Parker Bayside Stealth Advanced PS User manual

Stealth
Advanced PS & RS
Product Manual

Stealth Advanced PS & RS
Precision Gearhead
Product Manual
Rev: 1.1 / 203
P/N: 12197016
Please check www.baysidemotion.com for latest revisions.
北京润诚时代科技有限公司
邮编：１０００１２
电话：[phone]
传真：[phone]
自动化事业部
网址：www.runcheng.net
Ｐａｒｋｅｒ核心代理商
北京润诚时代科技有限公司北京润诚时代科技有限公司
自动化事业部
邮编：１０００１２
电话：[phone]
传真：[phone]
网址：www.runcheng.net
地址：北京市朝阳区汤立路２１８号Ｃ座９６８室地址：北京市朝阳区汤立路２１８号Ｃ座９６８室

I. Introduction 1
II. Packaging / Unpacking 2
III. Maintenance 3
IV. Storage 3
V. Lubrication 4
VI. Installation 8
Product Manual
Stealth Advanced PS & RS
Precision Gearhead
Table Of Contents
27 Seaview Boulevard * Port Washington, NY 11050
(516-484-5353 * Fax: [phone]
www.baysidemotion.com

Introduction
Stealth PS & RS Advanced 1
I. Introduction
Thank you for your purchase of the Stealth Advanced precision gearhead.
The Stealth Advanced gearheads are designed to meet the most demanding
automation applications. This manual provides installation and maintenance
information for the PS and RS 40 through 300 frame size gearheads. Please
read the entire manual before operating this product as there are important
enhancements to this product that can affect it's operation and maintenance.
The Stealth Advanced gearhead is an enhancement and a replacement of
the existing Stealth planetary gearheads. The major enhancements are:
 Oil Lubrication
-Oil provides better lubrication, reduces friction and operating tempera-
tures.
 Magnetic Oil Fill/Drain Plug
-The magnetic plug attracts normal wear particles keeping them away
from the gear mesh.
 Reduced Seal Diameters
-Reduces the linear velocity between shaft and seal. Further reduces
heat and wear.
 Output Wave Seal Technology
- Creates a hydrodynamic film between seal and shaft and reducing heat
and wear.
 Front Output Seal Cap
- Completely captures and protects output seal.

Stealth PS & RS Advanced
2
Packaging/Unpackaging
II. Packaging / Unpacking
The gearhead is packaging in a crate/carton with high density foam padding to
avoid any damage during transportation. The gearhead is wrapped in plastic to
maintain cleanliness and should be handled with appropriate care.
All appropriate gearhead documentation (including this manual) will be found
on top of the gearhead. The gearhead can be lifted out of the crate/carton and
placed on a secure surface.
Please inspect the gearhead for any signs of damage that may have occurred
during shipment before disposal of packing materials. If any damage is found
please call Bayside at anyone of the locations listed on the back of this manual.

Maintenance/Storage
Stealth PS & RS Advanced 3
III. Maintenance
Gearhead Preventative Maintenance Program
Under normal conditions, Bayside recommends the change of the lubrication and seals
every 10,000 hours of operation, or every 12 months. Where operating conditions or
applications are severe, such as gearhead case temperatures over 100º C (212º F), or in
the presence of chemical fumes, it is recommended to change the lubrication and seals
at every 5000 hours of operation, or every 6 months. Please call Bayside at 1-800-305-
4555 for assistance.
Changing Gearhead Lubricant
When lubrication replacement becomes necessary the gearhead should be run for 15
minutes first. Next place a suitable oil pan underneath the gearhead. Locate and slow-
ly loosen the oil plug located near the top of the gearhead (this will allow lubricant to
drain easier). Next slowly remove the oil plug nearest the bottom of the gearhead to
allow the oil to drain out. Once the oil is completely drained clean the magnetic drain
plug of any metal particles and reinsert the bottom plug back into the gearhead. Next
fill the gearhead with new lubricant to amount stated in section VI. Lubrication.
Note: PS40 gearheads are grease filled and can only be factory serviced. Please call
Bayside at any one of our locations for service .
Gearheads Used as Spares / Replacements
If one gearhead is to be used as a possible replacement for several gearheads all with
different orientations, then the oil fill level of the gearhead must be adjusted before
operation. The oil fill level can be adjusted quite easily by following instructions in
section "Changing Gearhead Lubricant" above. Make sure to contact Bayside or lubri-
cant manufacturer (see Section VI. Lubrication) beforehand to obtain extra lubricant if
required.
Changing Gearhead Orientation
Should it be necessary to change the orientation of the gearhead the oil fill level must be
adjusted as well. Depending on the original fill level, oil may have to be drained or
added. Bayside recommends completely changing the oil any time fill levels are adjust-
ed (unless the gearhead has never been used). For instructions on replacing gearhead oil
see "Changing Gearhead Lubricant" above.
IV. Storage
Stealth gearheads can be stored up to one year in 0 to 35º C (32º F to 95º F) tempera-
tures. The gearhead should be stored with both the input pinion and the output shaft
horizontal regardless of the ordered orientation.

