Parker 638 series User manual

07-02-12-02-EN-V1215.doc
638 Series
638 Series 638 Series
638 Series
Digital
DigitalDigital
Digital
Servo Drive
Servo DriveServo Drive
Servo Drive
Product
Manual
This manual was downloaded on www.sdsdrives.com
[phone] - [email protected]

Additional Supporting Documentation
Additional Supporting DocumentationAdditional Supporting Documentation
Additional Supporting Documentation
2 07-02-12-02-EN-V1215.doc / Type: 638
UL: CD
EASYRIDER

Windows - Software
UL: 07-02-09-02
HIPERFACE® Feedback System
UL: 07-05-03-02
Product Manual Bus Interface CAN
UL: 07-05-04-02
Product Manual - Bus Interface Profi Bus DP
UL: 07-05-07-02
Product Manual - I/O Interface
UL: 07-05-08-02
Product Manual - Bus Interface DeviceNet
UL 07-09-04-02
Product Manual - Suppression Aids EH
UL: 10-06-03
Product Manual – Serial Tranfer Protocol EASY-Serial
This manual was downloaded on www.sdsdrives.com
[phone] - [email protected]

Additional Supporting Documentation
Additional Supporting DocumentationAdditional Supporting Documentation
Additional Supporting Documentation
07-02-12-02-EN-V1215.doc / Type: 638 3
UL: 10-06-05
Product Manual - BIAS®Commands
UL: 12-01
Product Manual - Plugs
UL: 12-02
Product Manual - Cables
UL: 12-03
Product Manual - Ballast Resistors



Parker Hannifin
All rights reserved. No portion of this description may be produced or processed in any form
without the consent of the company.
Changes are subject to change without notice.
Parker Hannifin has registered in part trademark protection and legal protection of designs.
The handing over of the descriptions may not be construed as the transfer of any rights.
Made in Germany, 2015
This manual was downloaded on www.sdsdrives.com
[phone] - [email protected]

Table of Contents
Table of ContentsTable of Contents
Table of Contents
4 07-02-12-02-EN-V1215.doc / Type: 638
Page
The Most Important Thing First.............................................................................. 8
Safety Precautions .................................................................................................. 9
1 General Information................................................................................... 11
1.1 System Description ......................................................................................................... 11
● Special Features of the 638 Servo Drive...........................................................................................11
● Overview of Standard Digital Communication...................................................................................11
● Determining Criteria for the Utilization of the 638 Drive ....................................................................12
● Operation Configuration ....................................................................................................................12
1.2 Model Code..................................................................................................................... 13
● Combination Possibilities for the Various Communication / I/O - Modules ..................................14
● Module Slots Layout ..........................................................................................................................15
● Module Design...................................................................................................................................15
1.3 Packaging, transport, storage ......................................................................................... 16
1.4 Dimensions ..................................................................................................................... 17
● 638A Series.......................................................................................................................................17
● 638B Series.......................................................................................................................................18
2 Connection Assignments and Functions ................................................ 19
2.1 Insulation Concept .......................................................................................................... 19
2.2 Overview of Compact Unit Connections .......................................................................... 20
● 638A01.. to 638A06...........................................................................................................................20
● 638B03.. to 638B15...........................................................................................................................21
2.3 Assignments Power Connections.................................................................................... 22
● Power, Ballast, DC Bus - Connection X60 ........................................................................................22
● 24V - Control Supply Voltage X01.....................................................................................................22
● Motor - Connection X61 ....................................................................................................................22
● Brake / Thermo - Connection X62 ...................................................................................................23
2.4 Feedback Sensor X30..................................................................................................... 24
● Feedback - Module X300 ..................................................................................................................24
● Feedback Connection X30 (SUB D 09 Socket) ...........................................................................25
● Feedback - Module X300 with Memory.............................................................................................27
2.5 Service-Interface COM1 (RS232).................................................................................... 28
2.6 Safe Torque Off .............................................................................................................. 29
● Connection Safe Torque Off X11 ......................................................................................................29
● Connection WITHOUT the utilization of the Safe Torque Off, (STO), function.................................29
2.7 Signal Connection ........................................................................................................... 30
● Control Signal Plug X10 (SUB D25 Socket)......................................................................................30
2.8 Multi-Function X40 .......................................................................................................... 31
● Incremental - Output..........................................................................................................................32
● Incremental - Input ............................................................................................................................32
● Stepper Motor Input...........................................................................................................................33
● SSI-Encoder Interface .......................................................................................................................34
2.9 Fieldbus Interface COM2 ................................................................................................ 35
● Pinning for RS232 .............................................................................................................................35
● Pinning for RS422/485 ......................................................................................................................35
● Pinning for CAN.................................................................................................................................36
● Pinning for Profibus DP .....................................................................................................................36
● Pinning for EA5 I/O-Interface (Digital In and Outputs) ......................................................................36
2.10 Fieldbus Interface COM2 in Combination with COM3 (OPTION SLOT A/B) ................. 37
● Pinning for Interbus S (RP IBS).........................................................................................................37
2.11 Fieldbus Interface RP 2CA, 2C8 ..................................................................................... 38
● Pinning CAN1-BUS and CAN2-BUS .................................................................................................38
● Pinning RP 2C8 X120 (with I/O’s) .....................................................................................................38
− DIP Switch Position for Option Module RP 2CA and RP 2C8...........................................................39
2.12 Fieldbus Interface RP CCA, CC8 .................................................................................... 40
● Pinning CAN1-BUS, CAN2-BUS and RS485 ....................................................................................40
● Pinning RP CC8 X120 (with I/O’s).....................................................................................................40
− DIP Switch Position for Option Module RP CCA and RP CC8..........................................................41
This manual was downloaded on www.sdsdrives.com
[phone] - [email protected]

