PBZ CropCare PR2500 User manual

by PBZ
Plastic Lifter/Wrapper
Model PR2500
Form: PR2500OM_REV-C.1
Rev. Date 4/17
PBZ LLC | 295 Wood Corner Rd | Lititz PA 17543
www.CropCareEquipment.com | [phone]
A Paul B Zimmerman Inc. Company
Owner's Manual

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Table Of Contents
Thank your for purchasing this CropCare®product. This owners manual contains helpful information regarding the installation,
operation and maintenance of your product. For parts and service please contact your local CropCare®dealer.
Before You Begin........................................................................................................................................................................................................4
Safety Precautions.....................................................................................................................................................................................................4
General Guidelines.........................................................................................................................................................................................4
Before Operation ............................................................................................................................................................................................5
During Operation ...........................................................................................................................................................................................5
Following Operation .....................................................................................................................................................................................6
Operating Instructions ............................................................................................................................................................................................6
Setting the Width ...........................................................................................................................................................................................6
Setting the Depth...........................................................................................................................................................................................7
Preparing for Wrapping................................................................................................................................................................................8
Using the Control Levers..............................................................................................................................................................................8
Plastic Wrapping .............................................................................................................................................................................................9
Removing the Plastic.....................................................................................................................................................................................9
Maintenance Instructions ......................................................................................................................................................................................9
Routine Maintenance....................................................................................................................................................................................9
Adjusting the Reels..................................................................................................................................................................................... 10
Hose Maintenance ...................................................................................................................................................................................... 10
CropCare®Limited Warranty .............................................................................................................................................................................. 11
Contact Us................................................................................................................................................................................................................. 12
Ordering Parts............................................................................................................................................................................................... 12

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Safety Precautions
Every year many unnecessary accidents occur due to improper equipment handling and a disregard for safety precautions. You, the
operator, can avoid accidents by observing the precautions in this section.
• The operators of the tractor and the plastic wrapper
should be responsible adults. Do not allow persons
to operate this machine until they have displayed a
thorough understanding of the safety precautions and
operational use!
• Never attempt to operate this machine while under the
inuence of alcohol or drugs.
• The best defense against accidents is a careful and
responsible operator.
• Be aware of the location of all safety warning decals
(Figures 1-4).
• When transporting the plastic wrapper on public roads,
always follow state and local regulations regarding safety
and transportation requirements. Use the necessary
lights and slow moving vehicle (SMV) emblems.
• If there is any portion of this manual that you do not fully
understand, please contact an authorized CropCare®
dealer.
General Guidelines
Figure 1: Read Owner’s Manual Warning (DE115)
Figure 2: Moving Parts Warning (DE128)
• Be aware of all safety guidelines, warnings, and cautions.
• Familiarize yourself and other operators with the plastic wrapper’s components and how all parts are operated.
• Always remember that good safety practices are the most important part of operating a piece of equipment.
Before You Begin
Please read and understand this manual and its instructions and warnings completely before operating equipment.
Figure 3: Moving Parts Warning (DE127)
Figure 4: Operating Outside of Platform Warning (DE129)

