Parker PSD1-SW1200 User manual

192-011006N8 PSD1 Installation Guide
1 (109)192-011006N8 2019-07 09.10.19 09:27
192-011006N8
2019-07
Up from release R1.7.1
Parker Servo Drive
Servo Drives
Installation instructions

What is necessary and where to find it?
2 (109)192-011006N8 2019-07 09.10.19 09:27
Trademarks
Windows 7, Windows 8, Windows 10 are registered trademarks of Microsoft Corporation.
EtherCAT® is a registered trademark and patented technology, licensed from Beckhoff Automation
GmbH, Germany.
Safety over EtherCAT® is a registered trademark and patented technology, licensed from Beckhoff
Automation GmbH, Germany.
CoDeSys® is a registered trademark of 3S-Smart Software Solutions GmbH.
PROFINET is a registered trademark of Profibus and PROFINET International.
Ethernet/IP is a trademark of Open DeviceNet Vendor Association.
Non-warranty clause
We checked the contents of this publication for compliance with the associated
hardware and software. We can, however, not exclude discrepancies and do
therefore not accept any liability for the exact compliance. The information in this
publication is regularly checked, necessary corrections will be part of the
subsequent publications.
German Master created.
Production site:
Germany
Parker Hannifin Manufacturing Germany GmbH & Co. KG
Electromechanical & Drives Division Europe [EMDE]
Robert-Bosch-Strasse 22
77656 Offenburg (Germany)
Tel.: + 49 (0781) 509-0
Fax: + 49 (0781) 509-98176
Internet: www.parker.com/eme http://www.parker.com/eme
E-mail: [e-mail] mailto:[e-mail]
Certified accrding to ISO 9001:2015
Parker Hannifin Manufacturing Germany GmbH & Co KG - Sitz: Bielefeld - Amtsgericht: Bielefeld HRA 15699
Partner liable to unlimited extent: Parker Hannifin GmbH, Sitz Bielefeld, Amtsgericht Bielefeld HRB 35489
Geschäftsführung der PARKER Hannifin GmbH: Dr.-Ing. Hans-Jürgen Haas, Kees Veraart, Chairman of the board: Dr.-Ing. Gerd Scheffel
Italy:
Parker Hannifin Manufacturing Srl
Electromechanical & Drives Division [EME]
Via C. Gounod, 1
20092 Cinisello Balsamo (Milano), Italy
Phone: + 39 (0)2 361081
Fax: + 39 (0)2 36108400
Internet: www.parker.com/eme http://www.parker.com/eme
E-mail: [e-mail] mailto:[e-mail]
Certified according to ISO 9001:2015
Location USA:
Parker Hannifin Corporation • Electromechanical Automation
5500 Business Park Drive • Rohnert Park, CA 94928
Phone #: [phone] • FAX #: [phone]
E-mail: [e-mail] mailto:emn_s[email protected]om • Internet:
www.parker.com/emn http://www.parker.com/emn

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Content
1. What is necessary and where to find it? ................................................................ 6
2. Introduction............................................................................................................. 7
2.1 Device assignment............................................................................................................ 7
2.2 Scope of delivery .............................................................................................................. 7
2.3 Type identification plate PSD1-S and PSD1-M with Safety Option Board .................. 7
2.4 Type identification plate PSD1-M .................................................................................... 8
2.5 Order/ type code PSD ....................................................................................................... 9
2.6 Designated use.................................................................................................................. 9
2.7 Packaging, transport, storage ....................................................................................... 10
2.8 For Safety Use ................................................................................................................. 11
2.8.1. Explanation of the safety instructions ............................................................................. 11
2.8.2. Working safely / qualification .......................................................................................... 11
2.8.3. General hazards ............................................................................................................. 11
2.8.4. Special dangers .............................................................................................................. 11
2.8.5. Cautionary Markings....................................................................................................... 12
2.8.6. Responsibility.................................................................................................................. 13
2.9 Warranty conditions ....................................................................................................... 13
2.10 Conditions of utilization ................................................................................................. 13
2.10.1. Conditions of utilization for CE-conform operation.......................................................... 13
2.10.2. CE declaration of conformity PSD1-M ............................................................................ 16
2.10.3. CE declaration of conformity PSD1-S............................................................................. 17
2.10.4. Conditions of utilization for the cUL certification of PSD1-M........................................... 18
2.10.5. Conditions of utilization for the cUL certification of PSD1-S............................................ 21
2.10.6. Current on the mains PE (leakage current)..................................................................... 24
2.10.7. Supply networks ............................................................................................................. 24
2.11 Before commissioning the drive, please observe the following:............................... 25
3. PSD: PSD -Parker Servo Drive - Overview........................................................... 26
4. Installation of the individual drive PSD1-S .......................................................... 27
4.1 Before commissioning the drive, please observe the following:............................... 27
4.2 Mounting and dimensions.............................................................................................. 28
4.2.1. Mounting and dimensions PSD1-S ................................................................................. 28
4.3 Connector overview PSD1-S.......................................................................................... 29
4.3.1. Front view (PSD1-S)....................................................................................................... 29
4.3.2. View from below (PSD1-S) ............................................................................................. 30
4.3.3. View from above (PSD1-S)............................................................................................. 31
4.4 P14: Status LED (PSD1-S) .............................................................................................. 31
4.5 X17: Digital Inputs / outputs (PSD1-S) .......................................................................... 32
4.5.1. Control Voltage 24 VDC PSD1-S.................................................................................... 33
4.6 Wiring of the digital inputs and outputs ....................................................................... 33
4.7 X63: AC Mains Supply, DC voltage supply & Connection of braking resistor
(PSD1-S) ........................................................................................................................... 33
4.7.1. Mains connection PSD1-S .............................................................................................. 34
4.7.2. Braking operation PSD1-S.............................................................................................. 34
4.8 X52: Motor connection (PSD1-S) ................................................................................... 35
4.8.1. Motor connection with self-made motor cable................................................................. 35
4.8.2. Output data PSD1-S 1/3*230 VAC ................................................................................. 36
4.9 Motor feedback................................................................................................................ 36
4.9.1. X51: Motor holding brake and HIPERFACE DSL® Connection...................................... 36
4.9.2. X18: Connector assignment with configured resolver feedback ..................................... 37
4.9.3. X18: Assignment with configured incremental encoder or analogue Hall ....................... 38
4.10 X60: PC-/Diagnostic interface ........................................................................................ 38
4.11 Communication interfaces ............................................................................................. 39
4.11.1. X61, X62 Ethernet Connection ....................................................................................... 39

