Parker Compax3S User manual

Compax3 Electromechanical Automation
We reserve the right to make technical changes. 16.06.08 09:44 192-120102 N15 June 2008
The data correspond to the current status at the time of printing.
Compax3S Installation Manual
Single axis devices
Paper version
192-120102 N15
June 2008
Release R08-0
C3Manager-Compax3S
Unterlagen / Software
user guides / tools
manuels / tools:
Compax3 - DVD (english, deutsch, français)
+
StartUp Guide (english / deutsch)
Compax3S Installations-Handbuch deutsch
Compax3S Installation Manual english
Manuel technique Compax3S français

Notes on the Documents Supplied Single axis devices
2 192-120102 N15 June 2008
____________________________
Windows NT®, Windows 2000™, Windows XP™, Windows Vista are trademarks
of Microsoft Corporation.
Nonwarranty clause
We checked the contents of this publication for compliance with the associated
hard and software. We can, however, not exclude discrepancies and do therefore
not accept any liability for the exact compliance. The information in this publication
is regularly checked, necessary corrections will be part of the subsequent publica-
tions.
Production site:
Parker Hannifin GmbH & Co. KG
Electromechanical Automation Europe [EME]
Robert-Bosch-Strasse 22
77656 Offenburg (Germany)
Tel.: + 49 (0781) 509-0
Fax: + 49 (0781) 509-98176
Internet: www.parker-automation.com http://www.parker-automation.com
E-mail: sales[email protected] mailto:sale[email protected]
Parker Hannifin GmbH & Co. KG - registered office: Bielefeld - Amtsgericht: Bielefeld HRA 14808
Personally liable shareholder: Parker Hannifin Management GmbH - Amtsgericht: Bielefeld HRB 35489
executive board: Dr. Gerd Scheffel, Günter Schrank, Christian Stein, Kees Veraart, Hans Wolfs - Chairman of the board: Hansgeorg
Greuner
Headquarters:
England:
Parker Hannifin plc
Electromechanical Automation
Arena Business Centre
Holy Rood Close
Poole, Dorset BH17 7FJ UK
Tel.: [phone]
Fax: [phone]
USA:
Parker Hannifin Corporation
Electromechanical Automation
5500 Business Park Drive
Rohnert Park, CA 94928
Phone #: [phone]
FAX #: [phone]
E-mail:
[e-mail]
mailto:[e-mail]
Internet:
www.parker-automation.com
http://www.parker-automation.com
E-mail:
[e-mail]
mailto:[email protected]
Internet:
www.compumotor.com
http://www.compumotor.com
Worldwide sales
http://apps.parker.com/divapps/eme/EME/Contact_sites/Sales%20Channel_Parker
-EME.pdf
DIN EN ISO 9001
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Reg. Nr. 36 38

Parker EME Notes on the Documents Supplied
192-120102 N15 June 2008 3
The present manual contains the installation instructions for the associated Com-
pax3 device series (refer to Chapter ”Device Assignment”).
This installation manual does contain only the basic information; for more
detailed information please refer to the Help-files of the individual Compax3
device types.
Compax3 - DVD
The enclosed self-starting* DVD contains the ”C3 ServoManager” software tool for
configuring, optimizing etc. Compax3.
Please use always the latest C3 ServoManager version,
Furthermore, the "Parker Integrated Engineering Tool", a software tool for the pro-
ject management of several Parker Motion Control products, can be found on the
C3 DVD.
Several axes are managed in a common project. The Compax3 ServoManager is
integrated per "Plug & Play" for each Compax3 axis. The configuration, optimizati-
on,.. take place in the same way as in an independently working C3 ServoMana-
ger.
The "C3 ServoManager" software tool is also functioning independently from
the Parker Integrated Engineering Tool!
After the installation of the ServoManager you can copy the desired Online help
system with the "C3 ServoManager Help Installer" (you can select the C3 device
type as well as the desired language) to your PC. The help system can be called
up directly from the ServoManager. You will find the complete description of the
selected device type in these online help files.
Please note that the help files are associated with defined device and software
versions.
The catalogs supplied provide an overview of and information on the Compax3
device series.
For reading PDF files you need the "Adobe Acrobat Reader", a software tool which
is available free of charge. and it is distributed and generally accepted throughout
the world. You can also download it directly from the Adobe website at:
www.adobe.com/products/acrobat.
* If your PC has not been set up accordingly, start the "start.htm" file on the CD.
1. Notes on the Documents Sup-
plied
Compax3 – Installti-
on manual
C3 ServoManager
Parker Integrated
Engineering Tool
Online help system
Catalogs
Adobe Acrobat Rea-
der®