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Safety Precautions
Before Operation
• Carefully study and understand this owner’s manual.
• Give the plastic wrapper a visual inspection for any
worn parts, loose bolts, or other visible problems, and
make any needed repairs. See the maintenance section
on pages 8 and 9.
• Have all operators practice operating the plastic
wrapper until all operators are completely capable of
safe operation.
• Do not wear loose-tting clothing which may catch in
moving parts.
• Ensure that the plastic wrapper does not exceed the
tractor’s load rating. The plastic wrapper, when empty,
weighs approximately 1000 lbs.
• Never check for hydraulic hose leaks with your
hands! If oil penetrate’s the skin and enters
the bloodstream, it could result in serious
injury or death . If there is any visible damage to
the hoses, replace them immediately.
• Make sure that the operating area is clear of any
people or obstructions before using the plastic
wrapper.
• Do not allow people near the plastic wrapper at any
time during operation!
• Never allow personnel to ride on the operator’s
platform while the wrapper is in the raised position
for transport!
During Operation
• Always be aware of bystanders, particularly children!
Never allow anyone, other than the operator, near the
plastic wrapper when it is in operation or when the
tractor is running.
• No passengers are allowed on or in the Plastic Lifter/
Wrapper at any time.
• Be aware of the spinning reel which holds the plastic!
Never allow anyone to adjust, clean, or be near the
reels while the tractor is running! Keep all body parts,
clothing, and tools (including the reel release bar) away
from the reels during operation. Failure to follow
these safety warnings could result in serious
injury or death.
• Always turn the tractor o before removing plastic
from the reels! Exercise caution when using the reel
release bar due to the fact that the reel is under much
tension.
• Never attempt to operate the plastic wrapper alone!
One person must operate the tractor while another
person operates the plastic wrapper.
• The plastic wrapper operator needs to follow special
safety precautions. Never jump o of the plastic
wrapper during operation! Always keep both hands
on the grab rails. This practice will ensure stability in
the case of sudden movements caused by uneven
terrain.
• The operator of the tractor shouldn’t routinely turn
around to check the plastic wrapper. The tractor
operator’s main focus should be on driving. The
plastic wrapper operator should signal verbally if the
tractor operator should stop or adjust the speed.
• Never obstruct the movement of the control levers!
The levers must be able to return to the neutral
position when released.
• Never operate the tractor at speeds over 5 mph.
• Practice special caution when operating the plastic
wrapper on uneven surfaces and on inclines. Do not
attempt to operate the plastic wrapper on terrain
that will, or could possibly, endanger the tractor or
plastic wrapper operator! Be aware of dangerous
terrain such as holes, slopes, drop-os, banks, rocks,
and hidden hazards.
• Remember that accidents can even happen to
seasoned operators. Always take the necessary time
and follow all safety instructions.
• Never leave running equipment unattended.
• Never allow personnel to ride on the operator’s
platform while the wrapper is in the raised position
for transport!

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Safety Precautions
Following Operation
• Following operation, stop the tractor unit, set the
brakes,shuto theengine,and remove theignition key.
• Before unhooking the plastic wrapper, lower the drop
leg to provide stability.
• Park the plastic wrapper on a hard, level surface. Park
the plastic wrapper indoors if at all possible.
• Store the plastic wrapper away from any human or
livestock activity.
• Do not allow children to play on or around the plastic
wrapper.
Operating Instructions
Before operating the plastic wrapper, it is important to read the entire owner’s manual and know all of the safety precautions.
Always take the necessary time and be alert when operating the plastic wrapper. The simple actions will allow for continuous
operation without accident or interruption.
NOTE: Remember to raise the drop leg (a), as shown (Figure 5), before operation!
Setting the Width
• Before setting the width, ensure that the plastic wrapper and all hydraulic hoses are properly connected.
• Adjust the shovel shanks so that the edge of the plastic (a) is 1”-2” from the inner side (b) of each shovel shank as shown
(Figure 6).
• Position the side coulters (c), position them so that they are centered with the shovel shanks (b), as shown (Figure 6).
Figure 5: Drop leg Figure 6: Settings the Width
1”-2”
NOTE: The example images in this section are shown with the sweep shovel and coil spring shank.
a
c
a
b

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Operating Instructions
Setting the Depth
• The center coulter (a) should run about 2”-3”into the soil. It is important to note that the center coulter has only two settings
and the higher setting is used for raised beds (Figure 7).
• Adjust the gauge wheels (c) to achieve the desired depth of the center coulter (a) and adjust the shovel shanks (d) and the
side coulters (b) to proper depth (Figure 7).
• The wings on the shovel shanks should be set 1” below the plastic with the shank about 2” o of the outside edge of the
plastic.
• The depth of the soil covering the plastic will vary with dierent plastic layers.
• Adjust the side coulters so that they run at approximately the same depth as the shovel on the shovel shank, and they are
centered with the shovel shank as shown (Figure 6, Page 5).
The shovel shanks, gauge wheels, and side coulters will need to be adjusted to the correct depth. The depth adjustment will vary
with the type of plastic rows (raised bed, flat bed) and with the amount of soil your plastic layer uses for coverage.
Raised Bed
Figure 7: Setting the depth
• Set the center coulter (a) to the lowest setting. The center coulter should run about 2”-3” into the soil (Figure 7).
• Adjust the gauge wheels (c) to achieve the desired depth for the center coulter (a), then adjust the shovel shanks (d) and the
side coulters (b) to the proper depth (Figure 7).
• The wings of the shovel shanks should be set 1”below the plastic with the shank 1”-2”o of the outside edge of the plastic.
• The depth of the soil covering the plastic will vary with dierent plastic layers.
• Adjust the side coulters so that they run at approximately the same depth as the shovel shank, and that they are centered with
the shovel shank as shown (Figure 6, Page 5).
Flat Bed
a
b
c
ddc
b

