Parker 590c User manual

DC590 series

Digital Drive

HA467078U001 Issue 2

Product Manual

Cont. 2

590 Series

590 Series DC Digital Drive

Compatible with Version 9.x Software onwards

2011 Parker SSD Drives, a division of Parker Hannifin Ltd.

All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any form or by any means to persons not employed by a Parker SSD Drives

company without written permission from Parker SSD Drives, a division of Parker Hannifin Ltd . Although every effort has been taken to ensure the accuracy of this document it may be

necessary, without notice, to make amendments or correct omissions. Parker SSD Drives cannot accept responsibility for damage, injury, or expenses resulting therefrom.

WARRANTY

Refer to Parker Hannifin Manufacturing Limited Terms and Conditions of Sale. These documents are available on request at www.parker.com.

Parker Hannifin Manufacturing Limited reserves the right to change the content and product specification without notice.

HA467078U001 ISSUE 2

Cont. 3

FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS DESCRIBED HEREIN

OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.

This document and other information from Parker-Hannifin Corporation, its subsidiaries and

authorized distributors provide product or system options for further investigation by users

having technical expertise.

The user, through its own analysis and testing, is solely responsible for making the final

selection of the system and components and assuring that all performance, endurance,

maintenance, safety and warning requirements of the application are met. The user must

analyze all aspects of the application, follow applicable industry standards, and follow the

information concerning the product in the current product catalog and in any other materials

provided from Parker or its subsidiaries or authorized distributors.

To the extent that Parker or its subsidiaries or authorized distributors provide component or

system options based upon data or specifications provided by the user, the user is

responsible for determining that such data and specifications are suitable and sufficient for

all applications and reasonably foreseeable uses of the components or systems.

Cont. 4

Requirements

IMPORTANT

Please read this information BEFORE installing the equipment.

Intended Users

This manual is to be made available to all persons who are required to install, configure or service equipment described

herein, or any other associated operation.

The information given is intended to highlight safety issues, and to enable the user to obtain maximum benefit from the

equipment.

Complete the following table for future reference detailing how the unit is to be installed and used.

INSTALLATION DETAILS

Model Number

(see product label)

Where installed

(for your own information)

Unit used as a:

(refer to "Certification")  Component  Relevant Apparatus Unit fitted: ;Enclosure

Application Area

The equipment described is intended for industrial motor speed control utilising DC motors, AC induction or AC

synchronous machines

Personnel

Installation, operation and maintenance of the equipment should be carried out by qualified personnel. A qualified person is

someone who is technically competent and familiar with all safety information and established safety practices; with the

installation process, operation and maintenance of this equipment; and with all the hazards involved.

Cont. 5

Product Warnings

Caution

Risk of electric shock

Caution

Refer to documentation

Earth/Ground

Protective Conductor Terminal

Hazards

DANGER! - Ignoring the following may result in injury

1. This equipment can endanger life by exposure to rotating

machinery and high voltages.

2. The equipment must be permanently earthed due to the high

earth leakage current, and the drive motor must be connected

to an appropriate safety earth.

3. Ensure all incoming supplies are isolated before working on

the equipment. Be aware that there may be more than one

supply connection to the drive.

4. There may still be dangerous voltages present at power

terminals (motor output, supply input phases, DC bus and the

brake, where fitted) when the motor is at standstill or is

stopped.

5. For measurements use only a meter to IEC 61010 (CAT III or higher).

Always begin using the highest range.

CAT I and CAT II meters must not be used on this product.

6. Allow at least 10 minutes for the drive's capacitors to discharge to safe

voltage levels (<50V). Use the specified meter capable of measuring up

to 1000V dc & ac rms to confirm that less than 50V is present between

all power terminals and between power terminals and earth.

7. Unless otherwise stated, this product must NOT be dismantled. In the

event of a fault the drive must be returned. Refer to "Routine

Maintenance and Repair".

Cont. 6

WARNING! - Ignoring the following may result in injury or damage to equipment

SAFETY

Where there is conflict between EMC and Safety requirements, personnel safety shall always take precedence.

•Never perform high voltage resistance checks on the wiring without

first disconnecting the drive from the circuit being tested.

•Whilst ensuring ventilation is sufficient, provide guarding and /or

additional safety systems to prevent injury or damage to equipment.

•When replacing a drive in an application and before returning to use,

it is essential that all user defined parameters for the product’s

operation are correctly installed.

•All control and signal terminals are SELV, i.e. protected by double

insulation. Ensure all external wiring is rated for the highest system

voltage.