Notes on the Documents Supplied Single axis devices
4 192-120102 N15 June 2008
1.1 C3 ServoManager
The Compax3 ServoManager can be installed directly from the Compax3
DVD. Click on the appropriate hyperlink or start the installation program
"C3Mgr_Setup_V.... .exe" and follow the instructions.
PC requirements
Recommendation:
Operating system: MS Windows XP SP2 / MS Windows 2000 as from SP4 / (MS Vista)
Browser: MS Internet Explorer 6.x
Processor: Intel Pentium 4 / Intel Core 2 Duo / AMD Athlon class as from
>=2GHz
RAM memory: >= 1024MB
Hard disk: >= 20GB available memory
Drive: DVD drive
Monitor: Resolution 1024x768 or higher
Graphics card: on onboard graphics (for performance reasons)
Interface: USB
Minimum requirements:
Operating system: MS Windows XP SP2 / MS Windows 2000 as from SP4
Browser: MS Internet Explorer 6.x
Processor: >= 1.5GHz
RAM memory: 512MB
Hard disk: 10GB available memory
Drive: DVD drive
Monitor: Resolution 1024x768 or higher
Graphics card: on onboard graphics (for performance reasons)
Interface: USB
Note:
For the installation of the software you need administrator authorization on the
target computer.
Several applications running parallelly, reduce the performance and operability.
especially customer applications, exchanging standard system components
(drivers) in order to improve their own performance, may have a strong influence
on the communication performance or even render normal use impossible.
Operation under virtual machines such as Vware Workstation 6/ MS Virtual PC is
not possible.
Onboard graphics card solutions reduce the system performance by up to 20%
and cannot be recommended.
Operation with notebooks in current-saving mode may lead, in individual cases,
to communication problems.
Installation of the C3
ServoManager

Parker EME Notes on the Documents Supplied
192-120102 N15 June 2008 5
Your PC is connected with Compax3 via a RS232 cable (SSK1).
Cable SSK1 (COM 1/2-interface on the PC to X10 on the Compax3 or via adapter
SSK32/20 on programming interface of Compax3H).
Start the Compax3 servo manager and make the setting for the selected interface
in the menu"Options Communication settings RS232/RS485...".
In the menu tree under device selection you can read the device type of the con-
nected device (Online Device Identification) or select a device type (Device Selec-
tion Wizard).
Then you can double click on "Configuration" to start the configuration wizard. The
wizard will lead you through all input windows of the configuration.
Connection between
PC - Compax3
Device Selection
Configuration

Notes on the Documents Supplied Single axis devices
6 192-120102 N15 June 2008
Contents
1. Notes on the Documents Supplied .........................................................3
1.1 C3 ServoManager..................................................................................... 4
2. Introduction...............................................................................................7
2.1 Device assignment .................................................................................. 7
2.2 Type specification plate .......................................................................... 8
2.3 Packaging, transport, storage ................................................................ 9
2.4 Safety Instructions................................................................................. 10
2.4.1. General hazards................................................................................................... 10
2.4.2. Safety-conscious working .................................................................................. 10
2.4.3. Special safety instructions ................................................................................. 11
2.5 Warranty conditions .............................................................................. 12
2.6 Conditions of utilization ........................................................................ 13
2.6.1. Conditions of utilization for CE-conform operation......................................... 13
2.6.2. Conditions of utilization for UL certification Compax3S................................. 15
2.6.3. Current on the mains PE (leakage current)....................................................... 17
2.6.4. Supply networks .................................................................................................. 18
2.7 Manufacturer's Declaration of Conformity .......................................... 19
3. Compax3 device description.................................................................20
3.1 State of delivery ..................................................................................... 20
3.2 Meaning of the status LEDs - Compax3 axis controller ..................... 20
3.3 Connections of Compax3S ................................................................... 21
3.3.1. Compax3S connectors........................................................................................ 21
3.3.2. Connector and pin assignment C3S.................................................................. 22
3.3.3. Control voltage 24VDC / enable connector X4 C3S ......................................... 24
3.3.4. Motor / Motor brake (C3S connector X3)........................................................... 25
3.3.5. C3Sxxx V2 ............................................................................................................ 26
3.3.6. C3Sxxx V4 ............................................................................................................ 29
3.4 Signal interfaces .................................................................................... 31
3.4.1. RS232 / RS485 interface (plug X10) ................................................................... 31
3.4.2. Resolver / Feedback (connector X13)................................................................ 32
3.4.3. Analog / Encoder (plug X11)............................................................................... 33
3.4.4. Digital inputs/outputs (plug X12) ....................................................................... 34
3.5 Installation and dimensions Compax3................................................. 35
3.5.1. Mounting and dimensions Compax3S0xxV2.................................................... 35
3.5.2. Monting and dimensions Compax3S100V2 and S0xxV4................................. 36
3.5.3. Mounting and dimensions Compax3S150V2 and S150V4............................... 37
3.5.4. Mounting and dimensions Compax3S300V4.................................................... 38
4. Specifications .........................................................................................39
5. Index ........................................................................................................44