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5. Installation of the multi-axis system PSD1-M ..................................................... 40
5.1 Before commissioning the drive, please observe the following:............................... 41
5.2 Mounting and dimensions.............................................................................................. 41
5.2.1. Mounting and dimensions PSD1-M size 1 ...................................................................... 42
5.2.2. Mounting and dimensions PSD1-M size 2 ...................................................................... 43
5.3 Connector overview PSD1-M ......................................................................................... 44
5.3.1. Front view (PSD1-M) ...................................................................................................... 44
5.3.2. View from below (PSD1-M)............................................................................................. 46
5.3.3. View from above (PSD1-M) ............................................................................................ 47
5.4 P14 ... P16: Status LEDs of the individual axes (PSD1-M) .......................................... 47
5.5 X17: Digital Inputs / outputs Axis 1 & 3 (PSD1-M) ....................................................... 49
5.6 X21: Digital Inputs / outputs Axis 2 & 3 (PSD1-M) ....................................................... 49
5.7 Wiring of the digital inputs and outputs ....................................................................... 50
5.8 Motor connection / Output data..................................................................................... 51
5.8.1. Output data servo modules PSD1-M 3*400 VAC............................................................ 51
5.8.2. Output data of the PSD1-M power output stages ........................................................... 51
5.8.3. X45: Motor connection (PSD1-M) ................................................................................... 52
5.8.4. X43: Motor connection (PSD1M_1800) .......................................................................... 53
5.9 Motor feedback................................................................................................................ 54
5.9.1. X48: HIPERFACE DSL® & motor temperature sensor (PSD1-M) .................................. 54
5.9.2. X18, X19, X20 Connector assignment with configured resolver ..................................... 55
5.9.3. X18, X19, X20: Assignment with configured incremental encoder or analogue Hall....... 55
5.10 X46: Connection of motor brake (PSD1-M) .................................................................. 56
5.11 X44: Connection of motor brake (PSD1M_1800).......................................................... 57
5.12 Mains module PSD1-M_P ............................................................................................... 57
5.12.1. Connector overview PSD1-M_P (Mains module)............................................................ 57
5.12.2. P1: Status - LEDs - indication (Mains module) ............................................................... 59
5.12.3. S2: Modes switch (Power module) ................................................................................. 60
5.12.4. S3: Voltage switch (Power Module) ................................................................................ 60
5.12.5. Connections of the axis system ...................................................................................... 61
5.12.6. X9: Control voltage 24 VDC mains module..................................................................... 62
5.12.7. X41 Mains supply (mains module PSD1-M_P) ............................................................... 62
5.12.8. X40: Braking resistor / Temperature switch PSD1-M_P (Power supply)......................... 64
5.12.9. X4: Inputs / Outputs of the mains module....................................................................... 65
5.13 X60: PC-/Diagnostic interface ........................................................................................ 66
5.14 Communication interfaces ............................................................................................. 66
5.14.1. X61, X62 Ethernet Connection ....................................................................................... 66
6. Safe Torque Off (STO) with PSD1.......................................................................... 67
6.1 General Description ........................................................................................................ 67
6.1.1. Important Technical Terms and Explanations................................................................. 67
6.1.2. Applications in accordance with the regulations ............................................................. 68
6.1.3. Qualified Personnel ........................................................................................................ 68
6.1.4. Advantages of using the "safe torque off" safety function" STO ..................................... 69
6.2 STO Operating Principle................................................................................................. 69
6.2.1. STO principle with PSD1-S............................................................................................. 70
6.2.2. STO principle of PSD1-S with one axis module.............................................................. 70
6.2.3. STO principle of PSD1-M with two axis modules............................................................ 71
6.2.4. STO principle of PSD1-M with three axis modules ......................................................... 72
6.3 Notes on the STO function............................................................................................. 73
6.4 Conditions of utilization for the STO function ............................................................. 73
6.5 STO delay times .............................................................................................................. 74
6.6 STO Application examples............................................................................................. 75
6.6.1. STO and SS1 function with external safety control......................................................... 75
6.6.2. STO function without external safety control................................................................... 76
6.7 STO function test ............................................................................................................ 78
6.7.1. STO test protocol specimen............................................................................................ 79
6.8 Technical data STO......................................................................................................... 80
7. Accessories ........................................................................................................... 81