Table of Contents
Table of ContentsTable of Contents
Table of Contents
07-02-12-02-EN-V1215.doc / Type: 638 5
2.13 Fieldbus Interface RP PCA, PC8..................................................................................... 42
● Pinning Profibus DP and CAN2-BUS and RS485 .............................................................................42
● Pinning RP PC8 / X120 (with I/O’s)...................................................................................................42
− DIP Switch Position for Option Module RP PCA, PC8 ......................................................................43
2.14 Overview of the Terminal Cross Section ......................................................................... 44
3 Operating Mode ......................................................................................... 45
3.1 Operating Mode General................................................................................................. 45
3.2 Operating Modes and Pin Functions ............................................................................... 46
3.3 Configurable Pin Functions (Operating Mode Dependent) .............................................. 47
3.4 Functions Diagrams with Protection Mode “Switch Off”................................................... 48
4 Mechanical Installation ............................................................................. 50
4.1 Mounting ......................................................................................................................... 50
4.2 Cautionary Markings ....................................................................................................... 50
4.3 Control Cabinet Mounting................................................................................................ 50
4.4 Cooling and Ventilation ................................................................................................... 50
5 Electrical Installation ................................................................................. 51
5.1 Installation General ......................................................................................................... 51
● Safety ................................................................................................................................................51
● Danger of Electric Shock...................................................................................................................51
● Dangerous Areas ..............................................................................................................................51
● Grounding - Safety Grounding...........................................................................................................51
● Ground Connections .........................................................................................................................51
● Short-Circuit Capacity and Discharge Currents ..............................................................................51
5.2 Power Mains Connection................................................................................................. 52
● Types of power mains .......................................................................................................................52
● Mains supply voltage range 638A .....................................................................................................52
● Mains supply voltage range 638B .....................................................................................................52
● Protective Ground Connection (PE) ..................................................................................................52
– Cable cross section ...........................................................................................................................52
● Dimensioning of power mains cable and the over-current protection ...............................................52
● Fault Current Protection ....................................................................................................................54
5.3 DC Link Parallel Connection............................................................................................ 55
● General..............................................................................................................................................55
● Variation 1; Servo Drives without DC LINK protection ....................................................................55
● Variation 2; Servo Drives with DC LINK protection ...........................................................................58
● Function Softstart ..............................................................................................................................61
● Installation Instructions and Warnings ..............................................................................................61
● Layout of the Ballast Capacity ...........................................................................................................62
5.4 Fuses , Contactors .......................................................................................................... 63
● 638A ..................................................................................................................................................63
● 638B ..................................................................................................................................................63
5.5 Brake Resistor ................................................................................................................ 64
● Selection of the Brake Resistor .........................................................................................................64
● Configuration of the Brake Resistor ..................................................................................................65
6 Wiring Instructions .................................................................................... 67
6.1 Electromagnetic Compatibility (EMC) .............................................................................. 67
● Hints for Mounting .............................................................................................................................67
● Example for Mounting .......................................................................................................................68
7 Hardware Configuration............................................................................ 69
7.1 Jumpers .......................................................................................................................... 69
● Power Board Layout Plan 638A ........................................................................................................70
● Power Board Layout Plan 638B ........................................................................................................70
This manual was downloaded on www.sdsdrives.com
[phone] - [email protected]

