Parker 890 Series Instruction manual

890
Quickstart
Manual
890SD (Standalone) Drive
Frames B, C & D
HA471071U000 Issue 3 (ISO A4)
HA471071U001 Issue 3 (American Quarto)
©Copyright 2007 Parker SSD Drives, a division of Parker Hannifin Ltd.
All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any
form or by any means to persons not employed by a Parker SSD Drives company without written permission
from Parker SSD Drives, a division of Parker Hannifin Ltd . Although every effort has been taken to ensure the
accuracy of this document it may be necessary, without notice, to make amendments or correct omissions.
Parker SSD Drives cannot accept responsibility for damage, injury, or expenses resulting therefrom.
WARRANTY
Parker SSD Drives warrants the goods against defects in design, materials and workmanship for the
period of 12 months from the date of delivery on the terms detailed in Parker SSD Drives Standard
Conditions of Sale IA058393C.
Parker SSD Drives reserves the right to change the content and product specification without notice.

Page 2
C o n t e n t s
Page
Safety...................................................................................................................................................................... 3
Hazards to Personnel 3
Application Risk 3
•Risk Assessment 4
•Accessibility 4
•Protective Insulation 4
•RCDs 4
Introduction........................................................................................................................................................... 5
About this QuickStart 5
Installation............................................................................................................................................................. 6
Dimensions 7
•Ventilation 7
•Environmental Conditions 7
Overview................................................................................................................................................................ 8
3-Phase Connections.......................................................................................................................................... 9
Motor Connections............................................................................................................................................ 10
890SD Control Connections ............................................................................................................................ 11
890SD Feedback Connections ........................................................................................................................ 12
Drive Start-up...................................................................................................................................................... 13
Before Applying Power : 13
Drive Set-up ........................................................................................................................................................ 14
Motor Data 14
Quick Setup Parameters 14
Autotune 15
Running in Local 15
Running in Remote 16
Appendix A: Using the 6511 Keypad ............................................................................................................. 17
The Menu Structure 18
Appendix B: Using the 6901 Keypad ............................................................................................................. 19
The Menu Structure 20
Appendix C: Analog and Digital I/O................................................................................................................ 21
890SD Control Terminals 22
Appendix D: Electrical Ratings ....................................................................................................................... 23

Page 3
Safety
IMPORTANT Please read this information BEFORE installing the equipment.
Hazards to Personnel
WARNING!
This equipment can endanger life through rotating machinery and high voltages. Failure
to observe the following will constitute an ELECTRICAL SHOCK HAZARD.
Metal parts may reach a temperature of 70 degrees Centrigrade in operation.
Before working on the equipment, ensure isolation of the mains supply from terminals
L1, L2 and L3. The equipment contains high value capacitors which discharge slowly after
removal of the mains supply. Wait for at least 3 minutes for the dc link terminals (DC+ and
DC-) to discharge to safe voltage levels (<50V). Measure the DC+ and DC- terminal
voltage with a meter to confirm that the voltage is less than 50V.
Do not apply external voltage sources (mains suppy or otherwise) to any of the braking
terminals (DBR+, DBR-, DC+, INT or EXT).
Application Risk
The specifications, processes and circuitry described herein are for guidance only
and may need to be adapted to the user's specific application.
Parker SSD Drives does not guarantee the suitability of the equipment described in
the Manual for individual applications.

Page 4
Risk Assessment
Under fault conditions, power loss or other operating conditions not intended, the
equipment may not operate as specified. In particular:
•The motor speed may not be controlled
•The direction of rotation of the motor may not be controlled
•The motor may be energised
Accessibility
All live power terminals are IP20 rated only, since the equipment is intended to be
installed within a normally-closed cubicle or enclosure, which itself requires a tool to
open.
Protective Insulation
•All control and signal terminals are SELV, i.e. protected by double insulation.
Ensure all wiring is rated for the highest system voltage.
NOTE Thermal sensors contained within the motor must be single/basic insulated.
•All exposed metalwork in the Drive is protected by basic insulation and bonding to
a safety earth.
RCDs
Not recommended for use with this product. Where their use is mandatory, use only
Type B RCDs (EN61009).
Caution
This is a product of the restricted sales distribution class according to IEC 61800-3. It
is designated as “professional equipment” as defined in EN61000-3-2. Permission of
the supply authority shall be obtained before connection to the low voltage supply.