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7.1 SMH Servo Motors with HIPERFACE DSL® - Feedback ............................................. 81
7.1.1. Order code of motor cable .............................................................................................. 82
7.2 EMC measures ................................................................................................................ 82
7.2.1. Mains filter ...................................................................................................................... 82
7.2.2. Motor output chokes ....................................................................................................... 84
7.3 Line choke........................................................................................................................ 87
7.3.1. Line choke für PSD1-M_P010: 0.86 mH / 30 A............................................................... 87
7.3.2. Line choke for PSD1_M_P020: 0.45 mH / 55 A.............................................................. 87
7.4 External braking resistors.............................................................................................. 88
7.4.1. Overview Braking Resistors PSD1 ................................................................................. 89
7.4.2. Braking resistor ACB-0004-01 ........................................................................................ 89
7.4.3. Braking resistor ACB-0005-01 & ACB-0005-02 .............................................................. 90
7.4.4. Braking resistor ACB-0001-1 and ACB-0002-1............................................................... 91
7.4.5. Braking resistor ACB-0003-01 for PSD1-M_P020 .......................................................... 92
7.5 Interface Cables .............................................................................................................. 93
7.5.1. Ethernet Cables: CBD000C0-T00-T00-xxxx-00.............................................................. 93
8. Technical data ....................................................................................................... 94
8.1 PSD1-S: Single device .................................................................................................... 94
8.1.1. Mains connection PSD1-S .............................................................................................. 94
8.1.2. Output data PSD1-S 1/3*230 VAC ................................................................................. 95
8.1.3. Control Voltage 24 VDC PSD1-S.................................................................................... 95
8.1.4. Braking operation PSD1-S.............................................................................................. 95
8.1.5. Size / weight of PSD1-S.................................................................................................. 95
8.2 PSD1-M: Multi-axes system ........................................................................................... 96
8.2.1. Mains Connection Power module PSD1-M_P010 without line choke ............................. 96
8.2.2. Mains connection Power module PSD1-M_P010 with line choke................................... 96
8.2.3. Mains Connection Power module PSD1-M_P020 without line choke ............................. 97
8.2.4. Mains connection Power module PSD1-M_P020 with line choke................................... 97
8.2.5. Output data servo modules PSD1-M 3*400 VAC............................................................ 98
8.2.6. Output data of the PSD1-M power output stages ........................................................... 98
8.2.7. Control voltage 24 VDC PSD1-M_P (mains module)...................................................... 99
8.2.8. Braking operation PSD1-M ............................................................................................. 99
8.2.9. Dynamic braking module ................................................................................................ 99
8.2.10. Size / Weight PSD1-M .................................................................................................. 100
8.3 Motors/ feedback/ motor holding brake...................................................................... 100
8.3.1. Motor technologies supported....................................................................................... 100
8.3.2. Feedback system HIPERFACE DSL®.......................................................................... 101
8.3.3. Resolver........................................................................................................................ 101
8.3.4. Incremental encoder / analogue HAL sensor................................................................ 101
8.3.5. Motor holding brake output ........................................................................................... 102
8.4 Digital inputs / outputs (specifications)...................................................................... 102
8.5 Technical data STO....................................................................................................... 103
8.6 EC directives and applied harmonized EC norms (PSD1) ........................................ 103
8.7 EMC limit values PSD1 ................................................................................................. 103
8.8 Insulation requirements PSD1 ..................................................................................... 104
8.9 Environmental requirements PSD1............................................................................. 104
8.10 cUL certification ............................................................................................................ 104
8.11 EtherCAT characteristics ............................................................................................. 104
8.12 PROFINET Characteristics ........................................................................................... 105
8.13 Ethernet IP characteristics........................................................................................... 105
9. Index .................................................................................................................... 106

What is necessary and where to find it?
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1. What is necessary and where to find
it?
Software Tool,
Field Bus Files,
CE declaration of
compliance
PSD ServoManager
Downloads under http://solutions.parker.com/psd_support
http://solutions.parker.com/psd_support

