Parker AC890PX Series User manual

User Mounting and Assembly Instructions
HM501225U001 Issue 3

Page 2 - 30
Parts List:
Chassis Assembly
LA501088UXXX
CS Module Control Cable
CM471462U002
STO PCB
AH471776U001
CP to CS Control Cable
CM471686U003
AC890PX Control Module
890CM
Blanking plates
LA501357U001
BA501301U002
BA501301U003
AC890 CS Module
LA471171UXXX
(optional)
Bracket x 2
BA501090
AC890 CD Module
LA471160UXXX x 3
Housing Bracket
BA501111
BA501112
AC890 CP module
LA471175UXXX
(optional)
Air duct
BA501114
BA501113
STO Feedback Cable
CM472271U002
Roof Vent
LA501358
STO Supply Cable
CM501215U001
Mounting Bracket
BA501092 x 2
STO connection Cable
LA501221
Mounting Bracket
BA501093
Module Control Cables
CM471297U002
CM471297U003
CM471297U004
Upper & Lower
Setting Plates
BA501120
Earth Wire Assembly
CM467679U001
TS8 Adaptor
BA501091 x 2
Module Power Cables
CM501601U100
CM501601U500
Also Included:
Grommets, screws, p clips, gasket strip, etc.
CM501600U200
CM501600U300
CM501600U400
Right & Left Side Panels
LA501220U001
LA501220U002
See page 23
(drawing no.
LA501088U000)

Page 3 - 30
Before starting assembly you must read the Safety Instructions at the
beginning of Product Manual HA501299U001 available from
www.parker.com/ssd.
1. Assemble cubicle ready for mounting AC890PX Frame M.
Notes:
The minimum required backpanel width is 600mm.
This product is intended to be mounted in an appropriate electrical enclosure in a vertical
position where it is not subject to excessive heat or vibration.
These instructions use a Rittal TS8 cubical. If the product is not to be mounted in a Rittal
cubical then refer to HG501237U001.
These instruction need to be used in conjunction with assembly drawing LA501088U000.
Co-ordinates for a Rittal TS8 or PS8 series 600mm back panel HG501140.
Punch or drill the required mounting holes into the cubicle backplate this drawing assumes
the use of M8 inserts.
The back panel must be mounted in the rear most position.

Page 4 - 30
2. Fit STO PCB Assembly AH471776U001 to retaining posts on the chassis.
This equipment contains electrostatic discharge (ESD) sensitive parts. Observe
static control precautions when handling, installing and servicing this product.
3. Mount the chassis into the cubicle.
Partially insert a M8 bolt (no washer) in the centre top
mounting hole.
Hang the chassis assembly from the single bolt by passing the bolt head through the large
central hole on the rear panel of the chassis. Chassis is 38kg thus lifting procedures must
be adhered to.
Fix to back panel in all 4 positions with M8
bolts and remove original hanging bolt.

Page 5 - 30
4. Install the module mounting rails. Use the top dowels to align and fit left (LA501220U001)
and right (LA501220U002) rail assembles, fix using M5 SEMs FY047651 (item 642), quantity
8 (torque setting 2.7Nm).
5. Fit lower left mounting bracket BA501092 (item 252) with M6 SEMs FY385692 (item 643),
quantity 4 (torque setting 4.5Nm).
Fixings
BA501092
Fixings

Page 6 - 30
6. Loosely fit TS8 adaptor bracket BA501090 (item 250) to lower left mounting bracket
BA501092 (item 252) with M6 SEMs FY385692 (item 643), quantity 2. Loosely fit to cubicle
frame using TORX self tap screws FY501218 (item 645), quantity 2 (use upper hole positions)
(torque setting 4.5Nm).
7. Fit lower right mounting bracket BA501093 (item 253) with M6 SEMs FY385692 (item 643),
quantity 4 (torque setting 4.5Nm).
BA501090
BA501093
Fixings