•Thermal sensors contained within the motor must have at least

basic insulation.

•All exposed metalwork in the Drive is protected by basic insulation

and bonded to a safety earth.

•RCDs are not recommended for use with this product but, where

their use is mandatory, only Type B RCDs should be used.

EMC

•In a domestic environment this product may cause radio interference

in which case supplementary mitigation measures may be required.

•This equipment contains electrostatic discharge (ESD) sensitive

parts. Observe static control precautions when handling, installing

and servicing this product.

•This is a product of the restricted sales distribution class according

to IEC 61800-3.

•It is designated as “professional equipment” as defined in

EN61000-3-2. Permission of the supply authority shall be obtained

before connection to the low voltage supply.

Cont. 7

CAUTION!

APPLICATION RISK

•The specifications, processes and circuitry described herein are for guidance only and may need to be adapted to the user’s specific

application. We can not guarantee the suitability of the equipment described in this Manual for individual applications.

•It is advised that motors with significantly lower voltage ratings than the supply voltage are NOT used with the drive.

RISK ASSESSMENT

Under fault conditions, power loss or unintended operating conditions, the drive may not operate as intended. In particular:

•Stored energy might not discharge to safe levels as quickly as

suggested, and can still be present even though the drive appears

to be switched off

•The motor's direction of rotation might not be controlled

•The motor speed might not be controlled

•The motor might be energised

A drive is a component within a drive system that may influence its operation or effects under a fault condition. Consideration must be given to:

•Stored energy •Supply disconnects •Sequencing logic •Unintended operation

Cont. 8

Contents

CHAPTER 1 GETTING STARTED.....................................1-1

About this Manual .....................................................................1-3

How the Manual is Organised 1-3

Initial Steps 1-3

Equipment Inspection and Storage..............................................1-4

Packaging and Lifting Details .....................................................1-4

CHAPTER 2 PRODUCT OVERVIEW.................................2-1

Product Range...........................................................................2-3

•Component Identification 2-4

How it Works ............................................................................2-5

Control Features........................................................................2-6

Keypad & Display......................................................................2-7

Option Boards ..........................................................................2-7

CHAPTER 3 INSTALLING THE DRIVE.............................3-1

Mechanical Installation ..............................................................3-3

Unpacking the Drive 3-3

Lifting the Drive 3-3

Dimensions 3-4

Mounting the Drive 3-5

Ventilation and Cooling Requirements 3-6

AC Line Choke 3-6

Filtering 3-7

Electrical Installation ..................................................................3-8

Minimum Connection Requirements 3-10

•Connection Diagrams 3-12

•Power Connections 3-13

•Control Connections 3-18

Motor Field Options 3-25

•Internal/External Supply 3-25

DC Contactor - External VA Sensing 3-27

Power Board Circuit Descriptions 3-28

•590/591 (AH385851U002, U003, U004, U005) 3-28

•598/599 Power Board (AH385128U009) 3-32

Heatsink Cooling Fan Connections 3-32

Contactor Supply 3-32

Optional Equipment................................................................ 3-33

•Speed Feedback Option Boards 3-34

Communications Option Boards 3-36

•Comms Option Board (P1) 3-36

•External AC Supply EMC Filter Installation 3-37

•Earth Fault Monitoring Systems 3-39

Installation Drawings .............................................................. 3-40

Drive Installation Drawings 3-40

•External Stack Installation Drawings 3-44

Filter Installation Drawings 3-47

Line Choke Installation Drawings 3-55

590 Capacitor Box 3-57

CHAPTER 4 OPERATING THE DRIVE .............................4-1

Pre-Operation Checks............................................................... 4-3

Setting-up the Drive .................................................................. 4-4

Calibration 4-4

•Switchable Calibration Panel 4-5

•Analog Tacho Calibration Option Board 4-6

•Microtach/Encoder Feedback Option Board 4-8

Selecting Speed Feedback 4-8

Initial Start-Up Routine .............................................................. 4-9

Performance Adjustment 4-16

•Current Loop - The Autotune Feature 4-16

•Speed Loop Adjustment 4-17

Starting and Stopping Methods ................................................ 4-19

Stopping Methods 4-19

•Normal Stop (C3) 4-19

•Program Stop (B8) 4-22

•Coast Stop (B9) 4-24

•Standstill 4-24

Cont. 9

•The Trip Condition 4-24

Normal Starting Method 4-24

Advanced Starting Methods 4-25

•Starting Several Drives Simultaneously 4-25

•Jog 4-25

•Crawl 4-25

•Take Up Slack 4-26

COMMS Control of the Drive ...................................................4-27