Table of Contents
Table of ContentsTable of Contents
Table of Contents
6 07-02-12-02-EN-V1215.doc / Type: 638
8 Commissoning........................................................................................... 72
8.1 Commissioning Preparation ............................................................................................ 72
8.2 Step : Wiring and Communications Test.................................................................... 73
8.3 Step . :Feedback Test and Motor Selection ............................................................... 74
● Step 2.2 Motor Selection ...................................................................................................................74
● Step 2.3 Motor with Resolver Feedback ...........................................................................................76
● Step 2.4 Motor with HIPERFACE Feedback .....................................................................................76
● Step 2.5 Motor with SIN-COS Feedback Linear Motor .....................................................................76
8.4 Step : Power Up and Drive Activation ........................................................................ 77
● Step 3.1 Power Up ............................................................................................................................77
● Step 3.2 Drive Activation ...................................................................................................................77
8.5 Step : Control Loop Optimization .............................................................................. 78
● Step 4.1 Control Loop Optimization with Rotary Motors....................................................................78
8.6 Step : Operation Mode Selection ............................................................................... 79
8.7 Step :Fieldbus Interface ............................................................................................ 80
8.8 Step :Data Save ........................................................................................................ 81
9 Safe Torque Off (STO) ............................................................................... 83
9.1 General Introduction........................................................................................................ 83
● Important Technical Terms and Explanations...................................................................................83
● Stop Category according to EN 60204-1 (Chapter. 9.2.2) ................................................................83
● Applications in Accordance with the Regulations..............................................................................84
● Trained Personnel .............................................................................................................................84
● Benefits with the Employment of the Safe Torque Off Function .......................................................84
● Safety Instructions and Limitations....................................................................................................85
9.2 Safe Torque Off Function, (STO) .................................................................................... 86
● Block Circuit Diagram........................................................................................................................86
● Status Diagram and Function of Terminals STO1# und STO2#.......................................................87
9.3 Configuration and Parameter Settings ............................................................................ 88
9.4 Application Example of STO (Safe Torque Off)............................................................... 93
● Application Example 1.......................................................................................................................94
● Application Example 2.......................................................................................................................95
● Application Example 3......................................................................................................................96
● Application Example 4.......................................................................................................................97
9.5 STO Function Test.......................................................................................................... 98
9.6 Signal Inputs Technical Data - Terminal Connection X11.............................................. 100
10 Diagnosis and Trouble-Shooting ........................................................... 101
10.1 7-Segment-Display........................................................................................................ 101
10.2 Reset of a Drive Trouble ............................................................................................... 106
10.3 Trouble-Shooting........................................................................................................... 107
11 Standards and Certifications.................................................................. 108
11.1 Compliance with Regulations, Limitations and Basic Conditions ................................... 108
11.2 Conditions of utilization for UL certification 638A.....................................................................109
11.3 Conditions of utilization for UL certification 638B.....................................................................110
This manual was downloaded on www.sdsdrives.com
[phone] - [email protected]