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In this chapter you can read about:
•Device assignment ..................................................................................................................... 7
•Scope of delivery........................................................................................................................ 7
•Type identification plate PSD1-S and PSD1-M with Safety Option Board ................................... 7
•Type identification plate PSD1-M................................................................................................ 8
•Order/ type code PSD ................................................................................................................ 8
•Designated use .......................................................................................................................... 9
•Packaging, transport, storage ................................................................................................... 10
•For Safety Use ........................................................................................................................ 11
•Warranty conditions ................................................................................................................ 13
•Conditions of utilization............................................................................................................. 13
•Before commissioning the drive, please observe the following:................................................. 25
2.1 Device assignment
This manual is valid for the following devices:
•PSD1-SW1200 (2 A)
•PSD1-SW1300 (5 A)
•PSD1-M_1300 (5 A)
•PSD1-M_1400 (8 A)
•PSD1-M_1600 (15 A)
•PSD1-M_1800 (30A)
•PSD1-M_2220 (2 A + 2 A)
•PSD1-M_2330 (5 A + 5 A)
•PSD1-M_2440 (8 A + 8 A)
•PSD1-M_2630 (15 A + 5 A)
•PSD1-M_3222 (2 A + 2 A + 2 A)
•PSD1-M_3433 (8 A + 5 A + 5 A)
•PSD1-MWP010 (Mains module 10 kW)
•PSD1-MWP020 (Mains module 20 kW)
2.2 Scope of delivery
Included in delivery are mating connectors for:
PSD1-S
X17 (Push-in)
X51, X52, X63
Cable clamps for the motor cable in sizes D=7,9/9.5/11.1/12.7 mm
PSD1-M:
X17 / X21 (Push-in)
X45, X46, X48
Tin angle with screw terminals for motor and feedback cable
(see page 46)
PSD1-M_P:
X4 (Push-in)
X9, X40, X41
2.3 Type identification plate PSD1-S and PSD1-M with Safety
Option Board
The present device type is defined by the type specification plate (on the housing):
1 Order code of the device
2 Input voltage
3 Input Current
4 Serial Number
5
Output voltage
6 Output current
7 Output frequency
8 UL certification
(corresponding to the existing
logo)
9 Type of safety certification
2. Introduction

Introduction
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2.4 Type identification plate PSD1-M
The present device type is defined by the type specification plate (on the housing):
1 Order code of the device
2 Serial Number
3 Input voltage
4 Input Current
5 UL certification
6 Output voltage
7 Output current
8 Output frequency
9 IP Rating

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2.5 Order/ type code PSD
1
2
3
4
5
6
7
8
9
10
11
Ordering example
PSD1
M
W
3
433
B
1
1
0
0
000
1
Drive family
PSD1
Parker Servo Drive
2
Device type
S
Stand-Alone 230 VAC
M
Multi axis 400 VAC
3
Mounting type
W
Wall mounting
C
Cold plate*
P
IP20 push through 1)
4
Device type
1
1 performance level
2
2 performance levels
3
3 performance levels
P
Mains modules
5
Device type
PSD1SW1 Stand-Alone
200
2 A
300
5 A
PSD1MW1: 1 performance level
300
5 A
400
8 A
600
15A
800
30 A
PSD1MW2: 2 performance levels
220
2 + 2 A
330
5 + 5 A
440
8 + 8 A
630
15 + 5 A
PSD1MW3: 3 performance levels
222
2 + 2 + 2 A
433
8 + 5 + 5 A
PSD1MWP
010
10 kVA
020
20 kVA
6
Technology
B
Basis
7
Interface
1
EtherCAT
2
Field Bus configurable:3) PROFINET, EtherCATIN, Ethernet/IP
8
Feedback
1
Hiperface DSL®
2
Multi-Feedback configurable:3)
Hiperface DSL®, Resolver, Encoder (1 Vss)2), Encoder A/B (TTL)2),
Analog Hall (1 Vss)
2)
, EnDat 2.2
1)
,
BISS C
1)
9
Option 1
0
No option
1
Functional safety over EtherCATIN
10
Option 2
0
No option
11
Customized
000
Non customized
1) In development
2) in the first expansion stage only forPSD1-S and PSD1MW1...: Multi axes device
with one powerstage
3) configurable in PSD ServoManager
2.6 Designated use
The device is designed for operation in electric power drive systems (EN 50178).
Motion sequences can be automated with this device. Several motion sequences
can be can combined by interconnecting several of these devices. Mutual
interlocking functions must be incorporated for this purpose.
Please respect the technical data (see page 93)!
Exceeding / not respecting its intended use or its limits may cause danger.
•Motion sequence may not be carried out correctly which can cause personal
injuries or material damages.

