PBZ CropCare LGX25-1 User manual

by PBZ
25 Gallon Spot Sprayer
Model LGX25-1
Form: LGX25-1OM
Rev. A Date: 9/20
Manufactured by PBZ LLC
A Paul B Zimmerman Inc. Company
www.CropCareEquipment.com
Owner's Manual

3
Table Of Contents
Specications..........................................................................................3
Introduction ............................................................................................4
Safety .........................................................................................................4
Signal Words.................................................................................4
General Guidelines.....................................................................5
Before Operation ........................................................................6
During Operation .......................................................................6
Following Operation .................................................................6
Pump Safety Precautions.........................................................6
Installation ...............................................................................................7
Base Unit........................................................................................7
Wiring Harness ............................................................................8
Operating Instructions ........................................................................9
Before and During Operation ................................................9
Following Operation .................................................................9
Maintenance Instructions ............................................................... 10
Routine Maintenance............................................................. 10
Winterizing your Sprayer ...................................................... 10
Troubleshooting ................................................................................. 11
Breakdowns & Parts Lists ................................................................. 12
Breakdown................................................................................. 12
Parts List...................................................................................... 13
Pump Breakdown.................................................................... 14
Pump Parts List......................................................................... 14
CropCare®Limited Warranty........................................................... 15
Ordering Parts ..................................................................................... 15
Specications
Tank capacity ................................................................................ 25 gal
Min power supply ..................................................12 volt / 4.5 amp
Wiring harness length ........................................................................ 8’
Pump:
Type...........................................................................Diaphragm pump
Manufacturer .............................................................................Remco®
Max pressure............................................................................... 100 psi
Open ow rate..........................................................................1.6 gpm
Sprayer:
Hose length ..........................................................................................15’
Weight:
Shipping weight ...........................................................................28 lbs
25 gallon Spot Sprayer
Model #’s: LGX25-1
Identication of Machine
• Model #’s: LGX25-1
• The model number and revision identication decal is located on top of the tank .

4
Introduction
Safety
-The safety alert symbol for safety signs & decals that contain one of the three signal words (DANGER, WARNING, & CAUTION)
will appear as shown in gure 1.
Safety Alert Symbol
Figure 1: Safety Alert Symbol
Signal Words
-There are three signal words; DANGER, WARNING, and CAUTION. The signal words bring attention to the existence and
relative seriousness of a hazard.
• DANGER: The signal word DANGER indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury
• WARNING: The signal word WARNING indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
• CAUTION: The signal word CAUTION indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate injury.
• Familiarize yourself and other operators with the sprayer’s components and how all parts are operated.
• Read and understand the chemical manufacturer’s labels, warnings, and instructions.
• Know and fulll all state pesticide applicator license requirements.
• Contact your authorized CropCare® Dealer for help interpreting the owners manual.
• Read and follow ALL of the chemical manufacturer’s labels, warnings, and instructions about chemical usage! A material
safety data sheet (MSDS) should be provided by the chemical manufacturer. CropCare®is not liable for misuse or mishandling
of chemicals before spraying, during spraying, and after spraying.
Please read and understand this manual and its instructions and warnings completely before operating the sprayer.

5
Safety
Every year many unnecessary accidents occur due to improper equipment handling and a disregard for safety precautions. You, the
operator, can avoid accidents by observing the precautions listed in this section.
Figure 1: Chemical Warning / Read Owner’s Manual Decal
General Guidelines
• The operator should be a responsible adult. Do not allow persons to operate this sprayer until they have displayed a thorough
understanding of sprayer safety precautions and operational use!
• All operators must also fulll state pesticide applicator license requirements!
• Never attempt to operate this sprayer when under the inuence of alcohol or drugs.
• The best defense against accidents is a careful and responsible operator.
• A chemical warning decal and an owner's manual warning decal are located on the sprayer’s tank. (Figure 1). Be aware of their
location. Always replace any warning or safety decals that are not legible or are missing.
• When transporting the sprayer on public roads, always follow state and local regulations regarding safety and transportation
requirements. Use the necessary lights and slow moving vehicle (SMV) emblems.
• If there is any portion of this manual that you do not fully understand, please contact the original retailer.
Safety
-Additional Signal Words.
• NOTE: The signal word NOTE provides information on operator safety and operator tips.
• IMPORTANT: The signal word IMPORTANT indicates a recommended action or a restriction that will ensure correct
equipment operation and performance.
Signal Words

