Parker AC30V Series User manual

AC30V series
Variable Speed Drive
HA501718U002 Issue 1
Product Manual
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ENGINEERING YOUR SUCCESS.

FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS DESCRIBED HEREIN OR RELATED ITEMS
CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.
This document and other information from Parker Hannin Corporation, its subsidiaries and authorized distributors provide product or
system options for further investigation by users having technical expertise.
The user, through its own analysis and testing, is solely responsible for making the nal selection of the system and components
and assuring that all performance, endurance, maintenance, safety and warning requirements of the application are met. The user
must analyze all aspects of the application, follow applicable industry standards, and follow the information concerning the product in
the current product catalogue and in any other materials provided from Parker Hannin Corporation or its subsidiaries or authorized
distributors.
To the extent that Parker Hannin Corporation or its subsidiaries or authorized distributors provide component or system options based
upon data or specications provided by the user, the user is responsible for determining that such data and specications are suitable
and sufcient for all applications and reasonably foreseeable uses of the components or systems.
The above disclaimer is being specically brought to the user’s attention and is in addition to and not in substitution to the Exclusions
and Limitations on Liability which are set out in the terms and conditions of sale.

AC30V User’s Manual
Frames D, E, F, G & H
HA501718U002 Issue 1
Compatible with Firmware Version 1.5 onwards
2012 © Parker Hannin Manufacturing Limited.
All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any form
or by any means to persons not employed by a Parker Hannin Manufacturing Limited company without written
permission from Parker Hannin Manufacturing Ltd. Although evry efford has been taken to ensure the accuracy
of this document it may be necessary, without notice, to make amendments or corect omissions Parker Hannin
Manufacturing Limited cannot accept responsibility for damage, injury, or expenses resulting thereform.
WARRANTY
The general terms and conditions of sale of goods and/or services of Parker Hannin Europe Sàrl, Luxembourg,
Switzerland Branch, Etoy, apply to this contract unless otherwise agreed. The terms and conditions are available
on our website: www.parker.com/termsandconditons/switzerland
Parker Hannin Manufacturing Limited reserved the right to change the content and product specication without
notice.