Table of Contents
Table of ContentsTable of Contents
Table of Contents
07-02-12-02-EN-V1215.doc / Type: 638 7
12 Technical Data.......................................................................................... 111
12.1 General Technical Data................................................................................................. 111
● Power Circuit................................................................................................................. 111
● Control Circuit ............................................................................................................... 111
● Signal Inputs and Outputs - Connection X10................................................................. 111
● Analog - outputs ....................................................................................................... 112
● Thermo-Control X30...................................................................................................... 112
● Thermo-Control X62...................................................................................................... 112
● Brake-Control X62......................................................................................................... 112
● Signal Inputs and Outputs - Connection X120B resp. 120C .......................................... 113
● Digital Control ............................................................................................................... 113
● Digital Communication .................................................................................................. 114
● X30 Resolver Evaluation / Transmitter Principles.......................................................... 114
● X30 Endat Evaluation.................................................................................................... 115
● Controller System.......................................................................................................... 115
● Mechanical Data ........................................................................................................... 115
12.2 Technical Unit Data....................................................................................................... 116
● 638A ................................................................................................................................................116
● Output Power 638A .........................................................................................................................117
● Singlephase and Threephase supply ............................................................................................117
● 638B ................................................................................................................................................118
● Output Power 638B .........................................................................................................................119
13 Software.................................................................................................... 121
13.1 EASYRIDERWindows - Software ............................................................................... 121
13.2 Introduction BIAS Editor ......................................................................... 122
● Program layout.............................................................................................................. 123
● Execute a BIAS program............................................................................................... 123
● Execute a PLC program ................................................................................................ 124
● Execute a Mathematics program................................................................................... 124
13.3 BIAS – Commands........................................................................................................ 125
14 Appendix................................................................................................... 126
14.1 STO - Safety - Parameter - Report - Proposal .............................................................. 126
15 Memo ........................................................................................................ 127
16 Modification Record ................................................................................ 128
This manual was downloaded on www.sdsdrives.com
[phone] - [email protected]

The Most Important Thing irst
The Most Important Thing irstThe Most Important Thing irst
The Most Important Thing irst
8 07-02-12-02-EN-V1215.doc / Type: 638
The Most Important Thing First
Thank you for your confidence in choosing our product
s
.
These operating instructions are intended to provide an overview of the technical data and
features of our products.
Please read the operating instructions completely before operating the product.
Should you have any questions, please contact your nearest service representative.
Improper application of this product in combination
with dangerous high voltage can lead to serious injury
or death.
Damage can also occur to motors or other products.
Therefore, we request that you strictly observe our
safety
and installation instructions.
Safety Precautions
We assume that as an expert, you are familiar with and will observe all of the relevant safety
regulations, especially in accordance with VDE 0100, VDE 0113, VDE 0160, EN 50178, the
accident prevention regulations of the employer’s liability insurance company and the DIN
regulations.
Additionally, it is imperative that all relevant European Union Safety Directives be observed.
Depending on the type and location of the installation, additional regulations, e.g. UL, DIN, must
also be fully observed.
If our products are operated in connection with components from other manufacturers, their
operating instructions are also subject to be stri
ctly observed.
This manual was downloaded on www.sdsdrives.com
[phone] - [email protected]