Page 5
Introduction
The 890SD Standalone Drive is designed for speed control of standard ac 3-phase motors.
•Control it remotely using configurable analogue and digital inputs and outputs.
•Control it locally using the 6511 Keypad.
•Use the Design System Explorer Configuration Tool (DSE 890) to give access to parameters,
diagnostic messages, trip settings and application programming.
•Fit Options to the unit to give serial communications and closed loop speed control.
IMPORTANT Motors used must be suitable for Inverter duty.
About this QuickStart
This QuickStart will:
•Familiarise you with the terminals and operation of the unit.
•Provide
*basic installation details and a quick set-up procedure.
•Show you how to Autotune the drive and start the motor.
* Because the 890 is a system product and we have no knowledge of your application, we detail
the quickest way to power-up the drive using a simple earthing scheme with minimal control
wiring. Refer to the full Engineering Reference Manual for items not covered in this QuickStart.
Provided with every 890 unit is a :
zQuickstart
zCompact disk containing the Engineering Reference Manual and DSE Configuration Tool
z890 Installation Kit and instruction leaflet
z6511 Keypad
zCustomer-ordered Options
This QuickStart assumes that:
•You are a qualified technician with experience of installing this type of equipment.
•You are familiar with the relevant standards and Local Electric Codes (which take precedence).
•You have read and understood the Safety information provided at the front of this QuickStart.
•You realise that this guide contains only basic information and that you may need to refer to the
Engineering Reference Guide to complete your installation.

Page 6
Installation
A simplified installation is shown below. This installation is not EMC compliant. For European
installations and countries with EMC legislation refer to the 890 Engineering Reference Manual,
Appendix C.
KEY
B Back-plate
C Cubicle
G
Supply
Protective
Earth/Ground
K Motor
(M1, M2, M3)
L
3∅Power
Supply Cable
(L1, L2, L3)
P Fuse or circuit
breaker
T Control Wiring
terminals
890 Installation Kit
The 890 Installation Kit is shown attached to the bottom of the 890SD
units in the diagram. It can also be fitted to the top of the unit.
The kit provides several options for earth/ground connections. It also
includes the brackets for DIN rail mounting the unit. Refer to the
instructions in the kit and use the appropriate parts.
* Permanent Earthing
The unit must be permanently earthed according to EN 50178: A cross-
section conductor of at least 10mm² is required. This can be achieved
either by using a single conductor (PE) or by laying a second conductor
though separate terminals (PE2 where provided) and electrically in
parallel.

Page 7
Dimensions
Dimensions are in millimeters (X: Power Bracket - 890 Installation Kit, Y: Control Bracket)
The units must be installed in a cubicle. Mount the drive using the keyholes and slots or on a 35mm
DIN rail using the 890 Installation Kit supplied.
Ventilation
The drives can be mounted side-by-side with no clearance. A minimum
of 150mm (6 inches) free-air space must be allowed at the top and
bottom of each drive. If mounting drives above or below other
equipment, the top and bottom distances should be added for overall
clearance between drives.
Environmental Conditions
Operating ambient temperature 0°C to 45°C (32°F to 113°F)
Enclosure rating IP20 – UL(cUL) Open type
Atmosphere Dust free, non flammable, non-corrosive, <85% humidity,
non-condensing

Page 8
3-Phase Line Input
Mechanical Brake
Motor Thermistor
3-Phase Motor Output
Dynamic Braking
Analog I/O
Auxiliary 24V
Digital I/O
Option Card A
Option Card B
Earth/Ground
Earth/Groun
d
DC Link
Status LED
USB Port
Feedback Option F
Overview

Page 9
3-Phase Connections
•Connect 3-phase power in any order to L1, L2, L3.
Maximum wire sizes:
Frame B: 6mm2/10AWG - 0.5Nm
Frame C: 10mm2/8AWG - 1.2Nm
Frame D: 16mm2/4AWG - 2.4Nm
•Use branch circuit protection (circuit breaker
and/or fuses)
Refer to Appendix D for Drive Rating details
1
•An External Braking Resistor is
optional. Connect it between
DBR+ and DBR- for high inertial
loads (DC+ and EXT terminals on
Frame B units, as shown).
DO NOT apply external voltage
sources (mains supply or
otherwise) to the braking terminals.
•The terminal labelled INT on the
frame B drive is for future use
only.
DO NOTwire to this terminal.
•We recommend using a thermal
overload switch to protect the
braking circuit.
•Connect the earth/ground wire to
the top ground bracket.
Maximum wire sizes:
Frame B: 6mm2/10AWG
Frame C: 10mm2/8AWG
Frame D: 16mm2/4AWG
2