Contents 1
Contents ...................................................................Page No. Contents....................................................................... Page No.
Chapter 1: Safety............................................................. 1-1
Requirements....................................................................................1-1
Intended Users.......................................................................................... 1-1
Application Area........................................................................................ 1-1
Personnel................................................................................................... 1-2
Hazards...................................................................................................... 1-2
Chapter 2: Introduction................................................... 2-1
About this Manual ............................................................................2-1
How the Manual is Organised .................................................................. 2-1
Initial Steps................................................................................................ 2-2
PC Requirements ...................................................................................... 2-2
Equipment Inspection......................................................................2-3
Power Ratings...................................................................................2-4
Packaging and Lifting Details .........................................................2-5
Chapter 3: Product Overview.......................................... 3-1
Product Range..................................................................................3-1
AC30V Frame D, E, F, G, H ...................................................................... 3-1
Control Features...............................................................................3-2
Functional Overview ........................................................................3-3
Chapter 4: Installation..................................................... 4-1
Cubicle Mount...................................................................................4-1
Dimensions for Cubicle Mount Installation............................................. 4-1
Mounting the Drive.................................................................................... 4-2
Ventilation.................................................................................................. 4-2
Cubicle Mounting Details (all frame sizes).............................................. 4-3
Mounting Brackets.................................................................................... 4-3
Through Panel Mount.......................................................................4-4
Dimensions for Through Panel Installation............................................ 4-4
Mounting the Drive.................................................................................... 4-5
Ventilation.................................................................................................. 4-5
Through Panel Mounting Details (all frame sizes) ................................. 4-6
Cabling Bracket for Control & Main Cable.....................................4-9
Electrical Installation......................................................................4-10
Wiring Instructions.................................................................................. 4-10
Power Wiring Connections..................................................................... 4-11
Control Module Cover Removal....................................................4-12
Control Module Removal...............................................................4-13
Control Wiring Connections................................................................... 4-14
Wiring Diagrams.............................................................................4-15
The Default Application...........................................................................4-15
Application Description...........................................................................4-15
Application 0: Basic Speed Control......................................................4-17
Application 1: Auto/Manual Control......................................................4-19
Application 2: Raise / Lower Trim......................................................4-21
Application 3: Presets Speeds ..............................................................4-23
Application 4: PID Control .....................................................................4-25
Terminal Block Wire Range ....................................................................4-27
Terminal Tightening Torques .................................................................4-28
Optional Equipment.................................................................................4-28
Brake Wiring.............................................................................................4-28
Fitting a Remote GKP.....................................................................4-29
Getting Started................................................................................4-30
GKP Setup Wizard ...................................................................................4-30
Ethernet Communications......................................................................4-31
Firmware Update.............................................................................4-33
Updating the Drive firmware...................................................................4-33
Chapter 5: Associated Equipment..................................5-1
Main Points.................................................................................................5-1
AC Motor Chokes..............................................................................5-2
Dynamic Braking Resistors.............................................................5-3
Wiring Details.............................................................................................5-3
.....................................................................................................................5-3
Dynamic Braking Resistors.............................................................5-4
Resistor Selection......................................................................................5-4
Circuit Breakers................................................................................5-6
External EMC Filters.........................................................................5-6
Input Chokes.....................................................................................5-7
Gaskets..............................................................................................5-7
Cabling Bracket for Control & Main Cable.....................................5-7
Option Cards.....................................................................................5-8
Installation Details.....................................................................................5-9
Chapter 6 Safe Torque Off SIL3/PLe...............................6-1
General Information .........................................................................6-1
STO Functional Description......................................................................6-2
Alignment to European Standards .................................................6-3
EN ISO13849-1:2008 ..................................................................................6-3
EN61800-5-2:2007 and EN61508...............................................................6-4
Safety Specification .........................................................................6-5
EMC Specification ............................................................................6-5
User Connections.............................................................................6-6