6
Before Operation
• Carefully study and understand this owner's manual.
• Read and follow chemical manufacturer's labels,
warnings, and instructions! A material safety data
sheet (MSDS) should be provided by the chemical
manufacturer.
• To avoid injury from chemical hazards, wear the proper
protective clothing. Each chemical manufacturer's
clothing requirements are listed under the “Personal
Protective Equipment (PPE) section in the chemical
instructions.
• Do not wear loose-tting clothing which may catch in
moving parts.
• Never exceed the load rating for the piece of equipment
the sprayer is mounted on.
• Give the sprayer a visual inspection for any worn parts,
loose bolts, or other visible problems, and make the
necessary repairs. See the “Maintenance Instruction”
section.
• Make sure the area is clear of any people or obstructions
before using the sprayer.
• Have all operators practice operating the sprayer and
its attachments, using clean water only, until all persons
are completely capable of safe operation.
During Operation
• Always be aware of bystanders, particularly children!
• No passengers are allowed on or in the equipment the
sprayer is mounted on.
• Keep hands and body parts clear of all moving parts.
• Never leave running equipment unattended!
• Allow for sprayer boom length when making turns.
Following Operation
• Be aware of dangerous terrain such as holes, slopes,
drop-os, banks, rocks, and hidden hazards.
• Operate the equipment and sprayer up and down
slopes, not across.
• Rememberthataccidentscanevenhappentoseasoned
operators. Always take your time and follow all safety
instructions.
• Following operation, stop the equipment, set brakes,
shut o engine, and remove ignition key.
• Park the sprayer on a hard level surface
• Do not permit children to play on or around sprayer.
• Store the sprayer away from human and livestock
activity.
Pump Safety Precautions
• IMPORTANT: Never pump ammable or explosive
uids such as gasoline, fuel oil, kerosene, etc.
• NOTE: The pump may be run dry for limited periods of
time without resulting in damage.
• Always disconnect the power to the pump when
working on the pump. Failure to do this could result
in electrical shock.
Safety Precautions

7
Installation
The Spot Sprayer is designed to be mounted on the rack of an ATV, on a garden trailer, or any other utility vehicle. Mounting the
sprayer correctly and securely will ensure consistent and safe spraying.
1. Before installing your sprayer, make sure that the sprayer
unit does not exceed the equipment manufacturer's load
rating. The sprayer unit could weigh up to 210 lbs when
lled with 25 gallons of water.
2. The chosen mounting location should also be easily
accessible for lling the sprayer’s tank (Figure 3).
3. For some temporary situations it may be more convenient
to strap the sprayer to your equipment (a) with heavy-duty
straps (b) (Figure 4). If you choose to strap the sprayer
down ensure that it is fastened securely.
4. For optimal stability, mount the Spot Sprayer with bolts
using the holes in the bottom of the sprayer (Figure 5). It
is recommended that you measure the distance between
the bottom mounting holes because tank measurements
can vary up to 1/8” (Figure 5).
Figure 3: Mounting the sprayer with bolts
Figure 4: Mounting the sprayer with straps
Base Unit
NOTE: If you are permanently mounting the sprayer in an
outdoors location, it is important that you cover the pump to
protect it from the elements.
Figure 5: Bottom hole dimensions
NOTE: Do not tighten bolts past 1/2” in the holes in the
bottom of the sprayer.
19 1/8” 5/16”
Holes
8 7/8”
a
b
Tank Opening
Bolt
Washer

8
1. The pump wiring harness (a) has a 2-pronged plug. This
wiringharnessneedstobeconnectedtotheswitchwiring
harness (b) which includes the control switch. Make sure
the wire colors match (Figure 5).
2. The switch wiring harness (b) needs to be connected to
the battery wire harness (c) which includes the 15 amp
fuse (d). Make sure the wire colors match (Figure 5).
3. The battery wire harness needs to be connected to
a 12 volt DC power source. Connect the red wire to
a positive power source either to the vehicle's battery
terminal or at a power access point with at least 10 amp
capability. The black wire needs to be connected to a
good ground source or to the negative terminal of the
battery.
Wiring Harness
Figure 5: Wiring Harness
NOTE: The end of the wiring harness with the ring terminals (d) is detachable and can be left attached to the battery for convenience
purposes.
a
b
c
d
topump
NOTE: The end of the wiring harness with the ring terminals
(d) is detachable and can be left attached to the battery for
convenience purposes.
4. Ensure that the power source is adequate, since an inadequate power source could cause numerous problems with your sprayer. If
you are using a power access point, ensure that it has at least 10 amp capability.
5. You now need to place the switch in a location where it is easily accessible for operation. Secure it so that it cannot fall or become
entangled and cause damage.
Mounting the Sprayer