Parker EME Introduction
192-120102 N15 June 2008 7
In this chapter you can read about:
Device assignment ...............................................................................................................7
Type specification plate........................................................................................................8
Packaging, transport, storage ..............................................................................................9
Safety Instructions..............................................................................................................10
Warranty conditions............................................................................................................12
Conditions of utilization ......................................................................................................13
Manufacturer's Declaration of Conformity ..........................................................................19
2.1 Device assignment
This manual applies to the following devices:
Compax3S025V2 + supplement
Compax3S063V2 + supplement
Compax3S100V2 + supplement
Compax3S150V2 + supplement
Compax3S015V4 + supplement
Compax3S038V4 + supplement
Compax3S075V4 + supplement
Compax3S150V4 + supplement
Compax3S300V4 + supplement
2. Introduction

Introduction Single axis devices
8 192-120102 N15 June 2008
2.2 Type specification plate
You will find the exact description of the device on the type specification plate,
which can be found on the device:
26
11
3
1
10
8
9
7
5
4
12
Explanation:
1 Type designation
The complete order designation of the device (2, 5, 6, 9, 8).
2 C3: Abbreviation for Compax3
S025: Single axis device, nominal device current in 100mA (025=2.5A)
M050: Multi-axis device, nominal device current in 100mA (050=5A)
H050: High power device, nominal device current in 1A (050=50A)
MP10: Mains module 3AC230...480V, nominal power in 1kW (10=10kW)
D6: Nominal supply voltage (6=560VDC)
V2: Mains supply voltage (2=230VAC/240VAC, 4=400VAC/480VAC)
3 Unique number of the particular device
4 Nominal supply voltage
Power Input: 1AC = single phase, 3AC = three phase / input current
5 Designation of the feedback system
F10: Resolver
F11: SinCos© / Single- or Multiturn
F12:Feedback module for direct drives
6 Device interface
I10: Analog, step/direction and encoder input
I11 / I12: Digital Inputs / Outputs and RS232 / RS485
I20: Profibus DP / I21: CANopen / I22: DeviceNet /
I30: Ethernet Powerlink / I31: EtherCAT
C10:integrated controller C3 powerPLmC
C13:integrated controller C3 powerPLmC with Profibus
7 Date of factory test
8 Options
Mxx:I/O extension, HEDA
Sx: optional safety technology on the C3M
9 Technology function
T10: Servo controller
T11: Positioning
T30: Motion control programmable according to IEC61131-3
T40: Electronic cam generation
10 CE compliance
11 Certified safety technology
12 UL certification
Compax3 - Type
specification plate:

Parker EME Introduction
192-120102 N15 June 2008 9
2.3 Packaging, transport, storage
Packaging material and transport
Caution! The packaging material is inflammable, if it is disposed of improperly by burning,
lethal fumes may develop.
The packaging material must be kept and reused in the case of a return shipment.
Improper or faulty packaging may lead to transport damages.
Make sure to transport the drive always in a safe manner and with the aid of suita-
ble lifting equipment (Weight (see page 39)). Do never use the electric connections
for lifting. Before the transport, a clean, level surface should be prepared to place
the device on. The electric connections may not be damaged when placing the
device.
First device checkup
Check the device for signs of transport damages.
Verify, if the indications on the Type identification plate (see page 8) corre-
spond to your requirements.
Check if the consingment is complete.
Storage
If you do not wish to mount and install the device immediately, make sure to store it
in a dry and clean environment (see page 43). Make sure that the device is not
stored near strong heat sources and that no metal chippings can get into the devi-
ce.
Disposal
This product contains materials that fall under the special disposal regulation from
1996, which corresponds to the EC directory 91/689/EEC for dangerous disposal
material. We recommend to dispose of the respective materials in accordance with
the respectively valid environmental laws. The following table states the materials
suitable for recycling and the materials which have to be disposed of separately.
Material suitable for
recycling
Disposal
Metal yes no
Plastic materials yes no
Circuit boards no yes
Please dispose of the circuit boards according to one of the following methods:
Burning at high temperatures (at least 1200°C) in an incineration plant licensed
in accordance part A or B of the environmental protection act.
Disposal via a technical waste dump which is allowed to take on electrolytic alu-
minium condensers. Do under no circumstances dump the circuit boards at a pla-
ce near a normal waste dump.

Introduction Single axis devices
10 192-120102 N15 June 2008
2.4 Safety Instructions
In this chapter you can read about:
General hazards.................................................................................................................10
Safety-conscious working...................................................................................................10
Special safety instructions..................................................................................................11
2.4.1. General hazards
General Hazards on Non-Compliance with the Safety Instructions
The device described in this manual is designed in accordance with the latest
technology and is safe in operation. Nevertheless, the device can entail certain
hazards if used improperly or for purposes other than those explicitly intended.
Electronic, moving and rotating components can
constitute a hazard for body and life of the user, and
cause material damage
Usage in accordance with intended purpose
The device is designed for operation in electric power drive systems (VDE0160).
Motion sequences can be automated with this device. Several motion sequences
can be combined by interconnecting several of these devices. Mutual interlocking
functions must be incorporated for this purpose.
2.4.2. Safety-conscious working
This device may be operated only by qualified personnel.
Qualified personnel in the sense of these operating instructions consists of:
Persons who, by virtue to their training, experience and instruction, and their
knowledge of pertinent norms, specifications, accident prevention regulations and
operational relationships, have been authorized by the officer responsible for the
safety of the system to perform the required task and in the process are capable
of recognizing potential hazards and avoiding them (definition of technical per-
sonnel according to VDE105 or IEC364),
Persons who have a knowledge of first-aid techniques and the local emergency
rescue services.
Persons who have read and will observe the safety instructions.
Those who have read and observe the manual or help (or the sections pertinent
to the work to be carried out).
This applies to all work relating to setting up, commissioning, configuring, pro-
gramming, modifying the conditions of utilization and operating modes, and to
maintenance work.
This manual and the help information must be available close to the device during
the performance of all tasks.

Parker EME Introduction
192-120102 N15 June 2008 11
2.4.3. Special safety instructions
Check the correct association of the device and its documentation.
Never detach electrical connections while voltage is applied to them.
Safety devices must be provided to prevent human contact with moving or rota-
ting parts.
Make sure that the device is operated only when it is in perfect condition.
Implement and activate the stipulated safety functions and devices.
Operate the device only with the housing closed.
Make sure that all axes are sufficiently fixed.
Attention during configuration downloads with master - slave couplings (electronic
gear, cam)
Deactivate the drive before starting the configuration download: Master and Slave
axis
Check that all live terminals are secured against contact. Fatal voltage levels of to
850V occur.
Do not bypass power direct current
Due to movable machine parts and high voltages, the device can pose a lethal
danger. Danger of electric shock in the case of non-respect of the following in-
structions. The device corresponds to DIN EN 61800-3, i.e. it is subject to limited
sale. The device can emit disturbances in certain local environments. In this case,
the user is liable to take suitable measures.
The device must be permanently grounded due to high earth leakage currents.
The drive motor must be grounded with a suitable protective lead.
The devices are equipped with high voltage DC condensers. Before removing the
protective cover, the discharging time must be awaited. After switching off the
energy, it may take up to 5 minutes to discharge the capacitors. Danger of elec-
tric shock in case of non respect.
Before you can work on the device, the supply voltage must be switched off at the
L1, L2 and L3 clamps. Wait at least 3 minutes so that the power direct current
may sink to a secure value (<50V). Check with the aid of a voltmeter, if the volta-
ge at the DC+ and DC- clamps has fallen to a value below 50V (not possible on
the Compax3M).
Do never perform resistance tests with elevated voltages (over 690V) on the wi-
ring without separating the circuit to be tested from the drive.
In the event of a device exchange it is absolutely necessary to transfer the confi-
guration determining the correct operation of the drive to the device, before the
device is put into operation.
The device contains electrostatically sensitive components. Please heed the elec-
trostatic protection measures while working at/with the device as well as during
installation and maintenance.
Attention hot surface!
The heat dissipator can reach very high temperatures (>70°C)
Protective covers
The user is responsible for protective covers and/or additional safety measures in
order to prevent damages to persons and electric accidents.