Contents 2
Contents ...................................................................Page No. Contents....................................................................... Page No.
STO Technical Specification...........................................................6-8
Inputs Specification.................................................................................. 6-8
Output Specification................................................................................. 6-9
Truth Table............................................................................................... 6-10
STO Input Timing Diagrams..........................................................6-11
Ideal Operation........................................................................................ 6-11
Typical Operation.................................................................................... 6-12
Fault Operation........................................................................................ 6-13
Pulsed Inputs........................................................................................... 6-14
STO State Transition Diagram.......................................................6-15
STO Trip Annunciation ..................................................................6-16
Safety Warnings and Limitations..................................................6-17
Example User Wiring .............................................................................. 6-19
Applications that do not require STO function..................................... 6-20
Minimum STO Implementation............................................................... 6-21
STO Implementation with Safety Control Unit...................................... 6-22
SS1 Implementation using Safety Control Unit.................................... 6-24
STO Function Checking.................................................................6-26
Comprehensive Check...................................................................6-27
The following test steps must be performed:....................................... 6-28
Regular Check......................................................................................... 6-32
Troubleshooting .............................................................................6-33
Chapter 7: The Graphical Keypad .................................. 7-1
Overview............................................................................................7-2
Keypad...............................................................................................7-3
The Display........................................................................................7-4
Drive Status Summary.............................................................................. 7-4
Soft key action indication......................................................................... 7-5
LEDS ..................................................................................................7-5
The Menu System.............................................................................7-6
Navigating the Menu System ................................................................... 7-6
Changing a Parameter Value.................................................................... 7-6
Trips and other information displays.............................................7-7
Setting the display language...........................................................7-7
Setting the display language to Custom................................................. 7-7
Chapter 8: Menu Organisation........................................ 8-1
Menu Map..........................................................................................8-1
Menu Map Summary ................................................................................. 8-1
Menu Descriptions ...........................................................................8-2
Control Screen .......................................................................................... 8-2
Setup.......................................................................................................... 8-2
Monitor........................................................................................................8-2
Favourites...................................................................................................8-2
Update Firmware........................................................................................8-2
Parameters.................................................................................................8-2
Parameter Map..................................................................................8-3
Chapter 9: Setup Wizard..................................................9-1
GKP Setup Wizard............................................................................9-1
Parker Drive Quicktool (PDQ) PC Software ...................................9-8
Installation..................................................................................................9-8
Starting the Wizard..................................................................................9-10
Task selection..........................................................................................9-11
Find drive..................................................................................................9-12
Select Macro.............................................................................................9-14
Setup I/O...................................................................................................9-15
Select motor.............................................................................................9-16
Setup the Drive Control...........................................................................9-19
Setup Communications...........................................................................9-20
Commission the Drive.............................................................................9-21
Monitor the Drive .....................................................................................9-22
Chapter 10: Trips & Fault Finding.................................10-1
Trips and Fault Finding..................................................................10-1
What Happens when a Trip Occurs........................................................10-1
Resetting a Trip Condition......................................................................10-1
Using the Keypad to Manage Trips........................................................10-2
Hexadecimal Representation of Trips....................................................10-5
Runtime Alerts................................................................................10-6
Fault Finding...................................................................................10-8
Chapter 11: Routine Maintenance & Repair.................11-1
Routine Maintenance .....................................................................11-1
Preventative Maintenance .............................................................11-1
Fan Cassette ............................................................................................11-1
DC Link Capacitors..................................................................................11-2
Repair...............................................................................................11-2
Saving Your Application Data.................................................................11-2
Returning the Unit to Parker...................................................................11-2
Chapter 12: Ethernet......................................................12-1
Introduction.....................................................................................12-1
Connecting to a Network...............................................................12-1
Recommended Cable ..............................................................................12-1
Status Monitoring ....................................................................................12-2

Contents 3
Contents ...................................................................Page No. Contents....................................................................... Page No.
Setting the IP Address ...................................................................12-2
Typical Wiring Configurations ......................................................12-4
Web (HTTP) Server.........................................................................12-6
Web Pages............................................................................................... 12-6
Troubleshooting the Web Server........................................................... 12-7
Troubleshooting .............................................................................12-8
Flashing GKP icon .................................................................................. 12-8
An IP Address is set but there is No Communication......................... 12-9
Link Detection ......................................................................................... 12-9
Changing the PC Ethernet settings..................................................... 12-10
Parameter Summary.....................................................................12-11
Chapter 13: Fire Mode................................................... 13-1
Caution ............................................................................................13-1
Intended Use...................................................................................13-1
Summary .........................................................................................13-1
Configuration..................................................................................13-2
Functional Description...................................................................13-3
Sequencing.............................................................................................. 13-3
Reference................................................................................................. 13-3
Trips and Auto Restart............................................................................ 13-4
Motor Control Modes.............................................................................. 13-5
Appendix A: Modbus TCP...............................................A-1
Introduction...................................................................................... A-1
Modbus Register Mapping.............................................................. A-1
Arrays.........................................................................................................A-2
Strings........................................................................................................A-3
Supported Modbus Functions........................................................ A-4
Read Holding Registers (#3) ....................................................................A-4
Read Input Registers (#4).........................................................................A-5
Write Single Register (#6).........................................................................A-5
Write Multiple Registers (#16)..................................................................A-5
Modbus Exception Codes............................................................... A-6
Illegal Function (01)...................................................................................A-6
Illegal Data Address (02)...........................................................................A-6
Illegal Data Value (03) ...............................................................................A-6
Process Active and Lost Communications Trip........................... A-6
Process Active Flag..................................................................................A-6
Trip .............................................................................................................A-6
Connection Timeout..................................................................................A-6
Parameter Summary........................................................................ A-7
Appendix B: Sequencing Logic..................................... B-1
Drive State Machine ........................................................................ B-1
DS402.........................................................................................................B-1
Sequencing State......................................................................................B-1
Sequencing Diagram................................................................................B-2
State Transitions.......................................................................................B-3
Control Word.............................................................................................B-5
Status Word...............................................................................................B-6
Appendix C: Compliance................................................ C-1
Applicable Standards...............................................................................C-1
EUROPEAN COMPLIANCE............................................................. C-2
CE Marking................................................................................................C-2
EMC Compliance.......................................................................................C-3
EMC Standards Comparison.......................................................... C-4
Radiated.....................................................................................................C-4
Conducted Emission................................................................................C-5
AC30V EMC Compliance (4kHz) ..............................................................C-6
EMC Installation Guidance........................................................... C-10
Protective Earth (PE) Connections........................................................C-10
Mitigating Radiated Emissions..............................................................C-11
Cabling Requirements............................................................................C-13
Harmonic Information ................................................................... C-24
Requirements for North American and Canadian Compliance C-28
North American Compliance..................................................................C-28
Canadian Compliance ............................................................................C-29
North American and Canadian Compliance Information.....................C-29
Environmental................................................................................ C-33
Restriction, Evaluation, Authorisation and Restriction of Chemicals (REACH)
..................................................................................................................C-33
Restriction of Hazardous Substances (RoHS) .....................................C-33
Waste Electrical and Electronic Equipment (WEEE) ...........................C-34
Declarations ............................................................................................C-35
Appendix D: Parameter Reference................................ D-1
Parameter Descriptions .................................................................. D-1
App Info .....................................................................................................D-2
Auto Restart ..............................................................................................D-3
Autotune....................................................................................................D-6
BACnet IP Option....................................................................................D-10
BACnet MSTP Option.............................................................................D-11
Braking ....................................................................................................D-12
CANopen Option.....................................................................................D-13
Clone........................................................................................................D-14