•Remote Sequencing Command 4-27

CHAPTER 5 CONTROL LOOPS...................................5-1

Control Loops - Principle of Operation........................................5-3

Current Loop 5-3

Speed Loop 5-6

Field Control 5-7

•Set-Up Notes 5-7

•Field Weakening 5-7

•Standby Field 5-8

CHAPTER 6 THE MAN - MACHINE INTERFACE (MMI)6-1

Introducing the MMI ..................................................................6-3

•Welcome Screen 6-3

Control Key Definitions 6-4

•Keys for Programming the Drive 6-4

LED Indications 6-5

The Menu System ......................................................................6-6

Navigating the Menu System 6-7

Changing a Parameter Value 6-7

The Menu System Map 6-8

The Man-Machine Interface (MMI) ............................................6-10

•DIAGNOSTICS 6-10

•SETUP PARAMETERS 6-14

•PASSWORD 6-15

•ALARM STATUS 6-16

•MENUS 6-16

•PARAMETER SAVE 6-16

•SERIAL LINKS 6-17

•SYSTEM 6-17

•CONFIGURE DRIVE 6-18

•FUNCTION BLOCKS 6-19

Menu Shortcuts and Special Key Combinations ......................... 6-20

•Quick Tag Information 6-20

•Resetting to Factory Defaults (2-button reset) 6-20

How to Save, Restore and Copy your Settings.................................. 6-21

Saving Your Application 6-21

Restoring Saved Settings 6-22

Copying an Application 6-22

CHAPTER 7 TRIPS AND FAULT FINDING...................7-1

Trips and Fault Finding ............................................................. 7-3

Trips 7-3

•What Happens when a Trip Occurs 7-3

•Resetting a Trip Condition 7-3

Fault Finding 7-4

•Alarm Messages 7-5

•Hexadecimal Representation of Trips 7-6

•Using the MMI to Manage Trips 7-7

•Test Points 7-13

CHAPTER 8 ROUTINE MAINTENANCE AND REPAIR .8-1

Maintenance ............................................................................ 8-3

•Service Procedures 8-3

•Preventive Maintenance 8-3

Repair...................................................................................... 8-4

Saving Your Application Data 8-4

Returning the Unit to Parker SSD Drives 8-4

Disposal 8-5

Technical Support Checks 8-5

APPENDIX A SERIAL COMMUNICATIONS ................. A-1

Main Serial Port (P1) ................................................................. A-3

System Port (P3)........................................................................ A-4

UDP Support A-5

Cont. 10

•System Port (P3) Set-up A-6

•UDP Transfer Procedure A-6

•MMI Dump Procedure A-7

DSELite Support A-8

•System Port (P3) Set-up A-8

5703 Support A-9

•System Port (P3) Set-up A-11

EI Bisynch ASCII Support A-12

•System Port (P3) Set-up A-12

EI Binary Support A-17

•System Port (P3) Set-up A-17

•EI Bisynch Binary Message Protocol A-19

•EI Bisynch Binary Parameter Specification Tables A-23

Error Codes A-32

•ERROR REPORT (EE) A-32

APPENDIX B CERTIFICATION .................................... B-1

Introduction ..............................................................................B-3

Europe .....................................................................................B-3

What are the European Directives? B-3

CE Marking for the Low Voltage Directive (LVD) 2006/95/ECB-4

CE Marking for the EMC Directive 2004/108/EC B-4

United States of America & Canada..............................................B-6

Compliance B-6

Conditions for Compliance with UL508c B-6

•Solid-State Motor Overload Protection B-6

•Branch Circuit/Short Circuit Protection Requirements B-7

•Short Circuit Rating B-8

•Field Wiring Temperature Rating B-8

•Operating Ambient Temperature B-8

•Field Wiring Terminal Markings B-8

•Power and Control Field Wiring Terminals B-8

•Field Grounding Terminals B-9

•Field Terminal Kits B-9

•Fuse Replacement Information B-9

Australia & New Zealand ........................................................ B-10

EMC Standards B-10

EMC ...................................................................................... B-11

Emissions Limits B-11

EMC General Installation Considerations B-13

•Earthing Requirements B-13

•Increasing Motor Cable Length B-14

Certificates............................................................................. B-15

APPENDIX C PARAMETER SPECIFICATION TABLES.....C-1

Parameter Tables......................................................................C-3