Safety Precautions
Safety PrecautionsSafety Precautions
Safety Precautions
07-02-12-02-EN-V1215.doc / Type: 638 9
Safety Precautions
Attention !
Digital servo drives, corresponding to EN 61800-5-1/VDE 0160, are electronic
power components utilized for the regulation of the flow of energy in high-voltage
electrical power installations. They are exclusively designed, configured and
approved to supply our servo motors. Handling, installation, operation, and
maintenance are only permitted under the conditions of and in keeping with the
effective and/or legal regulations, regulation publications and this technical
document.
The operator must make sure that these regulations are strictly followed.
The Concept of Galvanic Separation and Insulation:
Galvanic separation and insulation corresponding to EN 61800-5-1/VDE 0160,
provides for additional insulation protection.
In addition, all digital signal inputs and outputs are provided with a galvanic
separation utilizing either a relay or an optical coupler. In this way, an increased
level of protection against potential interference and a limitation of potential
damage due to incorrect connections are provided.
The voltage level must not exceed the designated low safety voltage of
60V DC or 25V AC, respectively, in accordance with EN 61800-5-1/VDE 0160.
The operator must make sure that these regulations are strictly followed.
Danger !
High Voltage!
Danger of Electrocution !
Life Threatening Danger !
Certain parts of the servo drive are supplied with dangerous
electrical current. Physical contact with these components
can cause death, life threatening injuries and/or serious damage to
equipment and property.
Warning !
Hot Surface !
Caution !
Due to safety considerations and product guarantees, the operator
is prohibited from opening the servo drive case. Service,
maintenance and repair of our products should only be carried out
by specified representatives of the company. Expert configuration
and professional installation, as described by this document, are
the best way to insure problem-free operation of our servo drives!
This manual was downloaded on www.sdsdrives.com
[phone] - [email protected]

Safety Precautions
Safety PrecautionsSafety Precautions
Safety Precautions
10 07-02-12-02-EN-V1215.doc / Type: 638
Please
Observe !
Pay Special Attention to the Following:
Permissible Protection Class: Protective Grounding - operation is only permitted
when the protective conductor is connected according to regulations.
Operation of the servo drive when employing a residual current operated
protective device as the sole protection against indirect touching, is not
permissible.
The servo drive may only be used in conjunction with machines or
electrical systems when placed in control cabinets which comply with
EEC- Directive2006/42/EG (Machine Directive) and
EEC Directive 2004/108/EC (EMC – Directive).
Work on or with the servo drive may only be carried out with insulated tools.
Installation work may only be done in a de-energized state. When working on the
drive, one should not only block the active input, but also separate the drive
completely from the main power connection.
CAUTION - Risk of Electrical Shock:
Wait 3 minutes after switching the component off to allow the capacitors to
discharge.
Screws sealed with varnish fulfill an important protection function and may not be
tampered with or removed.
It is prohibited to penetrate the inside of the unit with objects of any kind.
Protect the unit from falling parts, pieces of wire, metal parts, etc., during
installation or other work in the control cabinet. Metal parts can lead to
a short-circuit in the servo drive.
Before putting the unit back into operation, remove any additional covers so that
the unit does not overheat. When conducting measurements on the servo drive
it is imperative to pay attention to the electrical isolation.
Stop !
We are not liable for damage which may occur when the product
instructions and/or the applicable regulations are not explicitly observed!
EARTH-Symbol
!
Note for symbol on device.
The EARTH-symbol 5019. (IEC Publication 417) is marking the grounding
bolt.
This manual was downloaded on www.sdsdrives.com
[phone] - [email protected]

1 General Information
General InformationGeneral Information
General Information
07-02-12-02-EN-V1215.doc / Type: 638 11
1 General Information
1.1 System Description
●Special Features of the 638 Servo Drive
•The digital 638 servo drive provides for the electrical connection, rotational speed and position
control of the AC servo motor.
•All of the functions and system controls are digitally regulated, employing a
sampling rate of 105µs.
•The 638 servo drive supports the safety function ”Safe Torque Off“, STO, providing for a
definitive system shut-down, for protection against an unanticipated start-up, in accordance with
the requirements as stated in EN 13489-1, Category 3, Performance Level d and EN1037.
•The feedback generated from the braking energy is dissipated through the employment of
internal ballast resistance and when required through the employment of additional external
ballast resistance.
•The AC supply voltage can be directly connected or it can be connected through a transformer,
as required. (Important: only operated on networks which are grounded at the centre point
(TN networks)
•The servo drive additionally requires a 24 V DC control supply voltage connection.
•The built-in internal EMC filter corresponds to the requirements regarding susceptibility to
interference for industrial systems as described in EN50081-1.
•By employing various option modules, through 2 additional plug-in receptacles, it is possible
to increase the potential connections to the field bus system and/or the input/output terminals.
•Various motor feedback loop systems can be supported by employing the flexible
feedback module X300.
•Through the employment of additional 638 drives it is optionally possible to couple the DC link.
•Minimal Housing Dimension is provided through the intelligent compact design of the unit.
●Overview of Standard Digital Communication 
This manual was downloaded on www.sdsdrives.com
[phone] - [email protected]