Page 7 - 30
8. Loosely fit TS8 adaptor bracket BA501091 (item 251) to lower right mounting bracket
BA501093 (item 253) with M6 SEMs FY385692 (torque setting 4.5Nm) (item 643), quantity 3.
Loosely fit to cubicle frame using TORX self tap screws FY501218 (torque setting 2.7Nm)
(item 645), quantity 2 (use upper hole positions).
9. Fit lower setting plate BA501120 (item258) with self tap screws FY501150 (item 640),
quantity 6.
Tighten screws on TS8 adaptor bracket BA501091 (item 251) and TS8 adaptor bracket
BA501090 (item 250), on right and left sides, quantity 5. Tighten TORX self tap screws
FY501218 (item 645) slots towards the back, on both left and right sides, quantity 6.
Slots
Fixings

Page 8 - 30
10. Fit upper left mounting bracket BA501092 (item 252) with M6 SEMs FY385692 (torque
setting 4.5Nm) (item 643), quantity 4. Fix earth wire assembly CM467679U001 (item 285)
with front top screw, as shown.
Fit control housing bracket BA501111 (item 259) to left mounting bracket BA501092 (item
252) with M4 SEMs FY385968 (item 644), quantity 2.
Add grommet DF044535 (item 431) to mounting bracket BA501092 (item 252), this grommet
only has wires passing through it when it is configured as a parallel stack.
11. Loosely fit TS8 adaptor bracket BA501090 (item 250) to upper left mounting bracket
BA501092 (item 252) with M6 SEMs FY385692 (item 643), quantity 2. Loosely fit to cubicle
frame using TORX self tap screws FY501218 (item 645), quantity 2 (use lower hole
positions).
CM4674679U001
BA501090

Page 9 - 30
12. Fit upper right mounting bracket BA501093 (item 253) with M6 SEMs FY385692 (item
643), quantity 4. Fit control housing bracket BA501112 (item 260) to upper right mounting
bracket BA501093 (item 253) with M4 SEMs FY385968 (torque setting 1.3Nm) (item 643),
quantity 2.
13. Loosely fit TS8 adaptor bracket BA501091 (item 251) to upper right mounting bracket
BA501093 (item 253) with M6 SEMs FY385692 (item 643), quantity 3. Loosely fit to cubicle
frame using TORX self tap screws FY501218 (item 645), quantity 2 (use lower hole
positions).
BA501092
BA501091

Page 10 - 30
14. Fit upper setting plate BA501120 (item 258) with self tap screws FY501150 (item 640),
quantity 6 (slots to the rear).
Tighten screws on TS8 adaptor bracket BA501091 (item 251) and TS8 adaptor bracket
BA501090 (item 250), quantity 5. Tighten TORX self tap screws FY501218 (torque setting
2.7Nm) (item 645) on both sides, quantity 4.
BA501120

Page 11 - 30
15. Populate rack with power and control modules. (*** denotes a power variant which must be
verified from the ratings table). Modules are pulled into place via the insertion/extraction
screws on the side of each module. This is a multi turn screw where both screws should be
turned simultaneously or alternatively no more than 2 turns on each side before returned to
the opposite screw. Use 5mm Allen T bars, screws will increase their resistance significantly
when the module is fully seated (do not use more than 10Nm of torque).
Refer to Configuration Table on page 23
for module Details.
Slide the CS module LA471171U*** (item
284) into the bottom slot.
Slide 3 CD modules LA471160U*** (item
283) into the next 3 slots.
When fitted, slide a CP module
LA471175U*** (item 282) into the top slot.

Page 12 - 30
16. Add STO cable assembly CM501601U100 (item 291) to the top CP module (if fitted).
Add STO cable assembly CM501600U200 (item 293) to the top CD module.
Add STO cable assembly CM501600U300 (item 294) to the middle CD module.
Add STO cable assembly CM501600U400 (item 295) to the bottom CD module.
Add STO cable assembly CM501600U500 (item291) (item to the bottom CS module).
Cables to be retained in P clips.
CS and CP
Connections
CD
Connections
P Clips
STO Cable assembly with retainers
CP Module
STO Cable
CD/CS Modules
DS045309
DS045309