Page 10
Motor Connections
3
•Connect motor leads to M1,
M2, M3. Maximum wire sizes:
Frame B: 4mm2/12AWG
Frame C: 10mm2/8AWG
Frame D: 16mm2/4AWG
•Connect the earth/ground
wire from the terminal box of
the motor directly to the
bottom ground bracket.
Maximum wire sizes:
Frame B: 4mm2/12AWG
Frame C: 10mm2/8AWG
Frame D: 16mm2/4AWG
•If not using shielded cable,
run motor leads in an
enclosed metal conduit
grounded at both ends
4
•Connect motor thermal
switch or thermistor to Th1,
Th2. Drive will trip when the
thermal switch opens, or
when the thermistor
resistance exceeds 4kΩ
maximum (PTC Type A : IEC
34-11 Part 2)
•If the motor does not have a
protective device
(thermistor), link these
terminals. The drive needs
the thermistor inputs
connected for it to run.
5
•Connect the 24V DC brake supply to
terminals 1 and 2, and connect the
brake terminals to 3 and 4. The brake
coil is energized when the drive runs.
7
•Connect the earth/ground wire to the bottom
ground bracket. Maximum wire sizes:
Frame B: 4mm2/12AWG
Frame C: 10mm2/8AWG
Frame D: 16mm2/4AWG
6

Page 11
890SD Control Connections
Connect volt-free contacts as required
•RUN (maintained contact)
terminal X14/03 and terminal X15/02
B Se
q
uencin
g
•Connect a 10kΩpotentiometer at
terminal block X12 (Analog I/P 3)
High (CW): terminal X12/08
Wiper: terminal X12/04
Low (CCW): terminal X12/01
•Connect the shield to
earth/ground at the bottom
ground bracket
A S
p
eed Reference
OR
•External 2-wire speed
reference between
terminals X12/01(-) and
X12/04(+)
•Connect the shield to
earth ground at the
bottom ground bracket
•SPEED FEEDBACK
10V = ±100% speed
at terminal X12/0 6
•TORQUE FEEDBACK
10V = ±200% torque
at terminal X12/07
•ANALOG COMMON
0V at terminal X12/0 1
Analo
g
This is a basic connection diagram.
For more detailed information on control connections, refer to Appendix C.
•DRIVE HEALTH
Relay dry contact
(24V rated) at
terminal X14/01 and
terminal X14/02
•RUNNING
24V sourcing output
at terminal X15/08
•ZERO SPEED
24V sourcing output
at terminal X15/09
•DIGITAL COMMON
0
V at terminal X14
/0
4
Di
g
ital
The control terminals will accept a
single wire of size 1.5mm2/16AWG. For
two wires per terminal, use smaller
gauge wire such as 0.5mm2/22AWG.
Earth/ground plate
for terminating all
control wiring shields

Page 12
890SD Feedback Connections
Incremental Pulse Encoders
The default settings for the drive are for 2048 line,
quadrature, incremental pulse encoders with differential
outputs operating from a 10VDC supply.
•Z channel (Marker pulse) connections are not
necessary for running the drive, but inputs are
provided for positioning and servo applications.
The supply voltage to the encoder is set in the Quick
Setup menu. Range 10 VDC to 20 VDC
Use the Keypad to set the following options:
Supply Voltage - PULSE ENC VOLTS (S17)
Number of lines per revolution - ENCODER LINES
parameter (S18)
* Encoder direction - ENCODER INVERT (S19)
* Used to match the encoder direction to the motor
direction. When TRUE, changes the sign of the
measured speed and the direction of the position count.
It is necessary to set up this parameter when in
CLOSED-LOOP VEC mode, as the encoder direction
must be correct for this mode to operate.
Using other types of encoders requires the DSE
Configuration Tool and the the setting of other
parameters. Refer to the 890 Engineering Reference
Manual for details of these parameters.
This section is only for closed loop vector and induction servo applications.
Skip this page if there is no encoder or resolver mounted on the motor
OPTION F Terminal Block
01 Shield
02 Supply –
03 Supply +
04 Channel Z/
05 Channel Z
06 Channel B/
07 Channel B
08 Channel A/
09 Channel A
Option F