1 General Information
General InformationGeneral Information
General Information
12 07-02-12-02-EN-V1215.doc / Type: 638
●Determining Criteria for the Utilization of the 638 Drive
Decisions relating to the appropriate selection of the motor type, feedback system and drive type,
as well as the system layout and option modules required, are dependant upon the specific
application and the anticipated operating mode of the system.
There are 6 operating modes to choose from:
•0Seed / Current control
switchable via Input X10.24
•1Speed control
•2Current control
•3Speed / Position control
switchable via Input X10.24
•4Position control without
BIAS – execution
•5Position control with
BIAS - execution
●Operation Configuration
There are opportunities ranging from simple current and speed control to programmable
position control processes (PLC), supported by the 1500 BIAS command blocks.
"BIAS" User shell for intelligent drive controls:
See Chapters: “■Operation Modes“ and “■Software“
This manual was downloaded on www.sdsdrives.com
[phone] - [email protected]

1 General Information
General InformationGeneral Information
General Information
07-02-12-02-EN-V1215.doc / Type: 638 13
1.2 Model Code
Special
Marking a b c d e f g h h1 i j
Type: 638 X XX X F X STO XXX XXX
XXX XXX
Marking Description
a 638 = 6th. Generation Digital Servo Drive
b Size:
A = Size A B = Size B
c Rated Current:
01 = 1,0 amps
02 = 2,0 amps
04 = 4,0 amps
06 = 6,0 amps
07 = 7,0 amps
Rated Current:
03 = 2,5 amps
05 = 5,0 amps
08 = 7,5 amps
10 = 10,0 amps
15 = 15,0 amps
d Intermediate Voltage:
638A
3 = 325 VDC / 230 VAC
638B
3 = 325 VDC / 230 VAC
6 = 565 VDC / 400 VAC
7 = 678 VDC / 480 VAC
e F= With Integrated Filter = Standard
A = less leakage current (AC-side Y-capacitators deactivated; JP600 open)
f 0 = Without EMC - Clip = Standard
g Safety Performance:
STO = Safe Torque Off = Standard
h Additional option-module RP -XXX on the drive for communication via COM2
000 = No Option
232 = RS 232 interface ≅slot A (A, B)
422 = RS 422 interface ≅slot A (B)
485 = RS 485 interface ≅slot A (B)
CAN = CAN – Bus ≅slot A (B)
CCA = 2 x CAN + RS 485 ≅slot B (A) / [C*]
CC8 = 2 x CAN + 4 outputs and 4 inputs + RS 485 ≅slot B (A) / [C*]
PDN = Profibus DP ≅slot B (A)
IPC8 = Profibus DP + CAN2 + 4 outputs and 4 inputs + RS 485 ≅slot B (A)
PCA = Profibus DP + CAN2 + RS 485 ≅slot B (A)
EA5 = I/O - Interface (5 inputs, 2 outputs) ≅slot B (A)
h1 Additional Options Module on the drive via X200
000 = No Option
CCA = 2 x CAN ≅slot C*]
CC8 = 2 x CAN ≅slot C*]
EAE = I/O - Interface (14 inputs, 10 outputs) ≅slot C
i X300 – Functions Module
RD2 = Standard X30 Resolver – Module 2nd Version = Standard ≅slot D
HF2 = HIPERFACE– Module 2nd Version ≅slot D
SC2 = Sine / Cosine - Module 2nd Version ≅slot D
with Memorychip as of firmware V 8.35
RM1 = Resolver + Memory- Module 2nd Version ≅slot D
HM1 = HIPERFACE+ Memory- Module 2nd Version ≅slot D
SM1 = Sine/Cosine + Memory- Module 2nd Version ≅slot D
as of Firmware V 8.44
EM1 = EnDat + Memory- Module ≅slot D
j Enter only when used
X7x = Broad-band contact X10.7 - X10.8
BSx = Moisture/Condensation Protection
*Only CAN2 can be employed when utilizing the option module located at slot [C], (internal BUS / COM3 B).
This manual was downloaded on www.sdsdrives.com
[phone] - [email protected]