Stealth PS & RS Advanced
4
Lubrication
V. Lubrication
Orientation
For instructions on changing gearhead lubricant please see section
III. Maintenance.
Bayside's Stealth gearheads are factory filled with synthetic gear oil. The
level of oil is based on the operating orientation of the gearhead noted at the
time of purchase. The correct operating orientation of the gearhead can be
determined by observing the part number on the label. The last digit of the
the part number should read: H,U,D,E, or F. The letter stands for the follow-
ing:
H = output shaft horizontal
U = output shaft pointing up
D = output shaft pointing down
E = RS input facing up (right angle gearheads only)
F = RS input facing down (right angle gearheads only)
There is also a "orient" section on the label that states the factory filled orien-
tation for your convenience. It correspondingly will read:
Horizontal
Shaft Up
Shaft Down
Input Up
Input Down
NOTE: Stealth gearheads ordered before July 8th, 2002 were grease filled and
therefore did not require orientation information. Although these gearheads
can operate in any orientation without the need for oil level adjustments, they
do not have the same performance enhancements. These gearhead part num-
bers will end in either a number or the letter B. Also there will be no "orient"
section or it will state "n/a".

Lubrication
Stealth PS & RS Advanced 5
RS: Orientation
Horizontal Output shaft Output shaft
orientation (H) pointing up (U) pointing down (D)
RS input facing up (E) RS input facing down (F)
Horizontal Output shaft Output shaft
orientation (H) pointing up (U) pointing down (D)
PS: Orientation

Stealth PS & RS Advanced
6
Lubrication
Lubrication Fill Quantities
For replacement oil please contact Bayside or the oil manufacturer directly at the following numbers:
Bayside America: 1-800-305-4555
Bayside Germany: (49) 521-20853-0
Bayside United Kingdom: (44) 1536-267040
Bayside Asia: (65) 545-7757
Mobil (specify SHC630)
United States:
http://www.mobil.com/mobil_lubes/industrial/distributors/dist_dir.html
Worldwide:
http://www.mobil.com/mobil_worldwide/index.html
PS Series
Factory Lubricant: Mobil SHC630
Gearhead Output Shaft Vertical
3:1, and 100:1 ratios Horizontal (H) Facing Up (U) Facing Down (D)
21
33
58
95
130
190
210
340
450
725
900
1700
Consult Factory
Consult Factory
21
50
58
145
130
280
210
480
450
1100
1400
3000
Consult Factory
Consult Factory
21
50
58
145
130
280
210
480
450
1100
1400
3000
Consult Factory
Consult Factory
PS60
PS90
PS115
PS142
PS180
PS220
PS300
1 stage
2 stage
1 stage
2 stage
1 stage
2 stage
1 stage
2 stage
1 stage
2 stage
1 stage
2 stage
1 stage
2 stage
Lubricant Level (ml)

Lubrication
Stealth PS & RS Advanced 7
RS Series
Factory Lubricant: Mobil SHC630
Gearhead
5:1 Output Shaft Vertical Output Shaft Horizontal
and RS Input RS Input
100:1 ratios
Horizontal (H) Facing Up (U) Facing Down (D) Facing Up (E) Facing Down (F)
RS60
RS90
RS115
RS142
RS180
RS220
RS300
44
150
300
550
1270
2700
Consult Factory
76
220
500
900
1780
4100
Consult Factory
66
200
440
780
1780
4500
Consult Factory
66
200
440
780
1600
4100
Consult Factory
66
200
440
780
1600
4500
Consult Factory
Lubricant Level (ml)