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Operating Instructions
Preparing for Wrapping
• It is very important for the tractor driver to keep the wrapper centered on the row.
• With the plastic wrapper set to the correct depth, drive 15 to 20 feet on the row to split and lift the plastic.
• Lift the end of the plastic and thread the it through the plastic guide (a) and wrap it around the reel (b) as shown (Figure 8).
• Wrap the plastic around the reel and tie it to itself. (DO NOT tie the plastic directly to the reel as this will make removing the
plastic dicult).
• Repeat the process for the other reel.
Using the Control Levers
• The wrapper operator should stand on the wrapper
platform and rmly grip the handrails at all times during
operation.
• Be sure that the wrapper operator is familiar with the
control levers before beginning operation.
• The control levers (a, Figure 9) control the speed at
which the reels rotate. Pushing the levers forward will
cause the reels to speed up, while pulling the levers
back will cause the reels to slow down. The reels will
stop when the levers are released.
• Before moving, push the levers forward to wrap up any
excess plastic.
• When the tractor is in motion, the job of the wrapper
operator is to control the speed of the reels. The reel
speed must be adjusted to match the speed of travel.
• The plastic should be lifted approximately 6”-40” behind
the coil shank.
• When the reels are spinning at the proper speed, the
plastic should not touch the plastic guide (a, Figure 8).
• Note: Running the reel too slowly for an extended period
of time will cause the plastic to wrap unevenly on the
reel or fall o of the reel.
Figure 8: Preparing for wrapping
WARNING: Never operate the plastic reels while not
standing on the operator’s platform, or while a person
is close to the reels
Figure 9: Control Lever
a
b
a

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Operating Instructions
Plastic Wrapping
• While wrapping, the tractor driver should drive at
a speed that is comfortable for the plastic wrapper
operator.
• A comfortable speed may vary with the conditions,
but generally 3-4 mph is recommended for safe and
ecient operation.
• For plastic with heavy trash cover it may be necessary
to slow down to give the trash time to fall away from
the plastic.
• Operating the wrapper too slowly increases the chance
of tearing the plastic.
• DO NOT operate the wrapper at speeds over 5 mph!
• The tractor driver should maintain a consistent travel
speed and keep the machine centered on the row.
Removing the Plastic
• When the reel is at, or near, capacity, it is necessary to
remove the plastic from the reels.
• Turn the tractor o!
• With the tractor o, insert the reel release bar (a) into the
reel and pull towards the front of the wrapper, as shown
(Figure 10), to release and collapse the reel.
• Note: If it requires too much force to collapse the reel, the
reel stops may need to be adjusted (see“Adjusting the Reel”,
page 10).
• With the reels collapsed, the plastic should slide easily o
of the reel.
• Before starting to wrap again, push the reel towards
the front of the wrapper to ensure that it is rmly in the
wrapping position so that the reel does not collapse during
operation.
Figure 10: Removing the plastic
Routine Maintenance
It is very important to perform routine maintenance on your plastic wrapper before and after each use. Good maintenance practices
will help to guard against any unnecessary machine breakdowns or accidents.
1. Perform a visual and physical inspection for worn parts, loose
bolts, or other visible problems. Make all necessary repairs
before operating. Contact an authorized CropCare®dealer
for instructions on ordering parts and technical help.
Maintenance Instructions
a