Contents 4
Contents ...................................................................Page No. Contents....................................................................... Page No.
Communications Options.......................................................................D-18
Control Mode...........................................................................................D-19
ControlNet Option...................................................................................D-21
Current Limit............................................................................................D-22
Current Loop ..........................................................................................D-23
Device Commands..................................................................................D-24
DeviceNet Option ....................................................................................D-25
Drive info..................................................................................................D-26
Encoder....................................................................................................D-28
Energy Meter ...........................................................................................D-29
EtherCAT Option.....................................................................................D-30
Ethernet....................................................................................................D-31
EtherNet IP Option ..................................................................................D-32
Feedbacks................................................................................................D-33
Filter On Torque Dmd .............................................................................D-35
Fluxing VHz..............................................................................................D-37
Flycatching..............................................................................................D-41
General Purpose IO.................................................................................D-43
Graphical Keypad....................................................................................D-45
Induction Motor Data ..............................................................................D-47
Inj Braking................................................................................................D-48
IO Configure ............................................................................................D-49
IO Option Common .................................................................................D-52
IO Values..................................................................................................D-53
Local Control...........................................................................................D-55
Minimum Speed.......................................................................................D-56
Modbus ....................................................................................................D-57
Modbus RTU Option................................................................................D-58
Modbus TCP Option................................................................................D-59
Motor Load...............................................................................................D-60
Motor Nameplate.....................................................................................D-63
Pattern Generator....................................................................................D-64
PID............................................................................................................D-65
PMAC Flycatching...................................................................................D-67
PMAC Motor Data....................................................................................D-68
PMAC SVC...............................................................................................D-70
Preset Speeds .........................................................................................D-77
Profibus DP-V1 Option............................................................................D-79
PROFINET IO Option...............................................................................D-80
Raise Lower.............................................................................................D-81
Ramp........................................................................................................D-83
Real Time Clock ......................................................................................D-88
Runtime Statistics...................................................................................D-89
Scale Setpoint .........................................................................................D-90
SD Card....................................................................................................D-91
Sequencing .............................................................................................D-92
Setup Wizard...........................................................................................D-94
Skip Frequencies....................................................................................D-95
Slew Rate.................................................................................................D-98
Slip Compensation .................................................................................D-99
Soft Menus ............................................................................................D-100
Spd Direct Input....................................................................................D-101
Spd Loop Diagnostics..........................................................................D-102
Spd Loop Settings................................................................................D-103
Speed Ref..............................................................................................D-106
Stabilisation ..........................................................................................D-107
Stack Inv Time.......................................................................................D-108
Stall Trip ................................................................................................D-110
Torque Limit..........................................................................................D-111
Thermistor.............................................................................................D-113
Tr Adaptation ........................................................................................D-114
Trips History..........................................................................................D-115
Trips Status...........................................................................................D-116
VDC Ripple ............................................................................................D-117
Voltage Control.....................................................................................D-118
Web Server............................................................................................D-119
Parameter Table........................................................................... D-120
Table of Parameters in Alphabetical Order............................... D-148
Power Dependent Parameter Defaults ...................................... D-151
Appendix E: E Plan Library.............................................E-1
E Plan Library................................................................................... E-1
Appendix F: Technical Specifications............................F-1
Understanding the Product Code...................................................F-1
Model Number........................................................................................... F-1
Environmental Details.............................................................................. F-2
Earthing/Safety Details............................................................................. F-3
Internal Cooling Fans............................................................................... F-3
Electrical Ratings (400V Build Variant)................................................... F-4
Input Fuse Ratings (Europe).................................................................... F-8
Input Fuse Ratings (North America and Canada) .................................. F-9
FRAME D Internal Dynamic Brake Switch........................................... F-10
FRAME E Internal Dynamic Brake Switch ........................................... F-10
FRAME F Internal Dynamic Brake Switch............................................ F-10
FRAME G Internal Dynamic Brake Switch........................................... F-11
FRAME H Internal Dynamic Brake Switch........................................... F-11
Supply Short Circuit Rating................................................................... F-12
Analog Inputs/Outputs........................................................................... F-13