Stealth PS & RS Advanced
8
Installation
Parts Supplied
lBayside Precision Gearhead with ServoMount
(see Fig. 1)
lSocket Head Cap Screws (4) with Lock Washers
lAllen Wrench
Mounting Instructions
Step 1. Remove the threaded plug from the bolt
access hole in the rear housing of the gearhead.
Step 2: Rotate the pinion until the head of the pin-
ion bolt is aligned with the pinion screw access hole.
Step 3. Insert the supplied Allen wrench through the
pinion bolt access hole into the head of the pinion
bolt. This bolt should be loose. Do not tighten it.
(Fig 2) NOTE: If the motor shaft has a flat, rotate the
motor shaft so that the flat will be opposite to the
pinon bolt.
Step 4. Position the motor vertically with the shaft
pointing upward. Insert the motor shaft into the
gearhead pinion. Align the motor flange mounting
holes on the gearhead flange. Motor shaft should be
cleaned and dried for best installation. (Fig. 3 )
VI. Installation
The following instructions will assist you in mounting the gearhead to your motor. If addi-
tional assistance is required, please call Bayside at 1-800-305-4555 or visit our website
at www.baysidemotion.com.
Note: Torques shown above are minimum tightening values. Bolts can be safely
tightened up to 25% higher for increased holding torques. Optionally, Loctite can
be applied to the threads of the pinion bolts (use Loctite 242 for screw sizes above
M6, and Loctite 222MS for screws sizes M6 and below).
Fig. 1
Fig. 2
Fig. 3

Installation
Stealth PS & RS Advanced 9
Step 5. Secure the gearhead to the motor using the (4)
socket head cap screws and (4) lock washers supplied.
(Fig. 4)
Step 6. Check that the gearhead is fully seated onto the
motor flange.
Step 7. Refer to the torque specification from the follow-
ing table. Using the supplied Allen wrench, tighten the
pinion bolt to the noted torque specification using a
torque wrench.
Step 8. Reinsert and tighten the threaded plug in the
pinion bolt access hole.
Note: Torques shown above are minimum tightening values. Bolts can be safely tightened
up to 25% higher for increased holding torques. Optionally, Loctite 242 can be applied to the
threads of the pinion bolts.
Screw Tightening Torques
Fig. 4
Frame Size Motor Shaft Diameter Screw Tightening Torque
(mm) mm (inches) Size Nm (in-lbs)
40 <6.35 (<.250) M2.5 1.21 (11)
60 5.8 - 16 (.230 - .630) M4 4.6 (41)
90 6.4 - 16.0 (.250 - .630) M4 4.6 (41)
16.0 - 19.0 (.630 - .748) M5 9.5 (84)
115 9.5 -19.1 (.375 -.751) M5 9.5 (84)
20.0 - 24.0 (.787 - .946) M6 16 (140)
142 12.7 -24.0 (.500 -.945) M6 16 (140)
25.4 -35.0 (1.00 - 1.379) M8 39 (345)
180 15.8 - 35.0 (.624 - 1.378) M8 39 (345)
38.0 - 42.0 (1.496 - 1.654) M10 77 (681)
220 25.4 - 35.2 (.945 - 1.388) M10 77 (681)
38.0 - 55.0 (1.496 - 2.165) M12 135 (1195)
300 ALL ALL M12 135 (1195)

北京润诚时代科技有限公司
邮编：１０００１２
电话：[phone]
传真：[phone]
自动化事业部
网址：www.runcheng.net
Ｐａｒｋｅｒ核心代理商
北京润诚时代科技有限公司北京润诚时代科技有限公司
自动化事业部
邮编：１０００１２
电话：[phone]
传真：[phone]
网址：www.runcheng.net
地址：北京市朝阳区汤立路２１８号Ｃ座９６８室地址：北京市朝阳区汤立路２１８号Ｃ座９６８室