Introduction
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•The device might be destroyed what could result in fire.
•The device corresponds to EN 61800-3, i.e. it is subject to limited sale. The
device can emit disturbances in certain local environments. In this case, the user
is liable to take suitable measures.
2.7 Packaging, transport, storage
Packaging material and transport
Caution!
The packaging material is inflammable, if it is disposed of improperly by burning,
lethal fumes may develop.
The packaging material must be kept and reused in the case of a return shipment.
Improper or faulty packaging may lead to transport damages.
Make sure to transport the drive always in a safe manner and with the aid of
suitable lifting equipment (Weight (see page 93)). Do never use the electric
connections for lifting. Before the transport, a clean, level surface should be
prepared to place the device on. The electric connections may not be damaged
when placing the device.
First device checkup
•Check the device for signs of transport damages.
•Please verify, if the indications on the Type identification plate correspond to your
requirements.
•Check if the consignment is complete.
Disposal
This product contains materials that fall under the special disposal regulation from
2010, which corresponds to the EC directory 2008/98/EC for dangerous disposal
material. We recommend to dispose of the respective materials in accordance with
the respectively valid environmental laws. The following table states the materials
suitable for recycling and the materials which have to be disposed of separately.
Material
suitable for
recycling
Disposal
metal yes no
Plastics yes no
Circuit boards no yes
Please dispose of the circuit boards according to one of the following methods:
•Burning at high temperatures (at least 1200°C) in an incineration plant licensed in
accordance with part A or B of the environmental protection act.
•Disposal via a technical waste dump which is allowed to take on electrolytic
aluminium condensers. Do under no circumstances dump the circuit boards at a
place near a normal waste dump.
Storage
If you do not wish to mount and install the device immediately, make sure to store it
in a dry and clean environment. Make sure that the device is not stored near strong
heat sources and that no metal chippings can get into the device.
Please note in the
event of storage >1
year:
Forming the capacitors
Forming the capacitors only required with 400 VAC axis controllers and
mains module PSD1-M_P
If the device was stored longer than one year, the intermediate capacitors must be
re-formed!
Forming sequence:
•Remove all electric connections
•Supply the device with 230VAC single phase for 30 minutes
♦via the L1 and L2 terminals on the device or
♦with multi axis devices via L1 and L2 on the mains module PSD1-M_P.

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2.8 For Safety Use
In this chapter you can read about:
•Explanation of the safety instructions........................................................................................ 11
•Working safely / qualification .................................................................................................... 11
•General hazards....................................................................................................................... 11
•Special dangers........................................................................................................................ 11
•Cautionary Markings................................................................................................................. 12
•Responsibility ........................................................................................................................... 13
2.8.1. Explanation of the safety instructions
Indicates a potential risk that may result in death or severe injury.
Indicates a potential medium risk with that may result in death or severe injury.
Indicates a potential low risk with that may result in minor or moderate injury.
Alerts you to situations that may damage this product or other products.
2.8.2. Working safely / qualification
This device may be operated only by qualified personnel.
Qualified personnel in the sense of these operating instructions consists of:
•Persons who, by virtue to their training, experience and instruction, and their
knowledge of pertinent norms, specifications, accident prevention regulations and
operational relationships, have been authorized by the officer responsible for the
safety of the system to perform the required task and in the process are capable
of recognizing potential hazards and avoiding them (definition of technical
personnel according to VDE105 or IEC364),
•who have a knowledge of first-aid techniques and the local emergency rescue
services,
•who have read and will observe the safety instructions,
•who have read and observe the manual or help (or the sections pertinent to the
work to be carried out).
This applies to all work relating to setting up, commissioning, configuring,
programming, modifying the conditions of utilization and operating modes, and to
maintenance work.
This manual and the help information must be available close to the device during
the performance of all tasks.
2.8.3. General hazards
General Hazards on Non-Compliance with the Safety Instructions
The device described in this manual is designed in accordance with the latest
technology and is safe in operation. Nevertheless, the device can entail certain
hazards if used improperly or for purposes other than those explicitly intended.
Electronic, moving and rotating components can
•constitute a hazard for body and life of the user, and
•cause material damage
2.8.4. Special dangers
Danger!
Due to movable machine parts and high voltages, the device can pose a lethal
danger. Danger of electric shock in the case of non-respect of the following
instructions. The device corresponds to DIN EN 61800-3, i.e. it is subject to
limited sale. The device can emit disturbances in certain local environments. In
this case, the user is liable to take suitable measures.

Introduction
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•Check that all live terminals are secured against contact. Dangerous voltages up
to 850V occur.
•Do not short-circuit the DC power voltage.
CAUTION: Risk of electric shock
Caution - Risk of electric shock!
Before wiring or loosening electrical connections please observe the
following:
•Risk of electric shock, disconnect power before removing cover resp.
disconnect the devices from the mains supply.
•Caution! Dangerous electrical voltage even after turning off the intermediate
capacitors:
Up to 3 minutes with PSD1-S and 10 minutes with PSD1-M after switching off
mains supply, dangerous voltages may still be present.
Please check that no voltages are present (<50 V) at the output terminals DC+
and DC- of PSD1-S: X63/3 & X63/5 and with PSD1-M: Bus HV DC - 3 & 5. rail.
•The device must be permanently grounded due to high earth leakage currents.
The leakage current is greater than 3.5 mA.
•The drive motor must be grounded with a suitable protective lead.
•The devices are equipped with high voltage DC capacitor. Before removing the
protective cover, the discharging time must be awaited. After switching off the
supply voltage, it may take up to 3 minutes with PSD1-S and 10 minutes with
PSD1-M (up to 30 minutes with additional capacitor modules) to discharge the
capacitors.
Danger of electric shock in case of non respect.
•Do never perform resistance tests with elevated voltages (over 690V) on the
wiring without separating the circuit to be tested from the drive.
•Please exchange devices only in currentless state and, in an axis system, only in
a defined original state.
•If the axis controller is replaced, it is absolutely necessary to transfer the
configuration determining the correct operation of the drive to the device before
the device is put into operation. Depending on the operation mode, a machine
zero run will be necessary.
•The device contains electrostatically sensitive components. Please observe the
electrostatic protection measures while working at/with the device as well as
during installation and maintenance.
2.8.5. Cautionary Markings
Ignoring of the following instructions will result in personal injury or material
damage.
•The heat disispator can reach very high temperatures (>70°C)
•Do never perform resistance tests with elevated voltages (over 690V) on the
wiring without separating the circuit to be tested from the drive.
•Please exchange devices only in currentless state and, in an axis system, only in
a defined original state.
•If the axis controller is replaced, it is absolutely necessary to transfer the
configuration determining the correct operation of the drive to the device before
the device is put into operation. Depending on the operation mode, a machine
zero run will be necessary.
•The device contains electrostatically sensitive components. Please heed the
electrostatic protection measures while working at/with the device as well as
during installation and maintenance.
•Never carry out high voltage resistance tests at lines without disconnecting the
drive from the power supply you need to check.