Contents 5
Contents ...................................................................Page No. Contents....................................................................... Page No.
Reference Outputs..................................................................................F-13
Digital Inputs ...........................................................................................F-14
Digital Outputs ........................................................................................F-14
User 24v Supply (X13/05)........................................................................F-15
RelayS ......................................................................................................F-15

Safety 1-1
AC30V series Variable Speed Drive
Chapter 1: Safety
Safety Information
Please read these important Safety notes before installing and operating this equipmentIMPORTANT
CAUTION
CAUTION notes in the manual warn of danger to equipment.
WARNING
NOTES IN THE MANUAL WARN OF DANGER TO PERSONEL
Requirements
INTENDED USERS
This manual is to be made available to all persons who are required to install, configure or service equipment described herein, or any other
associated operation.
The information given is intended to highlight safety issues, and to enable the user to obtain maximum benefit from the equipment.
Complete the following table for future reference detailing how the unit is to be installed and used.
INSTALLATION DETAILS
Model Number
(see product label)
Where installed
(for your own
information)
Unit used as a:
(refer to
Certification)
Component Relevant Apparatus Unit fitted: Cubicle mounted
Through Panel Mounted
APPLICATION AREA
The equipment described is intended for industrial motor speed control utilising AC induction motors or AC permanent magnet synchronous
machines.