Specification Table: Tag Number Order .....................................C-4

Parameter Table: MMI Menu Order ........................................C-27

APPENDIX D PROGRAMMING .................................. D-1

Programming Your Application..................................................D-3

Programming with Block Diagrams D-3

•Modifying a Block Diagram D-3

•Saving Your Modifications D-6

•Understanding the Function Block Description D-6

•MMI Menu Maps D-7

•Function Blocks By Category D-8

•Compatibility with Earlier Versions of Firmware D-9

Function Block Descriptions .....................................................D-12

•5703 IN D-12

•5703 OUT D-13

•ADVANCED D-14

•ALARM HISTORY D-17

•ALARMS D-18

•ANALOG INPUTS D-23

•ANALOG OUTPUTS D-25

•AUTOTUNE D-26

•AUX I/O D-28

•CALIBRATION D-29

•CONFIGURE DRIVE D-32

•CURRENT LOOP D-33

Cont. 11

•CURRENT PROFILE D-38

•DEADBAND D-39

•DEMULTIPLEXER D-40

•DIAMETER CALC. D-41

•DIGITAL INPUTS D-49

•DIGITAL OUTPUTS D-52

•DRIVE INFO D-55

•ENCODER D-56

•Functional Description D-57

•FEEDBACKS D-58

•FIELD CONTROL D-59

•INERTIA COMP D-66

•LINK D-67

•INVERSE TIME D-68

•JOG/SLACK D-69

•MAIN PORT (P1) D-72

•MENUS D-74

•MIN SPEED D-75

•miniLINK D-76

•MULTIPLEXER D-77

•PID D-78

•PLL (PHASE LOCKED LOOP) D-83

•PNO CONFIG D-84

•PRESET SPEEDS D-85

•PROFILED GAIN D-88

•RAISE/LOWER D-90

•RAMPS D-93

•SEQUENCING D-99

•SETPOINT SUM D-102

•SPEED LOOP D-105

•SRAMP D-112

•STANDSTILL D-115

•STOP RATES D-117

•SYSTEM PORT (P3) D-120

•TORQUE CALC. D-122

The Default Application......................................................... D-123

Block Diagrams D-123

•Programming Block Diagram - Sheet 1 D-124

•Programming Block Diagram - Sheet 2 D-125

•Programming Block Diagram - Sheet 3 D-126

•Main Block Diagram D-127

•Field Control Block Diagram D-128

•Start/Healthy Logic Block Diagram D-129

•Functional Block Diagram D-130

APPENDIX E TECHNICAL SPECIFICATIONS.................E-1

Technical Specifications............................................................. E-3

Understanding the Product Code E-3

•Environmental Details E-5

•EMC Compliance E-5

•External AC Supply (RFI) Filters and Line Choke E-6

•Cabling Requirements for EMC Compliance E-6

•Internal Fuses E-7

•External Fuses (European) E-7

•Earthing/Safety Details E-8

•Electrical Ratings - Power Circuit E-9

•3-Phase Power Supply Details E-9

•Auxiliary Power Supply Details E-10

•Terminal Definitions (Digital/Analog Inputs & Outputs)E-11

•Printed Circuit Board Types E-12

•Power Terminals E-12

•Terminal Information (Power Board) E-13

•Terminal Information – Control Board E-15

•Terminal Information (Option Boards) E-20

•Termination Tightening Torque E-22

•Mechanical Details E-22

•Cooling E-23

Cont. 12

590 Series DC Digital Drive Getting Started 1-1

Chapter 1 Getting Started

A few things you should do when you first receive the unit.

About this Manual ...............................................1-3

How the Manual is Organised 1-3

Initial Steps 1-3

Equipment Inspection and Storage ....................... 1-4

Packaging and Lifting Details ............................... 1-4

1-2 Getting Started 590 Series DC Digital Drive

590 Series DC Digital Drive Getting Started 1-3

About this Manual

This manual is intended for use by the installer, user and programmer of the 590 Series DC Digital Drive. It assumes a reasonable level of

understanding in these three disciplines.

NOTE Please read all Safety Information before proceeding with the installation and operation of this unit.

Enter the “Model No” from the rating label into the "Installation Details" table at the front of this manual. It is important that you pass this manual on

to any new user of this unit.

This manual is for the following models from the 590 Series DC Digital Drive:

•Three phase, regenerative, four quadrant armature controllers:

590 - for currents up to 270A

598 - external stack option

•Three phase non-regenerative, two quadrant armature controllers:

591 - for currents up to 270A

599 - external stack option

•590H and 591H (further detail is provided in the separate Addendum manual)

How the Manual is Organised

This Engineering Reference manual is organised into chapters and appendices, indicated by the numbering on the edge of each page.