Page 13
Drive Start-up
Before Applying Power :
•Read the Safety section at the front of the QuickStart.
•Ensure that all local electric codes are met.
•Check for damage to equipment.
•Check for loose ends, clippings, filings, drilling swarf etc. lodged in the drive and
system.
•Check all external wiring circuits of the system - power, control, motor and earth
connections.
•Ensure that unexpected rotation of the motor in either direction will not result in
damage, bodily harm or injury. Disconnect the load from the motor shaft, if
possible.
•Check the state of the Motor Thermistor and Brake Resistor connectors. Check
external run contacts are open. Check external speed setpoints are all at zero.
•Ensure that nobody is working on another part of the system which will be
affected by powering up.
•Ensure that other equipment will not be adversely affected by powering up.
•Check motor stator connections are correctly wired for for Star or Delta as
necessary for drive output voltage.
If all connections have been checked, it is time to POWER UP the drive.

Page 14
Drive Set-up
Refer to Appendix A if using the 6511 keypad supplied with the drive. Appendix B contains information
about the 6901 keypad that displays menu and parameter names in English.
Motor Data
Before attempting to set up the drive, you will need some motor information. This is found on the
motor nameplate. The information you will need is listed below:
Base Volts
Base frequency
Base RPM
Full load amps
No load amps (mag current)
Connection (star or delta)
Quick Setup Parameters
The following is a list of the Quick Setup parameters you must check before starting the drive. Set
only the ones marked with “x” in the table below, under the intended mode of operation.
V/Hz SV Vector
S1 Control Mode Select the intended operating mode x x x
S2 Max Speed Motor RPM at full process speed x x x
S7 V/F shape Usually Linear. Choose fan curve only for fans x
S9 Motor Current Motor full load current from motor nameplate x x x
S12 Motor Base Freq Motor nameplate frequency x x x
S13 Motor Voltage Motor nameplate voltage x x x
S14 Nameplate RPM Motor nameplate RPM x x x
S15 Motor Poles See Note xx
S17 Pulse Enc Volts set between 10-20V to match encoder x
S18 Encoder Lines Pulses per Revolution of encoder x
S19 Encoder Invert Changes polarity of encoder feedback x
S20 Autotune Enable Drive will Autotune if started x x
S22 Mac Current Enter the No-Load Amps from the motor nameplate x x* x*
* if perfoming a Stationary Autotune.
NOTE Some of the parameters are product code dependent, that is, they are different for each frame
size and power rating. For example, the unit will be set for either 50Hz or 60Hz operation:
Motor Poles for 60Hz2 poles = 3600 rpm, 4 poles = 1800 rpm, 6 poles = 1200 rpm
Motor Poles for 50Hz2 poles = 3000 rpm, 4 poles = 1500 rpm, 6 poles = 1000 rpm

Page 15
Autotune
•Ensure that MAX SPEED is greater than NAMEPLATE RPM for a successful autotune.
•In the QUICK SETUP menu, set AUTOTUNE ENABLE (S20) to TRUE.
•On the 890SD keypad select LOCAL mode. Set the local setpoint, OP 1, to 0.0%.
•Press the green RUN button. The drive will begin autotuning. The drive will stop without errors if
autotune is successful.
•Go to SYSTEM::SAVE CONFIG::APPLICATION and UP arrow to save your settings
Running in Local
•On the 890SD keypad select LOCAL mode. The display will show the Local Setpoint : 0.0%
•Use the UP arrow to set a Local Setpoint, for example 20%.
•Press the green RUN button. The motor will accelerate to the desired speed and maintain it. Adjust
RAMP ACCEL TIME (S3) in Quick Setup to the desired level.
•Press the red STOP button. The motor will decelerate to a stop. Adjust RAMP DECEL TIME (S4) in
Quick Setup to desired level. If the drive trips on Overvoltage, extend the RAMP DECEL TIME or
connect a braking resistor. Refer to the 890 Engineering Reference Manual.
Go to SYS::SAVE::APP and UP arrow to save your settings. Values are stored during power-down.
This section is only for ope
r
ating in Sensorless or Closed-loop Vector modes.
If the drive is in V/Hz mode, Autotune is unnecessary and will not Enable.
ROTATING AUTOTUNE STATIONARY AUTOTUNE
Under QUICK SETUP, enter the exact MAG
CURRENT (S22) in Amps (from motor data)
Under Quick setup, set AUTOTUNE MODE (S21)
to STATIONARY
Is the motor uncoupled
from the load and free
to rotate without
causin
g
p
roblems?
YES NO