1-2 Safety
AC30V series Variable Speed Drive
PERSONNEL
Installation, operation and maintenance of the equipment should be carried out by competent personnel. A competent person is someone who is
technically qualified and familiar with all safety information and established safety practices; with the installation process, operation and maintenance
of this equipment; and with all the hazards involved.
DANGER
Risk of electric
shock
WARNING
Hot surfaces
Caution
Refer to documentation
Earth/Ground
Protective Conductor
Terminal
HAZARDS
DANGER! - Ignoring the following may result in injury
1. This equipment can endanger life by exposure to rotating
machinery and high voltages.
2. The equipment must be permanently earthed due to the high
earth leakage current, and the drive motor must be connected to
an appropriate safety earth.
3. Ensure all incoming supplies are isolated before working on the
equipment. Be aware that there may be more than one supply
connection to the drive.
4. There may still be dangerous voltages present at power terminals
(motor output, supply input phases, DC bus and the brake, where
fitted) when the motor is at standstill or is stopped.
5. For measurements use only a meter to IEC 61010 (CAT III or
higher). Always begin using the highest range.
CAT I and CAT II meters must not be used on this product.
6. Allow at least 5 minutes for the drive's capacitors to discharge to
safe voltage levels (<50V). Use the specified meter capable of
measuring up to 1000V dc & ac rms to confirm that less than 50V
is present between all power terminals and between power
terminals and earth.
7. Unless otherwise stated, this product must NOT be dismantled. In
the event of a fault the drive must be returned. Refer to "Routine
Maintenance and Repair".

Safety 1-3
AC30V series Variable Speed Drive
WARNING! - Ignoring the following may result in injury or damage to equipment
SAFETY
Where there is conflict between EMC and Safety requirements, personnel safety shall always take precedence.
•Never perform high voltage resistance checks on the
wiring without first disconnecting the drive from the circuit
being tested.
•Whilst ensuring ventilation is sufficient, provide guarding
and /or additional safety systems to prevent injury or
damage to equipment.
•When replacing a drive in an application and before
returning to use, it is essential that all user defined
parameters for the product’s operation are correctly
installed.
•All control and signal terminals are SELV, i.e. protected by double
insulation. Ensure all external wiring is rated for the highest system
voltage.
•Thermal sensors contained within the motor must have at least
basic insulation.
•All exposed metalwork in the Inverter is protected by basic
insulation and bonded to a safety earth.
•RCDs are not recommended for use with this product but, where
their use is mandatory, only Type B RCDs should be used.
EMC
•In a domestic environment this product may cause radio
interference in which case supplementary mitigation
measures may be required.
•This equipment contains electrostatic discharge (ESD)
sensitive parts. Observe static control precautions when
handling, installing and servicing this product.
•This is a product of the restricted sales distribution class according
to IEC 61800-3. It is designated as “professional equipment” as
defined in EN61000-3-2. Permission of the supply authority shall be
obtained before connection to the low voltage supply.
WARNING! – Control Unit Removal / Fitting
Isolate supply before plugging or unplugging control unit to the power stack.

1-4 Safety
AC30V series Variable Speed Drive
CAUTION!
APPLICATION RISK
•The specifications, processes and circuitry described herein are for guidance only and may need to be adapted to the user’s
specific application. We can not guarantee the suitability of the equipment described in this Manual for individual applications.
RISK ASSESSMENT
Under fault conditions, power loss or unintended operating conditions, the drive may not operate as intended. In particular:
•Stored energy might not discharge to safe
levels as quickly as suggested, and can still
be present even though the drive appears to
be switched off
•The motor's direction of rotation might not be controlled
•The motor speed might not be controlled
•The motor might be energised
A drive is a component within a drive system that may influence its operation or effects under a fault condition. Consideration must
be given to:
•Stored energy •Supply disconnects •Sequencing logic •Unintended operation

Introduction 2-1
AC30V series Variable Speed Drive
Chapter 2: Introduction
About this Manual
Motors used must be suitable for Inverter duty.IMPORTANT
NOTE Do not attempt to control motors whose rated current is less than 25% of the drive rated current. Poor motor control or Autotune
problems may occur if you do.
This manual is intended for use by the installer, user and programmer of the AC30V drive. It assumes a reasonable level of understanding in
these three disciplines.
NOTE Please read all Safety information before proceeding with the installation and operation of this unit.
It is important that you pass this manual on to any new user of this unit.
HOW THE MANUAL IS ORGANISED
This Engineering Reference manual is organised into chapters, indicated by the numbering on the edge of each page. If the manual is to be
printed it is designed so that it should be printed double-sided using the short-edge for binding.
Information for all AC30V units is included (frames D, E, F, G & H).
Parker Hannifin Manufacturing Limited is referred to as “Parker” throughout the manual.
The manual is more detailed than the relevant QuickStart manual, and so is of use to the unfamiliar as well as the high-end user.