Introduction Single axis devices
12 192-120102 N15 June 2008
2.5 Warranty conditions
The device must not be opened.
Do not make any modifications to the device, except for those described in the
manual.
Make connections to the inputs, outputs and interfaces only in the manner des-
cribed in the manual.
Fix the devices according to our mounting instructions. (see page 35)
We cannot provide any guarantee for any other mounting methods.
Note on exchange of options
Compax3 options must be exchanged in the factory to ensure hardware and soft-
ware compatibility.
When installing the device, make sure the heat dissipators of the device receive
sufficient air and respect the recommended mounting distances of the devices
with integrated ventilator fans in order to ensure free circulation of the cooling air.
Make sure that the mounting plate is not exposed to external temperature in-
fluences.

Parker EME Introduction
192-120102 N15 June 2008 13
2.6 Conditions of utilization
In this chapter you can read about:
Conditions of utilization for CE-conform operation .............................................................13
Conditions of utilization for UL certification Compax3S......................................................15
Conditions of utilization for UL certification Compax3M .....................................................17
Current on the mains PE (leakage current)........................................................................17
Supply networks .................................................................................................................18
2.6.1. Conditions of utilization for CE-conform operation
- Industry and trade -
The EC guidelines for electromagnetic compatibility 2006/95/EC and for electrical
operating devices for utilization within certain voltage limits 2004/108/EC are fulfil-
led when the following boundary conditions are observed:
Operation of the devices only in the condition in which they were delivered,
i.e. with all housing panels.
In order to ensure contact protection, all mating plugs must be present on the devi-
ce connections even if they are not wired.
A mains filter is required in the mains input line if the motor cable exceeds a certain
length. Filtering can be provided centrally at the plant mains input or separately at
the mains input to each device or with C3M for each axis combination.
Devices in a commercial and residential area (limit values of Class C2 in ac-
cordance with EN 61800-3)
The following mains filters are available for independent utilization:
Device: Compax3 Order No.: Condition:
S0xxV2 NFI01/01 Only for motor lines > 10m
S1xxV2,
S0xxV4, S150V4
NFI01/02 Only for motor lines > 10m
S300V4 NFI01/03 independent of the length of the
motor cable (always required)
Industrial area (limit values class C3 in accordance with EN 61800-3)
Longer motor cable lengths are possible in industrial areas.
Connection length: Connection between mains filter and device:
unshielded: < 0.5m
shielded: < 5m (fully shielded on ground – e.g. ground of control cabinet)
Operation of the devices only with motor and feedback cables whose plugs
contain a special full surface area screening.
<100 m (the cable must not be rolled up!)
A motor output filter is required for motor cables >20m :
MDR01/04 (max. 6.3A rated motor current)
MDR01/01 (max. 16A rated motor current)
MDR01/02 (max. 30A rated motor current)
Mains filter:
Motor and Feedback
cable:
Requirements for
Compax3S motor
cable

