Parker 08R Series Quick guide

Installation
1. The regulator should be installed with reasonable accessibility
for service whenever possible - repair service kits are available.
Keep pipe and tubing lengths to a minimum with inside clean
and free of dirt and chips. Pipe joint compound should be
used sparingly and applied only to the male pipe - never into
the female port. Do not use PTFE (tape to seal pipe joints -
pieces have a tendency to break off and lodge inside unit,
possibly causing malfunction.
2. Install regulator so that air flow is in the direction of arrow.
Installation must be upstream of and close to the devices it is
to service (valve, cylinder, tool, etc.). Mounting may be in any
position.
3. Gauge ports are located on both sides of the regulator body
for your convenience. It is necessary to install a gauge or
pipe plugs into each port during installation.
4. For protection against rust, pipe scale, and other foreign
matter, install a filter on the upstream (high pressure) side as
close to the regulator as possible.
Operation
1. BEFORE TURNING ON AIR SUPPLY, TURN ADJUSTING
HANDLE COUNTERCLOCKWISE UNTIL COMPRESSION
IS RELEASED FROM PRESSURE CONTROL SPRING.Then
turn on air supply and adjust regulator to desired secondary
pressure by turning adjusting handle clockwise. This permits
pressure to build up slowly, preventing any unexpected
operation of the valve, cylinders, tools, etc., attached to the
line. Adjustment to desired secondary pressure can be made
only with primary pressure applied to the regulator.
2. To decrease regulator pressure setting, always reset from a
pressure lower than the final setting desired. For example,
lowering the secondary pressure from 550 to 410 kPa
(80 to 60 PSIG) is best accomplished by dropping the
secondary pressure to 350 kPa (50 PSIG), then adjusting
upward to 410 kPa (60 PSIG).
Use the hex nut, located on the adjusting screw, to lock the
pressure setting.
Introduction
Follow these instructions when installing, operating, or servicing
the product.
Application Limits
These products are intended for use in general purpose
compressed air systems only.
Maximum Operating Pressure:
kPa PSIG bar
Inlet Pressure 1720 250 17.2
Ambient Temperature Range: 0°C to 80°C (32°F to 175°F)
Symbols
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Relieving Regulator
Adjustable
Non-Relieving Regulator
Adjustable
Installation & Service Instructions
1R121
08R Series Regulators
ISSUED: November, 2003
Supersedes: April, 2003
Doc.# 1R121, ECN# 030539, Rev. 3
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WARNING
Product rupture can cause serious injury.
Do not connect regulator to bottled gas.
Do not exceed maximum primary pressure rating.
WARNING
To avoid unpredictable system behavior that can cause personal injury
and property damage:
• Disconnect electrical supply (when necessary) before installation,
servicing, or conversion.
• Disconnect air supply and depressurize all air lines connected to
this product before installation, servicing, or conversion.
• Operate within the manufacturer’s specified pressure, temperature,
and other conditions listed in these instructions.
• Medium must be moisture-free if ambient temperature is below
freezing.
• Service according to procedures listed in these instructions.
• Installation, service, and conversion of these products must be
performed by knowledgeable personnel who understand how
pneumatic products are to be applied.
• After installation, servicing, or conversion, air and electrical
supplies (when necessary) should be connected and the product
tested for proper function and leakage. If audible leakage is present,
or the product does not operate properly, do not put into use.
• Warnings and specifications on the product should not be covered
by paint, etc. If masking is not possible, contact your local
representative for replacement labels.
WARNING
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE
PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED
ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY
DAMAGE.
This document and other information from The Company, its subsidiaries
and authorized distributors provide product and/or system options for
further investigation by users having technical expertise. It is important
that you analyze all aspects of your application, including consequences
of any failure and review the information concerning the product or
systems in the current product catalog. Due to the variety of operating
conditions and applications for these products or systems, the user,
through its own analysis and testing, is solely responsible for making
the final selection of the products and systems and assuring that all
performance, safety and warning requirements of the application are
met.
The products described herein, including without limitation, product
features, specifications, designs, availability and pricing, are subject to
change by The Company and its subsidiaries at any time without notice.
EXTRA COPIES OF THESE INSTRUCTIONS ARE AVAILABLE FOR
INCLUSION IN EQUIPMENT / MAINTENANCE MANUALS THAT UTILIZE
THESE PRODUCTS. CONTACT YOUR LOCAL REPRESENTATIVE.
Pneumatic Division
Richland, Michigan 49083
269-629-5000
!
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08R Series Regulators 1R121
Service
To service regulator use the following procedure:
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Caution: SHUT OFF AIR SUPPLY and exhaust the
primary and secondary pressure before disassembling
regulator unit. (The regulator may be serviced without
removing it from the air line.)
1. To service piston or control springs, turn the adjusting handle
counterclockwise until compression is released from
pressure control spring.
a. To remove bonnet, remove retaining spring by lifting out
and pulling on the exposed loop.
b. Clean and carefully inspect parts for wear and / or
damage. If replacement is necessary, use parts from the
service kits.
c. Lubricate the piston’s o-ring (Item 17) with a mineral
base oil or silicone grease. DO NOT use synthetic oils
such as esters.
d. Install piston, piston’s o-ring, control spring, and spring
retainer (Item 12). Place bonnet into body, allowing the
projecting notches on bonnet to mate with depressions
in the body. Then feed retaining spring into the joint
grove until it completely encircles the joint. See figure on
page two.
2. To service poppet assembly:
a. Exhaust system air pressure as described above.
b. Remove cap (Item 1) by unscrewing it from body. Remove
poppet assembly, lip seals, cap’s o-ring (Item 4) and
poppet return spring.
c. Clean and carefully inspect parts for wear and damage.
If replacement is necessary, use new parts from a service
kit. (See Service Kits Available section.)
d. Lubricate lip seals and sliding surfaces.
e. Re-install parts as shown in figure. Note orientation of
open lips on lip seals (Items 3 & 7).
f. Lubricate cap’s o-ring and install it in o-ring groove on
cap. Then screw cap into body until the cap bottoms out
in body.
3. Turn on air supply and adjust to desired secondary pressure
as described in the Operation section. Check for leaks. If
leaks occur, shut off the air supply, depressurize the air
system and make necessary adjustments to eliminate
leakage.
If you have questions concerning how to service this unit, contact
your local authorized dealer or your customer service
representative.
Service Kits Available
Body Service Kit (Balanced Poppet) PS312B
Mounting Bracket Kit PS309
Relieving Piston Kit PS310
Non-Relieving Piston Kit PS311
Gauges:
Low Pressure
0 to 410 kPa (0 to 60 PSIG) P781641
Standard Pressure
0 to 1100 kPa (0 to 160 PSIG) P781642
High Pressure
0 to 2070 kPa (0 to 300 PSIG) P781643
Control Springs:
7 to 410 kPa (1 to 60 PSIG) P78695B
21 to 860 kPa (2 to 125 PSIG) P78696B
34 to 1720 kPa (5 to 250 PSIG) P78697B
Parts Identification List
Item # Description
1 Cap
2 Poppet Return Spring
3 Lip Seal - poppet assembly to cap
4 O-Ring - cap to body
5 Poppet Assembly
6 Lip Seal - poppet assembly to body
7 Retaining Ring
8 O-Ring - piston to poppet assembly
9 Body
10 Adjusting Screw Assembly
11 Hex Nut - used to lock adjusted pressure
12 Spring Retainer for control spring
13 Control Spring
14 Bonnet
15 Retaining Spring - attaches bonnet onto body
16 Piston
17 O-Ring - piston to body
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Figure: 08R Regulator
(Relieving Regulator Shown)