2-2 Introduction
AC30V series Variable Speed Drive
INITIAL STEPS
Use the manual to help you plan the following:
Installation Know your requirements:
•certification requirements, CE/UL/CUL conformance
•conformance with local installation requirements
•supply and cabling requirements
Operation Know your operator:
•how is it to be operated, local and/or remote?
•what level of user is going to operate the unit?
•decide on the best menu level for the Keypad (where supplied)
Programming (Parker Drive Quicktool) – pc programming tool
Know your application:
•Install the Parker Drive Quicktool (PDQ) after downloading it from www.parker.com/ssd/pdq
•Connect your pc to your Drive via Ethernet
•Commission your Drive with the Parker Drive Quicktool wizard
•Go to Appendix D Parameter Reference for more information
PC REQUIREMENTS
Minimum system requirements:
•1GB RAM
•1GHz Pentium
•1GB free Hard Disk space
•1024x768 screen resolution
Operating Systems:
•Windows XP
•Windows Vista (32 bit)
•Windows 7 (32 & 64 bit)
•Windows 8 (32 & 64 bit)

Introduction 2-3
AC30V series Variable Speed Drive
Equipment Inspection
♦Check for signs of transit damage
♦Check the product code on the rating label conforms to your requirement.
If the unit is not being installed immediately, store the unit in a well-ventilated place away from high temperatures, humidity, dust, or metal particles.
Storage and Shipping Temperatures
Storage Temperature : -25°C to +55°C Shipping Temperature : -25°C to +70°C

2-4 Introduction
AC30V series Variable Speed Drive
Power Ratings
Order Code
Normal Duty Ratings
Heavy Duty Ratings
Frame
kW/HP Output Current Arms kW/HP Output Current Arms
400 VAC
480 VAC
400 VAC
480 VAC
380-480 (± 10 %) VAC Supplies Three Phase
31V-4D0004-B

-

-0000
1.1/1.5
3.5
3.0
0.75/1
2.5
2.1
D
31V-4D0005-B-

-0000
1.5/2
4.5
3.4
1.1/1.5
3.5
3.0
D
31V-4D0006-B-

-0000
2.2/3
5.5
4.8
1.5/2 4.5 3.4 D
31V-4D0008-B

-

-0000
3/4
7.5
5.8
2.2/3
5.5
4.8
D
31V-4D0010-B-

-0000
4/5
10
7.6
3/4
7.5
5.8
D
31V-4D0012-B-

-0000
5.5/7.5
12
11
4/5 10 7.6 D
31V-4E0016-B

-

-0000
7.5/10
16
14
5.5/7.5
12
11
E
31V-4E0023-B-

-0000
11/15
23
21
7.5/10
16
14
E
31V-4F0032-B-

-0000
15/20
32
27
11/15
23
21
F
31V-4F0038-B

-

-0000
18/25
38
36
15/20
32
27
F
31V-4G0045-B-

-0000
22/30
45
40
18/25
38
36
G
31V-4G0060-B-

-0000
30/40
60
52
22/30
45
40
G
31V-4G0073-B

-

-0000
37/50
73
65
30/40
60
52
G
31V-4H0087-B-

-0000
45/60
87
77
37/50
73
65
H
31V-4H0105-B-

-0000
55/75
105
96
45/60
87
77
H
31V-4H0145-B-

-0000
75/100
145
124
55/75 105 96 H
EMC Filter Options

No filter
N
C2 filter
F
C3 filter
E
Graphical Keypad Options

Graphical Keypad
2
Keypad Blanking Cover
1
No Keypad
0
Environmental Protection
Options

Standard Coating
Enhanced Coating
E
S

Introduction 2-5
AC30V series Variable Speed Drive
Packaging and Lifting Details
Caution
The packaging is combustible. Igniting it may lead to the generation of lethal toxic fumes.
♦Save the packaging in case of return. Improper packaging can result in transit damage.
♦Use a safe and suitable lifting procedure when moving the unit. Never lift the unit by its terminal connections.
♦Prepare a clear, flat surface to receive the drive before attempting to move it. Do not damage any terminal connections when
putting the unit down.