Introduction Single axis devices
14 192-120102 N15 June 2008
Shielding connection of the motor cable
The cable should be fully screened and connected to the Compax3 housing. We
offer a special Shield connecting terminal as accessory item (ZBH./...).
The shield of the cable must also be connected with the motor housing. The fixing
(via plug or screw in the terminal box) depends on the motor type.
<100m
Corresponding to the specifications of the terminal clamp with a temperature range
of up to 60°C.
Operation with standard motors.
Use only with aligned controller (to avoid control loop oscillation).
Connect the filter housing and the Compax3 to the cabinet frame, making sure that
the contact area is adequate and that the connection has low resistance and low
inductance.
Never mount the filter housing and the device on paint-coated surfaces!
Signal lines and power lines should be installed as far apart as possible.
Signal leads should never pass close to excessive sources of interference (motors,
transformers, contactors etc.).
Make sure to use only the accessories recommended by Parker
Connect all cable shields at both ends, ensuring large contact areas!
This is a product in the restricted sales distribution class according to EN
61800-3. In a domestic area this product can cause radio frequency
disturbance, in which case the user may be required to implement
appropriate remedial measures.
Requirements for
encoder cable Com-
pax3:
Requirements for
other cables
Motors:
Control:
Grounding:
Cable installation:
Accessories:
Warning:

Parker EME Introduction
192-120102 N15 June 2008 15
2.6.2. Conditions of utilization for UL certification Compax3S
UL certifiction for Compax3S
conform to UL: according to UL508C
Certified E-File_No.: E235 342
The UL certification is documented by a ”UL” logo on the devi-
ce (type specification plate).
”UL” logo
Conditions of utilization
The devices are only to be installed in a degree of contamination 2 environment
(maximum).
The devices must be appropriately protected (e.g. by a switching cabinet).
The X2 terminals are not suitable for field wiring.
Tightening torque of the field wiring terminals ( green Phoenix plugs)
C3S0xxV2 0.57 - 0.79Nm 5 - 7Lb.in
C3S1xxV2,
C3S0xxV4, C3S150V4
0.57 - 0.79Nm 5 - 7Lb.in
C3S300V4 1.25 - 1.7Nm 11 - 15Lb.in
Temperature rating of field installed conductors shall be at least 60°C Use copper
lines only
Please use the cables described in the accessories chapter, they do have a tem-
perature rating of at least 60°C.
Maximum ambient temperature: 45°C.
Suitable for use on a circuit capable of delivering not more than 5000 rms sym-
metrical amperes and 480 volts maximum.
ATTENTION
Danger of electric shock.
Discharge time of the bus capacitator is 5 minutes.
The drive provides internal motor overload protection.
This must be set so that 200% of the motor nominal current are not exceeded.
Cable cross-sections
Mains input: corresponding to the recommended fuses.
Motor cable: corresponding to the nominal output currents (see page 39)
Maximum cross-section limited by the terminals mm2/ AWG
C3S0xxV2 2.5mm2AWG 12
C3S1xxV2,
C3S0xxV4, C3S150V4
4.0mm2AWG 10
C3S300V4 6.0mm2AWG 7

Introduction Single axis devices
16 192-120102 N15 June 2008
Fuses
In addition to the main fuse, the devices must be equipped with a S 201 K or S
203 K fuse made by ABB.
C3S025V2: ABB, nominal 480V 10A, 6kA
C3S063V2: ABB, nominal 480V, 16A, 6kA
C3S100V2: ABB, nominal 480V, 16A, 6kA
C3S150V2: ABB, nominal 480V, 20A, 6kA
C3S015V4: ABB, nominal 480V, 6A, 6kA
C3S038V4: ABB, nominal 480V, 10A, 6kA
C3S075V4: ABB, nominal 480V, 16A, 6kA
C3S150V4: ABB, nominal 480V, 20A, 6kA
C3S300V4: ABB, nominal 480V, 25A, 6kA

