
The Control Module provides control for the drive and communicates with the CS Module via a RS485 connection. The
module is fitted with a control board that is common to all 890 drives.
Control Board Access
You can access the control board from the front of the Control Module.
•It contains a Processor that provides a range of analog and digital inputs/outputs, together with their reference supplies.
•The control board is fitted with a mini USB port for connection to a PC: terminal X10. Use the Parker DSE 890 (Drive
Systems Explorer) Configuration Tool to graphically program and configure the drive.
•The drive can also be configured by powering just the Control Module using an external 24V dc supply with the 3-phase
supply not connected. Refer to Chapter 3: "Control Connections" - USER 24V DC INPUTS table for more details.
U
W
V
Control Module
to
CD Modules
to
CS Module
Control Board
Option
A
Option
B
Motor
Thermistor
Control
Relays
Option F
STO Feedback

2-6 Product Overview
AC890PX Frame M
Option Cards
The AC890 can be fitted with a range of Option
Cards. These are plugged into the control board slots
for OPTION A, OPTION B AND OPTION F:
•Feedback Board : Resolver type, Encoder type
•Fieldbus Comms - all major protocols
Refer to Appendix A : "Options".
Control
Board
OPTION A
OPTION B
OPTION F