Page 13 - 30
17. Add STO power cable assembly CM501215U001 (item 297), STO+ on the lower ring
connection, STO- on the upper with M5 x 10 PAN POZ1 FY385690 (torque setting 2.7Nm)
quantity 2, STO_AC in the side terminals (tighten terminal screws via access slot shown).
Feed cable assembly through grommet and secure in P clips.
18. Add STO control wire assembly CM501217U001 and STO terminal block GE501211U001
(which are both part of Assembly LA501221 Item 254).
19. Add STO feedback cable assembly CM472271U002 (item 296) to STO assembly
AH471776U001. (Item shown on bench for clarity).
CM472271U002
STO+
STO-
STO_AC
Brown

Page 14 - 30
20. Fit 890CM into position by angling it in from the top and secure via retaining screws,
quantity 4. Plug in STO supply cable assembly CM501215U001 (item 297) and STO
feedback cable assembly CM472271U002 (item 296).
21. Remove all power module control cable covers.
CP
CD
CS
CM

Page 15 - 30
22. Plug in control cables:-
a. Plug in CM471686U003
(item 290) into CP module.
b. Plug in CM471297U002
(item 286) (670mm long)
into top CD module
c. Plug in CM471297U003
(item 287) (900mm long)
into middle CD module
d. Plug in CM471297U004
(item 288) (1200mm long)
into bottom CD module
e. Plug in CM471462U002
(1200mm long) into bottom
CS module
f. Plug in CM471686U003
(item 290) into CS module
23. Each module control cover needs to be populated with 3 grommets DF471202 including the
one on the cable.
grommets
CM471462U002

Page 16 - 30
24. Use P clip to retain cables from the power modules to the control module.
Plug in the cable from the CS module into
the control module connector marked CS.
Plug in the cable from the top CD module
into the control module connector marked
W.
Plug in the cable from the middle CD
module into the control module connector
marked V.
Plug in the cable from the bottom CD
module into the control module connector
marked U.
Plug in the small earth wire into the control module faston. Secure cables together with small
tyrap.
25. Fit small blanking plate LA501357U001 (item 298) with bolts FB376R25 fitted with M8
washers FC12301R (torque setting 4.5Nm) (item 652).
If CP module is not fitted, fit medium size blanking plate BA501301U002 with bolts FB376R25
quantity 2 (item 651) fitted with M8 washer per bolt FC12301R (torque setting 4.5Nm) (item
652).
BA501301U002
LA501357U001

Page 17 - 30
26. If CS module is not fitted, fit large size blanking plate
(BA501301U003) with 2 bolts FB376R25 (torque setting
4.5Nm) (item 651) fitted with M8 washer per bolt
FC12301R (item 652).
27. Assemble upper air duct BA501114 (item 257) and fix
with 3 self tap screws FY501150 (loosely fit) (Item 640).
28. Fit gasket strip to roof vent LA501358, see details below, and to air duct BA501113.
Fit gasket to underside of air duct BA501113. See drawing on page 23. Making sure
to fit closely at the corners.
BA501113
PEEL
PEEL BACKING STRIP OFF 2 OFF 510mm LONG
GASKET (PARKER PART NUMBER BO501494 AND
PLACE ON SIDE FLANGES.

Page 18 - 30
29. Cubicle roof must be cut to the following instructions (these instructions apply to a Rittal
TS8 600*600mm enclosure only).
See drawing HG501087, page 29. Fit cubicle roof with details as shown.
From top of cubicle fit gasket plate BO501494 (item 261) under outlet air duct BA501113
(item 256) with 6 self tap screws FY501150 (item 640), quantity 10.
Then tighten the 3 self tap screws as mentioned in 26 above.

Page 19 - 30
30. It is critical that the door filters are fitted in the correct positions as shown below.
Opstation cutout
(optional)
CS Fan Filters
(optional)
Extra Filters if
additional heat
generating
components fitted

Page 20 - 30
31. Fit 200mm filters SY-000528 or equivalent Rittal
SK3239.200 (parts not provided in kit).
32. If required fit Opstation (6901-00-G and
6052-00-G)