Parker EME Introduction
192-120102 N15 June 2008 17
2.6.3. Current on the mains PE (leakage current)
This product can cause a direct current in the protective lead. If a residual current
device (RCD) is used for protection in the event of direct or indirect contact, only a
type B (all current sensitive) RCD is permitted on the current supply side of this
product . On the other hand a different protective measure must be taken, such as
for example separation from the environment by double or enforced insulation or
separation from the supply network by a transformer.
Please heed the connection instructions of the RCD supplier.
Mains filters do have high leakage currents due to their internal capacity. An inter-
nal mains filter is usually integrated into the Compax3 servo controllers. Additional
leakage currents are caused by the capacities of the motor cable and of the motor
windings. Due to the high clock frequency of the power output stage, the leakage
currents do have high-frequency components. Please check if the FI protection
switch is suitable for the individual application.
If an external mains filter is used, an additional leakage current will be produced.
The figure of the leakage current depends on the following factors:
Length and properties of the motor cable
Switching frequency
Operation with or without external mains filter
Motor cable with or without shield network
Motor housing grounding (how and where)
Remark:
The leakage current is important with respect to the handling and usage safety of
the device.
A pulsing leakage current occurs if the supply voltage is switched on.
Please note:
The device must be operated with effective grounding connection, which must
comply with the local regulations for high leakage currents (>3.5mA).
Due to the high leakage currents it is not adviseable to operate the servo controller
with an earth leakage circuit breaker.

Introduction Single axis devices
18 192-120102 N15 June 2008
2.6.4. Supply networks
The Compax3 servo controller series is designed for fixed connection to TN net-
works (TN-C, TN-C-S or TN-S). Please note that the line-earth voltage may not
exceed 300VAC.
When grounding the neutral conductor, mains vol-
tages of up to 480VAC are permitted.
When grounding an external conductor (delta
mains, two-phase mains), mains voltages (external
conductor voltages) of up to 300VAC are permit-
ted.
Servo controllers which are to be connected to an IT network must be provided
with a separating transformer. Then the Compax3 device is operated locally like in
a TN network. The secondary sided center of the separating transformer must be
grounded and connected to the PE connector of the Compax3.

Parker EME Introduction
192-120102 N15 June 2008 19
2.7 Manufacturer's Declaration of Conformity
As defined by the EC Electromagnetic Compatibility (EMC) Directive
89/336/EEC and
the EC Directive relating to electrical equipment designed for use wi-
thin
certain voltage limits (Low Voltage Directive)
73/23/EEC
We (the manufacturer)
Parker Hannifin GmbH & Co.KG
hereby declare that the product(s) listed below:
Device type: Intelligent servo drives
Device model: Compax3
to which this declaration relates, including the product model placed on the market
by us, have been designed and manufactured in conformity with the essential re-
quirements of the Standards and other Normative Documents listed in the follo-
wing.
Applied harmonized Standards, especially:
Electromagnetic Compatibility
EN 61 800-3
VDE 0160 part 100 EMC product standard for adjustable speed electrical power
drive systems including special testing procedures
Safety
EN 50 178/
VDE 0160 Electronic equipment for use in power installations.
Caution!
The present Manufacturer’s Declaration of Conformity is valid only if the master
conditions for operation described in the ”Conditions of Use” section have been
met.
In the case of non-conformity with these conditions or upon modification of the
product, the present declaration will become invalid.

Compax3 device description Single axis devices
20 192-120102 N15 June 2008
In this chapter you can read about:
State of delivery..................................................................................................................20
Meaning of the status LEDs - Compax3 axis controller .....................................................20
Connections of Compax3S.................................................................................................21
Signal interfaces.................................................................................................................31
Installation and dimensions Compax3................................................................................35
3.1 State of delivery
Compax3 is delivered without configuration!
After switching on the 25VDC supply, the red LED is flashing while the green LED
is dark.
Please configure the device with the help of the Windows-Software ”Compax3 –
ServoManager”!
3.2 Meaning of the status LEDs - Compax3 axis controller
Device status LEDs Right LED (red) Left LED (green)
Voltages missing off off
During the booting sequence alternately flashing
No configuration present.
SinCos©feedback not detected.
Compax3 IEC61131-3 program not compatible
with Compax3 Firmware.
no Compax3 IEC61131-3 program
For F12: Hall signals invalid.
Flashes slowly off
Axis without current excitation off Flashes slowly
Power supplied to axis; commutation calibration
running
off Flashes quickly
Axis with current excitation off on
Axis in fault status / fault present / axis energized
(error reaction 1)
Flashes quickly on
Axis in fault status / fault present / axis deenergized
(error reaction 2)
on off
Compax3 faulty: Please contact us. on on
3. Compax3 device description