9
Before and During Operation
Operating Instructions
1. Before operation it is important to give the sprayer unit
a thorough inspection, which covers the hoses, wiring
harness, and other sprayer components. Ensure that the
suction strainer and the tank are rinsed out.
2. Before using any chemical or product ensure that it is not
a petroleum-based product or a non-compatible chemical
for the pump.
3. Fill the sprayer tank with the proper amount of water and
chemicals as instructed by the chemical manufacturer.
4. Connect the wiring harness to an approved power source
as directed in the “Mounting the Sprayer” section (Page
8). Turn the control switch (b) (Figure 5, Page 8) to the
ON position and allow the pump to run until it reaches its
maximum pressure. The pump will automatically turn o
when its maximum pressure is reached. The pump does
not need to be manually turned o with the control switch.
Before operating the sprayer, it is important that you read this entire manual and know all safety precautions. Always take your time
and be alert when operating the sprayer in order to avoid an accident.
5. When you are ready to spray, point the gun in the desired direction and squeeze the trigger on the spray gun. The pump will
automatically start when the spray gun is engaged.
6. The spray gun’s liquid ow can be adjusted by turning the spray tip (a) at the end of the spray gun wand. The spray gun’s trigger
can also be locked in the “on”position by sliding the plastic tab (b) on the top of the trigger towards yourself (Figure 6).
Following Operation
1. IMPORTANT: Thoroughly rinse the sprayer of any chemical residue after spraying It is recommended to ll the tank with fresh
water and engage the spray gun until the system is entirely free of chemical residue. WARNING: Do not to rinse the sprayer in
an area where humans, animals, or sensitive plants could come in contact with chemical residue.
2. Store the sprayer in a location where it will be away from human or animal activity. Do not allow children to play on or near the
sprayer.
IMPORTANT: Using a petroleum-based product or a non-compatible chemical will void the manufacturer’s warranty. Contact
the original retailer if you are unsure as to whether or not a chemical or substance is acceptable for the pump.
a
b
Figure 6: Spray gun

10
Maintenance Instructions
Routine Maintenance
It is very important to perform routine maintenance on your sprayer before and after each use. Good maintenance practices will help
to guard against any unnecessary sprayer breakdowns or accidents.
1. It is recommended to perform a visual and physical
inspection for any worn parts, loose bolts, or
other visible problems. Make all necessary repairs
before spraying. Contact the original retailer
for instructions on ordering parts and for technical help.
2. The suction strainer (ref # 1, page 12) is located on the
end of suction hose (inside the tank) and should be
inspected and rinsed o on a regular basis.
It is essential that you winterize your sprayer to avoid damage and to allow for optimal performance. The winterization process
should be undertaken before freezing conditions and/or after each season of use. Failure to winterize your sprayer will void the
manufacturer’s warranty.
Winterizing your Sprayer
1. Verify that the tank is rinsed out and empty. Pour a 1/2
gallon of RV nontoxic antifreeze into the tank. WARNING:
Do not use standard automotive antifreeze (ethylene
glycol) as it can be harmful to humans, animals, crops,
and the environment.
2. Engage the pump and spray with the spray gun for
several minutes. Make sure that the antifreeze has been
pumped through the entire system.
3. After each use it is important to rinse the pump and all
components by running water through the system. Fill
the tank with a sucient amount of fresh water and
engage the spray gun. Rinsing the pump with fresh water
will greatly improve the life of the pump.
4. Always follow all pump safety precautions and warnings
(Pages 4-5). Following these guidelines will help to ensure
many years of smooth and trouble-free spraying.
3. Store the sprayer in a dry location away from the
elements.
4. Before spraying in the spring it is recommended to ush
the sprayer with fresh water to cleanse it of the antifreeze
and any other buildup. It would also be benecial to do
a thorough inspection of all sprayer components before
spraying.

11
Troubleshooting
As you use your Spot Sprayer, it is possible that you will encounter minor problems that can be easily xed. The following problems
and respective causes and solutions should cover most of the potential problems that you may face. If you are having problems
please attempt to use this troubleshooting section to solve the problem. If you are unable to x the problem please contact the
original retailer for service.
Problems/Symptoms Possible Causes Solutions
Low Rate of Flow
Suction Strainer is partially clogged Remove the suction strainer and rinse
Pump valves are damaged/bad Replace the valves or contact the original retailer for service
and/or repairs
Low voltage Use a power source rated at 10 amps and 12 volts
Pump Will Not Prime
Suction line is clogged Inspect the suction line for debris
Suction strainer is clogged Remove the suction strainer and rinse
Pump is damaged from chemicals not being
properly rinsed out
Contact the original retailer for service and/or pump
repairs
Pump Will Not Run
Fuse is blown Replace the fuse on the wiring harness
Incorrect voltage Use a power source rated at 10 amps and 12 volts
Pump pressure switch is malfunctioning Replace the pressure switch or contact the original retailer
for repairs
No Spray Flow Spray tip is clogged Remove the spray tip and rinse out
Suction strainer is clogged Remove the suction strainer and rinse