1 General Information
General InformationGeneral Information
General Information
14 07-02-12-02-EN-V1215.doc / Type: 638
●Combination Possibilities for the Various Communication / I/O - Modules 


Slot 

A B C
Option Module 


2
3
2
4
2
2
4
8
5
C
A
N
C
C
A
C
C
8
P
D
N
E
A
5
P
C
8
P
C
A
E
A
E
*C
C
A
*C
C
8
Model Code 


638xxxxFxSTO232000xxx - - - - - - - - - - - -
638xxxxFxSTO232EAExxx - - - - - - - - - - -
638xxxxFxSTO2322CAxxx - - - - - - - - - - -
638xxxxFxSTO2322C8xxx - - - - - - - - - - - 
638xxxxFxSTO422000xxx - - - - - - - - - - - -
638xxxxFxSTO422EAExxx - - - - - - - - - - -
638xxxxFxSTO422CCAxxx - - - - - - - - - - -
638xxxxFxSTO422CC8xxx - - - - - - - - - - - 
638xxxxFxSTO485000xxx - - - - - - - - - - - -
638xxxxFxSTO485EAExxx - - - - - - - - - - -
638xxxxFxSTO485CCAxxx - - - - - - - - - - -
638xxxxFxSTO485CC8xxx - - - - - - - - - - - 
638xxxxFxSTOCAN000xxx - - - 
- - - - - - - - -
638xxxxFxSTOCANEAExxx - - - 
- - - - - - - -
638xxxxFxSTOCCA000xxx - - - - - - - - -
638xxxxFxSTOCCAEAExxx - - - - - - - - - 
638xxxxFxSTOCC8000xxx - - - - - - - - -
638xxxxFxSTOCC8EAE xxx
- - - - - - - - - 
638xxxxFxSTOPDN000xxx - - - - - - - - - - - -
638xxxxFxSTOPDNEAExxx - - - - - - - - - - -
638xxxxFxSTOPDNCCAxxx
- - - - - - - - - - -
638xxxxFxSTOPDNCC8xxx - - - - - - - - - - - 
638xxxxFxSTOEA5000xxx - - - - - - - - - - - -
638xxxxFxSTOEA5EAExxx - - - - - - - - - - - -
638xxxxFxSTOPC8000xxx - - - - - - - - - - - -
638xxxxFxSTOPC8EAExxx - - - - - - - - - - -
638xxxxFxSTOPCA000xxx - - - - - - - - - 
- - -
638xxxxFxSTOPCAEAExxx - - - - - - - - - 
- -
638xxxxFxSTO000EAExxx - - - - - - - - - - - -
000 = No Option Possible Combination
* Only CAN2 can be employed when utilizing the option module located at slot [C], (internal BUS / COM3 B)
Example:
638A043F0STO232EAERD2
638 = 6th. Generation Digital Servo Drive
A = Size A
04 = 4 Amps Rated Current
3 = 325 VDC (230 VAC)
F = With Integrated Filter
0 = Without EMC - Clip
STO = Safe Torque Off
232 = RS 232 Interface ≅on slot A
EAE = I/O Interface 14/10 ≅on slot C
RD2 = Standard X30 Resolver ≅on slot D (Motor - Feedback system)
This manual was downloaded on www.sdsdrives.com
[phone] - [email protected]

1 General Information
General InformationGeneral Information
General Information
07-02-12-02-EN-V1215.doc / Type: 638 15
●Module Slots Layout 