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Maintenance Instructions
Routine Maintenance ... continued
1. It is important to inspect the hydraulic hoses on the
plastic wrapper before every use. Check the hoses for
leaks and hose damage such as metal bers showing.
2. NEVER check for hydraulic hose leaks with your hands!
If oil penetrates the skin and enters the bloodstream, the
results can be fatal!
3. If there is any visible damage to the hoses, replace them
immediately.
Hose Maintenance
1. Over time, as the plastic wrapping reels wear, it may be
necessary to adjust the stop bolts (a) on the reel bars
(Figure 12).
2. When the stop bolts are adjusted properly the links (b)
on the outer reel tubes should be tilted forward slightly
and it should only take minimal force to release the reel
(Figure 12).
3. If the links are tilted forward too far it will take excessive
force to release the reel, which could result in damage to
the reel. If the links are not tilted forward, the reel may
collapse on its own during operation.
4. Adjust the nuts on the link stop bolts (a) to change the
tilt of the links (b) (Figure 12).
5. The ends of the collapsible tubes (c) should extend
3-1/8” beyond the end of the center tube (d) (Figure 12).
Adjusting the Reels
Figure 11: Shaft bearing grease zerks
Figure 12: Adjusting the reel stop bolts
2. The gauge wheels, center coulter, and side coulter hubs
use sealed tapered bearings. Repack bearings with
general purpose grease once per season.
3. The two shaft bearings (a) on each reel should be
greased every 50 hours, or once per season of operation
(Figure 11).
4. Lubricate the center coulter pivot bushings with general
purpose grease once per season.
a
ab
bc
c
d

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CropCare®Limited Warranty
Plastic Lifter Wrapper, PR2500
Warranty Coverage
Warranty Is Void if:
Getting Service
CropCare® hereby provides a Limited Two (2) Year Warranty on the Products manufactured by CropCare® that such Products shall
be free from manufacturer’s defects in any of the Product’s components in the 24 month period following the original date of
purchase from the authorized dealer (the“Warranty Period”). CROPCARE® HEREBY EXCLUDES AND DISCLAIMS ANY AND ALL OTHER
WARRANTIES, STATUTORY, EXPRESS OR IMPLIED, INCLUDINGWITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY
OR FITNESS FOR ANY PARTICULAR PURPOSE AND ANY WARRANTY ARISING FROM USAGE OF TRADE OR COURSE OF DEALING.
Defective components will be repaired or replaced at the discretion of the manufacturer. It is the responsibility of the purchaser
to return warranted components to the manufacturer. This Product Warranty is limited to the repair or replacement of Product
components only. CROPCARE® IS NOT TO BE HELD LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND. This
Product Warranty covers the purchaser of this Product and any other owners who own it during Warranty Period.
To retain the Product Warranty, the Product must be operated and maintained as set forth by its owner’s manual. For warranty
service, please have a copy of the purchase invoice available.
1. The Product has been subjected to, in the opinion of CropCare®
, negligent handling, misuse, an accident or if the instructions in
the owner's manual were not completely followed.
2. The Product’s components have been altered in any manner or repairs have taken place with unapproved parts.
3.
The Product and its components were subject to freezing or freezing conditions. The Product must have been winterized as per
the maintenance instructions to retain the Product Warranty.
4. A non-compatible chemical was used and/or if the Product operator failed to rinse all chemical residue out of the Product’s
components after use.
5. A petroleum-based, oil-based, or ammable product was used and caused damage to the pump, tank, hoses, or any other
component.
All Product Warranty claims must be made through an authorized CropCare®dealer. All warranty claims must be submitted with
an invoice or a proof of purchase that denotes the purchase date and place of purchase. If you have any questions or comments
concerning this warranty, please contact an authorized CropCare®dealer.

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Contact Us
We desire to give you continuing service in the best manner possible. This includes listening to your comments, suggestions, and
problems. We will do our best to answer all questions thoroughly and in a timely manner. Please feel free to contact our customer
service department.
Ordering Parts
Manufactured by PBZ LLC
A Paul B Zimmerman Inc. Company
295 Wood Corner Road
Lititz PA 17543
[phone]
Fax [phone]
www.CropCareEquipment.com
Please contact your authorized CropCare®dealer to order replacement parts for your product.