Page 16
Running in Remote
•On the 890SD keypad select REMOTE mode. The display will show the remote Setpoint : ?.?%
(The value displayed depends on the external speed reference).
•Dial in a speed setpoint using the Speed potentiometer until the display reads 20%.
•Start the drive by closing the Start contact between terminal X14/03 and terminal X15/02. The
motor will accelerate to the desired speed and maintain it. Adjust RAMP ACCEL TIME (S4) in Quick
Setup to the desired level.
•Open the Start contact. The motor will decelerate to a stop. Adjust RAMP DECEL TIME (S4) in
Quick Setup to desired level. If the drive trips on Overvoltage, extend the RAMP DECEL TIME or
connect a braking resistor. Refer to the 890 Engineering Reference Manual..
Go to SYS::SAVE::APP and UP arrow to save your settings. Values are stored during power-down.
M
ME
M E

Page 17
Appendix A: Using the 6511 Keypad
The 6511 is the keypad that comes as standard with
any 890 product. It is a one-line backlit LCD with units
and symbols for different functions. It can be used to
setup and configure the 890. It can also be used to
operate the drive in Local mode from its Start and Stop
buttons.
From power-up, the keypad displays the Software
Version, and then times-out to show the Remote
Setpoint, as shown opposite.
To change Operating Mode:
You must be at the top of the MMI, showing the
software version, before you can change
between local and remote modes.
Mode Action
Hold the Stop key down
until is displayed
Remote
to
Local
Hold the Stop key down
until and are
removed and the software
version is displayed
Local
to
Remote
To display the software version:
Press repeatedly to display software
version
To Stop in
Local Mode:
Press
To Start in
Local Mode:
Press
Displays the units for the value:
Sfor seconds, Afor current in Amps, Vfor voltage in
Volts, %for percentage, Hz for frequency in Hertz
Indicates Local Mode
(Remote Mode when not
visible)
Displays diagnostics, parameter and
trip information
Indicates
motor shaft
direction

Page 18
The Menu Structure
The main menus are shown below. Each menu contains parameters.
NOTE Refer to the Engineering Reference Manual for a list of available parameters.
How to Edit a Parameter
Press to enter the SET::QUICKSETUP menu.
Scroll through the parameters using the and keys.
Press to select a parameter for editing.
Increment/decrement the parameter value using the and keys.
Press to exit the parameter.
This is the power-up welcome screen. If a different screen
appears, press E a few times to return to this screen
Press the M key to get to OPERATOR menu
DOWN arrow to get to the DIAGNOSTICS menu
DOWN arrow to get to the QUICK SETUP menu
DOWN arrow to get to the SYSTEM menu
M
time -out
E

Page 19
Appendix B: Using the 6901 Keypad
The 6901 keypad can be plugged into any 890 product. It is a two-
line backlit LCD display with units and symbols. It can be used to
setup and configure the 890 in plain language. It can also be used
to operate the drive in Local mode from its Start and Stop buttons,
Jog and reverse.
Menus
E
exit a menu
M
sub-menu or
parameter scroll up scroll down
Parameters
E
exit
parameter
M
make
writable
previous
parameter
next
parameter
Edit
E
stop editing
M
show PREF
(hold) inc value dec value
To display the Software Version and
Voltage Rating:
Press repeatedly to display the
Welcome Screen.
Press to return to the Menus.
To Stop in
Local Mode:
Press .
To Start in
Local Mode:
Press .
To change Operating Mode:
From power-up, the keypad displays the Software Version, and then times-out to show the Remote
Setpoint.
Mode Action
Toggle between modes using the L/R key
L
R
Remote to Local
SEQ and REF LEDs are On when in Local
Toggle between modes using the L/R key
L
R
Local to Remote
SEQ and REF LEDs are Off when in Remote
SEQ and REF LEDs are
On when in Local mode

Page 20
The Menu Structure
The main menus are shown below. Each menu contains parameters.
NOTE Refer to the Engineering Reference Manual for a list of available parameters.
M
OPERATOR
menu at level 1
DIAGNOSTICS
menu at level 1
QUICK SETUP
menu at level 1
SETUP
menu at level 1
SYSTEM
menu at level 1
AC MOTOR DRIVE
15kW 400V 1.x
DOWN arrow to get to the SETUP menu -
contains all the parameters
DOWN arrow to get to the SYSTEM menu
DOWN arrow to get to the DIAGNOSTICS menu
DOWN arrow to get to the QUICK SETUP menu
This is the power-up welcome screen. If a different screen
appears, press E a few times to return to this screen.
Press the M key to get to the OPERATOR menu