12
Breakdowns & Parts Lists
Breakdown
3
4
5
9
10
11
12
13
14
15
16
2
6
7
8
1
23
22
21
17
18
19
20
4
8
8
8
13

13
Parts List
Ref # Qty. Part Number Description
1 1 10416D Strainer, Suction 3/8" FPT 40 Mesh
2 1 T1414 Tank, 25 Gallon, LGX25-1
3 1 11042 Gasket, EPDM for 5" Lid
4 17 FT 6106 Hose, Clear Vinyl Reinforced 3/8" 315 PSI
5 1 2452-1I1-10B * 1.6GPM Demand Pump 100 PSI VITON Valves, SANTOPRENE Diaphragms, 3/8”HB 12VDC
6 1 3A3838 Adapter, Hose 3/8" MPT x 3/8" HB
7 1 5080015PP406 Spray Gun, TriggerJet 15" Poly Ext 3/8" HB Inlet X18 Tip
8 4 62604052 Hose Clamp, Mini 1/4" - 5/8"
9 1 C13201 Clip, Medium Grip
10 1 DE185 Decal, LGX25-1 Model and Revision
11 1 DE189 Decal, MSDS Warning and Read Owner's Manual
12 2 DE190 Decal, LGX25
13 2 MR1024*38S Screw, Machine Rd Hd 10-24 x 3/8" SS
14 1 N189472 Clip, Gripper 3/8" - 5/8" Zinc
15 4 SBT316*1 Bolt, Stove Truss Head 10-24 x 1"
16 1 SPT-BCG-1215A-16G Harness, Battery Connector 14G w/15A Fuse
17 1 SPT-SWH-9615A-16G Harness, Wiring 8 Ft 14G w/ Switch
18 1 38720PPBX18 ** Adjustable spray nozzle, #18
19 1 10960 *** Gasket, Tank Outlet Cap
20 1 19024 *** Cap, Tank Outlet
21 1 19025 *** Tether, Cap Tank Outlet
22 1 60323 *** Tank Lid
23 1 ATC-15 Fuse, 15 Amp Buss
* Pump breakdown is listed on page 14
** Individual part is included with the spray gun (Item 7)
*** Included with tank part number (Item 2)
Breakdowns & Parts Lists

14
1
by PBZ
2452-1H1-10B Breakdown
1.6GPM Demand Pump 80 PSI VITON Valves, SANTOPRENE Diaphragms, 3/8” HB 12VDC
Ref# Qty. Part Number Description
1 1 M242-S Motor, 2-pin Connector
2 1 PH-2400D Pump Head and Switch Assembly, 2400 Series
Date: 9/20
2
1
Pump Breakdown
Pump Parts List
Breakdowns & Parts Lists
Model: 2452-1I1-10B

15
CropCare®Limited Warranty
All warranty claims must be made through the original retailer. All warranty claims must be submitted with an invoice or a proof
of purchase that denotes the purchase date and place of purchase. If you have any questions or comments concerning this
warranty, please contact the original retailer.
Warranty Coverage
Warranty Is Void if:
Getting Warranty Service
Spot Sprayer: Model LGX25-1
1. The sprayer has been subjected to, in the opinion of CropCare®, negligent handling, misuse, an accident or if the instructions in
the owner’s manual were not completely followed.
2. The sprayer’s components have been altered in any manner or repairs have taken place with unapproved parts.
3. The sprayer and its components were subject to freezing or freezing conditions. The sprayer must have been winterized as per
the maintenance instructions to retain the warranty.
4. A non-compatible chemical was used and/or if the sprayer operator failed to rinse all chemical residue out of the sprayer’s
components after use.
5. A petroleum-based, oil-based, or ammable product was used and caused damage to the pump, tank, hoses, or any other
component.
CropCare®hereby provides a Limited One (1) Year Warranty on Spot Sprayers, manufactured by CropCare®. Spot Sprayers
manufactured by CropCare®are warranted against any manufacturer’s defects in any of the sprayer’s components in the 12 months
following the original date of purchase.
Defective components will be repaired or replaced at the discretion of the manufacturer. It is the responsibility of the purchaser to
return warranted components to the manufacturer. This warranty is limited to the repair or replacement of sprayer components
only. CropCare®is not to be held liable for incidental or consequential damages of any kind. This warranty covers the purchaser of
this Spot Sprayer and any other owners who own it during the one year warranty period.
To retain the warranty, the sprayer must be operated and maintained as ascribed by its owner’s manual. For warranty service, please
have a copy of the purchase invoice available.
Ordering Parts
Please contact the original retailer to order replacement parts for your product.

16
by PBZ
Manufactured by PBZ LLC
A Paul B Zimmerman Inc. Company
www.CropCareEquipment.com