The manual is more detailed than the QuickStart manual, and so is of use to the unfamiliar as well as the high-end user.

Application Block Diagram

You will find this at the rear of Appendix D: "Programming". These will become your programming tool as you become more familiar with the

software.

Initial Steps

Use the manual to help you plan the following:

Installation

Know your requirements:

•certification requirements, CE/UL/c-UL conformance

•conformance with local installation requirements

•supply and cabling requirements

1-4 Getting Started 590 Series DC Digital Drive

Operation

Know your operator:

•how is it to be operated?

•what level of user is going to operate the unit?

•decide on the best menu level for the MMI

Programming

Know your application:

•plan your “block diagram programming”

•enter a password to guard against illicit or accidental changes

•learn how to back-up your application data

Equipment Inspection and Storage

•Check for signs of transit damage

•Check the product code on the rating label conforms to your requirement

If the unit is not being installed immediately, store the unit in a well-ventilated place away from high temperatures, humidity, dust, or metal particles.

Refer to Chapter 2: “Product Overview” to check the rating label/product code.

Refer to Chapter 8: “Routine Maintenance and Repair” for information on returning damaged goods.

Refer to Appendix E: “Technical Specifications” - Environmental Details for the storage temperature.

Packaging and Lifting Details

WARNING

The packaging is combustible. Igniting it may lead to the generation of lethal toxic fumes.

♦Save the packaging in case of return. Improper packaging can result in transit damage.

♦Use a safe and suitable lifting procedure when moving the unit. Never lift the unit by its terminal connections.

Prepare a clear, flat surface to receive the drive before attempting to move it. Do not damage any terminal connections when putting the unit down.

590 Series DC Digital Drive Product Overview 2-1

Chapter 2 Product Overview

An introduction to the 590 range of products, and a quick look at the Keypad and available plug-in Options.

Product Range.....................................................2-3

Component Identification 2-4

How it Works ......................................................2-5

Control Features..................................................2-6

Keypad & Display................................................ 2-7

Option Boards .................................................... 2-7

2-2 Product Overview 590 Series DC Digital Drive

590 Series DC Digital Drive Product Overview 2-3

Product Range

The 590 Series DC Digital Drive is designed for use in a suitable enclosure, with associated control equipment. The unit accepts standard three-phase

ac supply voltages in the range 110V to 660V, depending upon the model, and is suitable for the powering of DC shunt field and permanent magnet

motors, providing controlled dc output voltage and current for armature and field.

All units are designed for simple and economical panel mounting using keyhole slots. Plug-in control connectors simplify the fitting and removal of

the unit to the panel.

Where possible, standard parts are used throughout the range thereby reducing the variety of spare parts required to maintain a multi-drive system. For

example, the same basic control boards are used in all types of three-phase armature controller regardless of horsepower or bridge configuration.

The control circuit is totally isolated from the power circuit thus simplifying the interconnection of controllers within a system and improving operator

safety. The coding circuitry adjusts automatically to accept supply frequencies between 45-65Hz and possesses high immunity to supply-borne

interference. The armature controllers are phase rotation insensitive.

Control and Communications

The drive is controlled by a 32 bit Microcontroller providing advanced features such as:

•Complex control algorithms which are not achievable by simple analog techniques.

•Software-configurable control circuitry built around standard software blocks.

•Serial link communications with other drives or a PC for advanced process systems.

Integral MMI with a two-line 16 character display, is a powerful diagnostic tool. It provides access to all alarms, inputs and principal software blocks

in the controller, whilst the front panel LED indicators give an immediate status display of the drive, key inputs and outputs.

Regenerative and Non-Regenerative Models

The motor armature controllers include both regenerative and non-regenerative models:

•Regenerative controllers consist of two fully-controlled thyristor bridges and a field bridge with full transient and overload protection, together

with sophisticated electronic control of acceleration and deceleration, speed and torque in both directions of rotation.

•Non-regenerative controllers consist of one fully-controlled thyristor bridge and a field bridge with full transient and overload protection,

together with its associated electronic control circuitry, and provide accurate speed and/or torque control in one selected direction of rotation.

Field Regulator

A field regulator is fitted as standard. The regulator consists of a full-wave half controlled single phase thyristor bridge with transient and overload

protection. It provides either a fixed voltage or fixed current source, depending upon the selected mode of operation for constant torque applications.