Module Slots:
232
A 422
485
CAN
BPDN CCA
EA5 CC8
PCA PC8
C EAE
*CCA
*CC8
Motor - Feedback System:
RD2: Standard Resolver
DHF2: Option HIPERFACE
SC2: Option Sine / Cosine
with Memorychip as of FW V8.35
RM1: Resolver + Memory
HM1: HIPERFACE+ Memory
SM11: Sine/Cosine + Memory
with Memorychip as of FW V8.44
EM1: EnDat 2.2. + MemorySpeicher
●Module Design 


Design A
Design C
Design B
This manual was downloaded on www.sdsdrives.com
[phone] - [email protected]

1 General Information
General InformationGeneral Information
General Information
16 07-02-12-02-EN-V1215.doc / Type: 638
1.3 Packaging, transport, storage
Packaging material and transport
Caution!
The packaging material is inflammable, if it is disposed of improperly by burning,
lethal fumes may develop.
The packaging material must be kept and reused in the case of a return shipment.
Improper or faulty packaging may lead to transport damages.
Make sure to transport the drive always in a safe manner and with the aid of
suitable lifting equipment (Weight ). Do never use the electric connections for lifting.
Before the transport, a clean, level surface should be prepared to place the device on.
The electric connections may not be damagedwhen placing the device.
First device checkup
•Check the device for signs of transport damages.
•Please verify, if the indications on the Type identification plate
correspond to your requirements.
•Check if the consignment is complete.
Storage
If you do not wish to mount and install the device immediately, make sure to store it
in a dry and clean environment .
Make sure that the device is not stored near strong heat sources and
that no metal chippings can get into the device.
Disposal
This product contains materials that fall under the special disposal regulation from
1996, which corresponds to the EC directory 91/689/EEC for dangerous disposal
material. We recommend to dispose of the respective materials in accordance with
the respectively valid environmental laws. The following table states the materials
suitable for recycling and the materials which have to be disposed of separately.
Material Option suitable for
recycling
Disposal
Metal Yes No
Plastic Yes No
Circuit
boards
No Yes
Please dispose of the circuit boards according to one of the following methods:
•Burning at high temperatures (at least 1200°C) in an incineration plant licensed in
accordance with part A or B of the environmental protection act.
•Disposal via a technical waste dump which is allowed to take on electrolytic
aluminium condensers. Do under no circumstances dump the circuit boards at a
place near a normal waste dump.
This manual was downloaded on www.sdsdrives.com
[phone] - [email protected]

1 General Information
General InformationGeneral Information
General Information
07-02-12-02-EN-V1215.doc / Type: 638 17
1.4 Dimensions
●638A Series
Important:
Please note that on the front side of the unit, approximately 70 mm of
additional space
is required for the signal mating plugs!
When installing multiple servo drives, there is minimum space on the side.
The unit should only be mounted vertically as shown.
This manual was downloaded on www.sdsdrives.com
[phone] - [email protected]

1 General Information
General InformationGeneral Information
General Information
18 07-02-12-02-EN-V1215.doc / Type: 638
●638B Series
Maßtabelle A B
[mm] [mm]
638B03 … - 638B05… 66 44
638B08 … - 638B15… 86 64
Important:
lease note that on the front side of the unit, approximately 70 mm of additional space is
required for the signal mating plugs!
When installing multiple servo drives, there is minimum space on the side.
The unit should only be mounted vertically as shown.
This manual was downloaded on www.sdsdrives.com
[phone] - [email protected]

2 Connection Assignments and unctions
Connection Assignments and unctionsConnection Assignments and unctions
Connection Assignments and unctions
07-02-12-02-EN-V1215.doc / Type: 638 19
2 Connection Assignments and Functions
2.1 Insulation Concept
The insulation of the 638 units is achieved in various insulation classes or groups.
This manual was downloaded on www.sdsdrives.com
[phone] - [email protected]

2 Connection Assignments and unctions
Connection Assignments and unctionsConnection Assignments and unctions
Connection Assignments and unctions
20 07-02-12-02-EN-V1215.doc / Type: 638
2.2 Overview of Compact Unit Connections
●638A01.. to 638A06..
This manual was downloaded on www.sdsdrives.com
[phone] - [email protected]