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•Provide protection and/or additional safety systems in order to prevent personal
injury and material damage. Always care for sufficient ventilation.
•All control and signal terminals guaranty safe extra-low voltages (SELV),
i.e. they are protected by a double isolation. Make sure the complete external
wiring is approved for the highest system voltage.
•The user is responsible for protective covers and/or additional safety measures in
order to prevent damages to persons and electric accidents.
2.8.6. Responsibility
Fitters and operators of any machine or systems are responsible for ensuring that,
in case of failure of a device or component, the drive and therefore the machine or
system is rendered safe. In doing so, people must not be endangered.
The here-in described technical data, processes and circuits are merely a general
guidance and may not be suitable for the user's specified application. We cannot
guaranty the suitability for certain applications of the device described in this
manual.
2.9 Warranty conditions
•The device must not be opened.
•No changes may be made to the device; except for the changes described in the
manual.
•Make connections to the inputs, outputs and interfaces only in the manner
described in the manual.
•Fix the devices according to the mounting instructions. (see page 27)
We cannot provide any guarantee for other mounting methods.
Note on exchange of options
Device options must be exchanged in the factory to ensure hardware and software
compatibility.
•When installing the device, make sure the heat dissipators of the device receive
sufficient air and respect the recommended mounting distances of the devices
with integrated ventilator fans in order to ensure free circulation of the cooling air.
•Make sure that the mounting plate is not exposed to external temperature
influences.
2.10 Conditions of utilization
In this chapter you can read about:
•Conditions of utilization for CE-conform operation .................................................................... 13
•CE declaration of conformity PSD1-M ...................................................................................... 16
•CE declaration of conformity PSD1-S ....................................................................................... 17
•Conditions of utilization for the cUL certification of PSD1-M...................................................... 18
•Conditions of utilization for the cUL certification of PSD1-S ...................................................... 21
•Current on the mains PE (leakage current) ............................................................................... 24
•Supply networks ....................................................................................................................... 24
2.10.1. Conditions of utilization for CE-conform operation
2.10.1.1 - Industry and trade -
- Industry and trade -
The EC guidelines for electromagnetic compatibility 2014/30/EU and for electrical
operating devices for utilization within certain voltage limits 2014/35/EU are fulfilled
when the following boundary conditions are observed:
Operation of devices only in the state in which they are delivered.

Introduction
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Contact protection mating plug
In order to ensure contact protection, all mating plugs must be present on the
device connections even if they are not wired.
Instructions for this manual
Please respect the specifications of the manual resp. of the help function,
especially the technical characteristics (mains connection, circuit breakers, output
data, ambient conditions,...).
2.10.1.2 Mains filter for use in industrial areas
The mains supply line requires a mains filter for the PSD1-M in general and for the
PSD1-S from a specific motor cable length. Filtering can be provided plant
specifically or separately for each device respectively for each axis combination.
Use of the devices in the industrial area (limit values class C3 in accordance
with EN 61800-3)
The following mains filters are available for self-sufficient utilization:
Device:
Limit value
class
Axis system with
motor cable /
Single-axis
Mains filter
Order No.:
PSD1-M_P010
C3
< 6 x 10 m
ECP-0003-01
(see page 84)
PSD1-M_P010
C3
< 6 x 50 m
ECP-0003-02
(see page 84)
PSD1-M_P020
C3
< 6 x 50 m
ECP-0003-03
(see page 84)
PSD1-S
C3
< 10 m
no mains filter
PSD1-S (single phase
supply)
C3
> 10 m
ECP-0001-01
(see page 83)
PSD1-S (3-phase
supply)
C3
> 10 m
ECP-0002-01
(see page 83)
2.10.1.3 Connection length in-between mains filters & device
In general, the connection mains filter - device shall be as short as possible.
unshielded:
< 0.5 m
shielded:
< 5 (screen must be connected to ground - e.g. ground - control
cabinet)
2.10.1.4 Motor and feedback cable requirements
•Operation of the devices only with motor and feedback cables containing a flat
shielding.
•Maintain the shielding as close as possible to the cable-end (max distance 8 cm).
•Ground empty wires in the cable on both sides.
•Please note the connector descriptions (see page 35, see page 36, see page
52, see page 53, see page 54)
2.10.1.5 Request for motor cable PSD
<100 m per axis (the cable must not be rolled up!).
The entire length of the motor cable per axis combination may not exceed 300 m.
PSD1-M
For motor cables >20 m a motor output choke is required for PSD1-M devices:
•ECM-0004-01 (see page 85) (max. 6.3 A nominal motor current)
•ECM-0001-01 (see page 86) (max. 16 A nominal motor current)
•ECM-0002-01 (see page 86) (max. 30 A nominal motor current)
PSD1-S
For motor cables >50 m a motor output choke is required for PSD1-S devices:
•ECM-0005-01 (see page 85) (max. 7 A motor nominal current)