3-1 Product Overview
AC30V series Variable Speed Drive
Chapter 3: Product Overview
Product Range
AC30V FRAME D, E, F, G, H
Graphical Keypad
(GKP)
Integrated quick start
guide and multi-
language support
Figure 3-1
Illustrated Frame E
GPIO (General Purpose I/O Options) & Encoder
A range of field fittable I/O Options.
Control Module
Cover
Removable Fan Cassette
Can be removed for cleaning and replacement see Fan
Cassette in Chapter 11
Top Terminal Cover
Integrated Ethernet
Drive programming, monitoring and
Modbus TCP/IP COMMS
SD Card
Drive configuration storage and
application cloning
Power Stack
Fieldbus Option
A range of field-fittable
communications and I/O options
Bottom Terminal Cover
Removable Mounting
Feet
Control
Module

Product Overview 3-2
AC30V series Variable Speed Drive
Control Features
The drive is fully featured when controlled using the optional Keypad (or a suitable pc programming tool).
The ‘General’ control features below are not user-selectable when the unit is controlled using the analog and digital inputs and outputs.
General
Output Frequency
Selectable 0 – 500Hz
Switching Frequency
2 – 16 kHz
Voltage Boost for V/F control
0-25%
Motor Control Modes
Induction motor: VHz control, Sensorless Vector Control, or Closed Loop Vector Control
(with encoder if fitted). Sensorless and Closed Loop Vector require autotune.
PMAC motor: Sensorless Vector Control
Skip Frequencies
Skip frequencies with adjustable skip band width
Preset Speeds
User selectable preset speeds
Stopping Modes
Ramp, Coast, DC Injection, Quickstop
S Ramp and Linear Ramp
Symmetric or asymmetric ramp up and down rates
Raise/Lower
Programmable MOP function
Jog
Programmable jog speed
Diagnostics
Full diagnostic and monitoring facilities
Protection
Trip Conditions
Output short line to line, and line to earth
Overcurrent > 220% HD current
Stall
Heatsink overtemperature
Motor Thermistor overtemperature (using optional GPIO)
Overvoltage and undervoltage
Current Limit
Adjustable 110% (Normal Duty) or 150% (Heavy Duty)
180% shock load limit (Heavy Duty)
Inverse Time
Dual Rating
Normal duty (110% overload for 60s)
Heavy duty (150% overload for 60s)
Inputs/Outputs
Analog Inputs
2 configurable inputs; voltage or current
Analog Outputs
2 configurable outputs; voltage or current
Digital Inputs
3 configurable 24V dc inputs
Digital I/O
4 configurable 24V dc open collector outputs/digital inputs
Relay Outputs
2 configurable relay output
Table 3-1 Control Features

3-3 Product Overview
AC30V series Variable Speed Drive
Functional Overview
L1
L2
L3
PE
EMC
Filter
MOVs
Input
rectifier
LINK – customer accessible
Filter
Earth
+DB
X6
Inverter
stage M1/U
M2/V
M3/W
I
u
I
W
DC+ DB+
DC-
PE
DC+
DC-
SMPS
DC+
DC-
Main cooling
Fan(s) (24V)
PWM
ISOLATION
DB control stack
temperature
POWER
CONTROL
Switched fan supply
DB
EEPROM
Precharge
Control
Control Module
LINK – customer accessible
serviceable
&
testable
Block Diagram for Frames D, E, F