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2.10.1.6 Shielding connection of the PSD motor cable
Shielding connection of
the motor cable
The outer shielding of the motor cable must be correctly connected to PE both on
the drive side (see page 46, see page 59, see page 30) as well as on the motor
side. Shielding may not be interrupted.
2.10.1.7 Cable installation:
•Signal lines and power lines should be installed as far apart as possible; cross
points 90°.
•Signal lines should never pass close to excessive sources of interference
(motors, transformers, contactors etc.).
•Do not place mains filter output cable parallel to the load cable.
•Lines must lead along conductive, grounded metal surfaces as closely as
possible.
2.10.1.8 Motors
Operation with standard motors.
2.10.1.9 Connecting protective earth
Additionally to the ground connection at the power mains connection, establish a
ground connection via the grounding screw (see page 46, see page 59, see
page 30) on the device bottom by means of a copper cable with the same
section.
In case there is not earth connection at the mains connection, the wire used must
have a minimum diameter of 10 mm
2
.
The connection to the central earth rail should be as short as possible. The
minimum required width of the central earth rail depends on the length of the
grounding cable:
Length [m]
Width [mm]
Strength [mm]
0.5
20
6
1
40
6
1.5
50
6
•Pay close attention to the overall grounding of the complete system.
•With several mounting plates: Ground connection by copper rails or copper strip.
•Ensure ground connection between the control cabinet and machine.
•Earth control transformer thoroughly (for 24 VDC). Use a transformer with tin
angles and make conductive contact with the mounting plate.
2.10.1.10 Grounding request
Connect the filter housing and the device to the cabinet frame, making sure that the
contact area is adequate and that the connection has low resistance and low
inductance by using an 3 mm steel plate (galvanized).
Never mount the filter housing and the device on paint-coated surfaces!
2.10.1.11 Control requirements
Use only with aligned controller (to avoid control loop oscillation).
2.10.1.12 Accessories
Make sure to use only the accessories recommended by Parker.
2.10.1.13 Notes on the use in domestic environments
This is restricted operation category product according to EN 61800-3. This product
can cause high-frequency disturbance in domestic areas. Users are asked to take
suitable action if this proves to be the case.

Introduction
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2.10.2. CE declaration of conformity PSD1-M

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2.10.3. CE declaration of conformity PSD1-S

Introduction
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2.10.4. Conditions of utilization for the cUL certification of PSD1-M
In this chapter you can read about:
•UL certification.......................................................................................................................... 18
•Installations- & Environmental Characteristics PSD1-M............................................................ 18
•PSD1-M Installations- & Environmental Characteristics ............................................................ 18
•Conditions of utilization for CSA certification............................................................................. 20
2.10.4.1 UL certification
Category
Specifications
Certified
E-File_No.: E142140
The UL certification is only valid if the type plate of the device shows the "UL" -sign.
PSD1-M:
UL508C, 3rd Edition, power supply load revision November 9th, 2010.
C22.2 No.274-13, 1st Edition, issued March, 2013
2.10.4.2 Installations- & Environmental Characteristics
PSD1-M
•The devices are only to be installed in a pollution degree 2 environment
(maximum).
•Maximum Surrounding Air Temperature 40 °C.
•The devices must be appropriately protected (e.g. by a switching cabinet). - Open
type equipment.
•Temperature rating of field installed conductors shall be at least 60°C. Do only
use copper lines.
Do only use the Parker cables available under Accessories (see page 81) or
assemble the cables according to the specified regulations.
•Control voltage supply (24 VDC) only permissible with "class 2" power supply.
•The devices are internally protected against overvoltage in compliance with
UL508C.
•The drive modules are equipped with a current limit. Values for maximum device
current and maximum motor current can be set via PSD ServoManager (Chapter
resp. Menu Limit values & Motor Characteristics).
•PSD1-M is intended for use in motors with internal or external motor protection
Integral motor overload protection is not available.
•Motor overheating protection is not supported and must externally be realized.
•Integral solid state short circuit protection does not provide branch circuit
protection. Branch circuit protection must be provided in accordance with the
Manufacturer Instructions, National Electrical Code and any additional local
codes
•Protective earth of the motor must be connected to protective earth of the device.
Please observe that ground on PSD1 - motor connector is, according to
NEC NFPA 70, a functional earth and not a protective earth.
2.10.4.3 PSD1-M Installations- & Environmental
Characteristics
•Please observe that the operation of the PSD1-M axis modules is only permitted
via the Parker Power Module PSD1-M_P. Furthermore Power Modules
PSD1-M_P must only be used with PSD1-M axis modules.
The UL certification does not cover individual devices but only the axis system of
the PSD1-M_P and PSD1-M_P mains module.
•Dynamic braking unit

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Data of the integrated dynamic brake module PSD1-M_P
Category
Specifications
Mains module
Maximum current
Max. Duty Cycle
Minimum resistance
value
Peak
Duration
PSD1-M_P010 28.8 A
4.27 A (500 W)
2.2 % (@60 s)
27 Ω
7.5 A (1500 W)
6.7 % (@60 s)
PSD1-M_P020 78.0 A
7.06 A (500 W)
0.82 % (@60 s)
10 Ω
22.3 A (5000 W)
8.2 % (@60 s)
•Suitable for use on a circuit capable of delivering not more than 5000 rms
Symmetrical Amperes, 480 V ac +10 % maximum, when protected by Listed
♦DIVQ Circuit Breakers manufactured by ABB, Stotz-Kontakt GmbH, Mod. No. S203UP-K
/ 480 Vac, 25 A for PSD1-M_P010
or
♦R/C (JFHR2/8) Semiconductor Fuse type manufactured by Cooper Bussmann LLC,
Mod. No. 170M1366 oder 170M1566D, 690 VAC, 80 A, 200 kA RMS Sym for
PSD1-M_P020..
•Power supply units PSD1-M_P need a fusing on the main site (branch circuit
protection) as stated below.
PSD1-M_P010
Maximum fuse rating per
device
Measure for line and device protection:
UL listing (DIVQ) fuses
Manufacturer: ABB, Stotz-Kontakt GmbH (E212323)
Model No.: S203UP-K, 1 fuse
480 VAC, 3-phase, 25 A, operating temperature 55 °C
PSD1-M_P020
Maximum fuse rating per
device
2 special purpose fuses in
line are required
Cable protection measure:
MCB (K characteristic) with a rating of 50A / 4xxVAC (depending on the input voltage)
Recommendation: (ABB) S203U-K50 (440VAC)
Device protection measure:
Circuit breakers 80A / 700VAC per supply leg in accordance with UL category JFHR2
Requirement: Bussmann 170M1366 or 170M1566D
Tightening torque of the wiring terminals
Risk of Electric Shock, wait at least 10 minutes before removing cover.
The field wiring terminals should be tightened with the torques mentioned below.
Only the supplied mating connectors must be used.
PSD1-M
2 A ... 15 A
X45 Motor
UL
up to AWG10
CE
up to 4 mm
2
Tightening torque
0.8 Nm
7 Lb.in


X46 motor brake
UL
up to AWG14
CE
up to 1.5 mm
2
Tightening torque
0.22 ... 0.25 Nm
1.95 ... 2.21 Lb.in
PSD1M_1800
2 A ... 30 A
X43 Motor
UL
up to AWG20-8
CE
up to 6 mm
2
Tightening torque
1.1 ... 1.7 Nm
11 ... 15 Lb.in
 
X44 motor brake
UL
up to AWG30-14
CE
up to 1.5 mm
2
*

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Tightening torque
0.22 ... 0.25 Nm
1.95 ... 2.21 Lb.in
Mains module
X40: Ballast resistor
UL
up to AWG10
CE
up to 6 mm
2
Tightening torque
0.46 ... 0.57 Nm (M3)
4 ... 5 Lb.in


X41: Mains connector
PSD1-M_P010
UL
up to AWG10
CE
up to 6 mm
2
Tightening torque
1,1 ... 1.7 Nm
11 ... 15 Lb.in


X41: Mains connector
PSD1-M_P020
UL
up to AWG6
CE
up to 16 mm
2
Tightening torque
1.7 Nm
15 Lb.in
 
X9: 24 VDC
Steuerspannung
UL
up to AWG10
CE
up to 6 mm
2
Tightening torque
1.1 ... 1.7 Nm
11 ... 15 Lb.in
 
DC Bus
UL
-
CE
-
Tightening torque
0.8 Nm
7 Lb.in
*
max 0.5mm
2
ferrule with plastic sleeve
2.10.4.4 Conditions of utilization for CSA certification
External Overvoltage Protection
External overvoltage protection in accordance with Canadian Standards
C22.2-No.274-13 with over-voltage protection device (VZCA2) CSA-certified.
Note the following table:
Mains module Manufacturer Model No
(Quantity 1)
Maximum
Continuous
Operating
Voltage (Vac)
Voltage
Protection
Rating
(VPR)(Vpk)
Category
/
Nominal earth
leakage current
PSD1-M_P01
0
PSD1-M_P02
0
ABB
Frankreich
(E322885)
OVR T2 3N
40-440 P(TS)U
L-GND
420 Veff Max
L-L
840 Veff Max
L-GND
1500 V Max
L-L
3000 V Max
1
/
10 kA
Cooper Bussmann LLC
(E340782)
BSPM 4480 WY NGR
L-GND
660 Veff Max
L-L
770 Veff Max
L-GND
2500 V Max
L-L
2500 V Max
1
/
20 kA
DEHN + SOEHNE GmbH
+ Co. KG. (E319777)
904 346
Ground rail not sufficient
For CSA approval, earth rail must be replaced by a direct earth connection.
Risk of Electric Shock, wait at least 10 minutes before removing cover.
Removing the earth rail (4) (Right):