PBZ CropCare A311K Installation guide

by PBZ
Form: A311KAM_REV-A
Assembly Instruction Manual
Kit: Power wash and jug rinse
Model: A311K
Manufactured by PBZ LLC
A Paul B Zimmerman Inc. Company
www.CropCareEquipment.com

2
A311K Assembly Instructions
The purpose of this document is to show the procedure for installing a powerwash and jug rinse unit onto a sprayer.
Installation Time:
• Approximately 4 hours
Recommended Tools
• 3/8” socket or wrench
• 9/16” socket or wrench
• 6mm socket or wrench
• Phillips head screw driver
• Adjustable wrench or pliers
• Pipe sealant
• Thread tape
• Hose cutter or knife to cut hoses to length
• 3/4” Forstner bit
• 5/16” drill bit
• Drill
Subject

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A311K Assembly Instructions
Ref# Qty. Part Number Description
1 40 FT 1008 Hose, EPDM Rubber 1/2" 300 PSI
2 1 21010010 Nozzle, Garden Hose Pistol Grip Plastic
3 1 2101830 Garden hose washer, red rubber
4 1 38027 Cap, Nozzle Tip/barb 11/16-16 UNF Poly
5 2 3A100 Adapter, Hose 1" MPT x 1" HB
6 2 3A100114 Fitting, Hose 1" MPT x 1-1/4" HB
7 2 3A1212 Adapter, Hose 1/2" MPT x 1/2" HB
8 1 3A3412 Fitting, Hose 3/4" MPT x 1/2" HB
9 3 3A3812 Fitting, Hose 3/8" MPT x 1/2" HB
10 1 3D3412 Fitting, Garden Hose 3/4" MGHT x 1/2" HB Poly
A311K Kit Contents

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A311K Assembly Instructions
A311K Kit Contents
Ref# Qty. Part Number Description
11 1 3EL1412 Elbow, Hose 90° 1/4" MPT x 1/2" HB
12 8 6806052 Hose Clamp, 1/2" - 29/32" SS
13 2 6816052 Hose Clamp, 11/16" - 1-1/2" SS
14 2 6820052 Hose Clamp, 3/4" - 1-3/4" SS
15 1 8007-594-838 Pump, 12V w/Switch & Fuse 2.1 GPM Vi-Santo
16 1 8M38 Nipple, 3/8" MPT x short, sch 80 poly
17 1 8RB134 Bushing, Reducer 1" MPT x 3/4" FPT Sch 80 Poly
18 1 8SE38 Elbow, Street 90° Poly 3/8" NPT Sch 80
19 1 8TT100 Tee, 1" FPT Sch 80 Poly
20 1 8TT38 Tee, 3/8" FPT Sch 80 Poly
21 1 90FMB14 Valve, Ball 1/4" FPT x 1/4" MPT 300 PSI
22 1 A311KAM Assembly manual, Kit: Powerwash and jug rinse
23 1 AA122ML12PP50 Strainer, Line 1/2" FPT 50 MS w/Mounting Holes
24 3 CB38*34G5 Bolt, Carriage 3/8-16 x 3/4" Gr 5
25 1 CP12094NYB Body, Nozzle Type-1/4 Inlet-NYB Nylon
26 1 DC56NY Core, TeeJet Nylon Black
27 8 FT DC784 Loom, Flex-Gard 3/8"
28 1 DE111 Decal, powerwash label
29 1 DE113 Decal, Jug Rinse Label
30 1 DVP6 Orice Disc, Polymer Red
31 1 F1204 Foamer tank bolt, 5/16-18 x 1 1/2"
32 3 FN38 Nut, Flange 3/8-16
33 4 FW10 Washer, Flat #10 SS
34 2 H6*12M Bolt, Hex 6mm x 12mm 1.0 Pitch
35 1 L14S Elbow, 90° 1/4" NPT SS
36 2 LW14 Washer, Lock 1/4"
37 4 MR1024*114 Screw, Machine Rd Hd 10-24 x 1-1/4"
38 1 N14*2S Nipple, 304 SS pipe 1/4" MPT x 2"
39 1 N14X4S Nipple, 304 SS Pipe 1/4" MPT x 4"
40 4 NNC1024 Nut, Lock Nylon 10-24 SS
41 1 NNC516 Nut, Lock Nylon 5/16-18
42 1 RM1414 Washer, Buna N Rubber 1/4" x 1-1/4" x 1/16"
43 1 SKU28315 Fitting, Bulkhead Brass 1/4" NPT Female to Male
44 1 SPT-WHE-96-16G Harness, Wire 8 Ft 14G Extension
45 1 T1029 Powerwash pump and lter mount
46 1 T513 Hose hanger, rinse system
47 1 CB516*34G5 Bolt, Carriage 5/16-18 x 3/4" Gr 5

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a
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5
Step 1
A311K Assembly Instructions
Ref# Qty. Part Number Description
1 1 T1029 Powerwash pump and lter mount
2 3 CB38*34G5 Bolt, Carriage 3/8-16 x 3/4" Gr 5
3 3 FN38 Nut, Flange 3/8-16
• Bolt pump and lter mounting bracket (Item 1) to the eduction mount (a).

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a
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Step 2
A311K Assembly Instructions
Ref# Qty. Part Number Description
1 2 3A1212 Adapter, Hose 1/2" MPT x 1/2" HB
2 1 AA122ML12PP50 Strainer, Line 1/2" FPT 50 MS w/Mounting Holes
3 2 H6*12M Bolt, Hex 6mm x 12mm 1.0 Pitch
4 2 LW14 Washer, Lock 1/4"
• Install ttings onto the lter (Figure 1). Use Teon tape and pipe sealant on all threads.
• Install the lter onto the pump and lter mounting bracket (a) installed in Step 1 (Figure 2).
Figure 1
Figure 2

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Step 3
A311K Assembly Instructions
Ref# Qty. Part Number Description
1 3 3A3812 Fitting, Hose 3/8" MPT x 1/2" HB
2 1 8007-594-838 Pump, 12V w/Switch & Fuse 2.1 GPM Vi-Santo
3 1 8M38 Nipple, 3/8" MPT x short, sch 80 poly
4 1 8SE38 Elbow, Street 90° Poly 3/8" NPT Sch 80
5 1 8TT38 Tee, 3/8" FPT Sch 80 Poly
• Install ttings onto pump as shown. Use Teon tape and pipe sealant on all threads.
• NOTE: The elbow is on the inlet side of the pump and the tee is on the outlet side.

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1
a
b
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Step 4
A311K Assembly Instructions
Ref# Qty. Part Number Description
1 4 FW10 Washer, Flat #10 SS
2 4 MR1024*114 Screw, Machine Rd Hd 10-24 x 1-1/4"
3 4 NNC1024 Nut, Lock Nylon 10-24 SS
• Install the pump assembly (a) from the previous step onto the pump and lter mounting bracket (b).

4 1/2”
5 1/2”
3/4” hole for
jug rinse
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Step 5
A311K Assembly Instructions
• Drill a 3/4” hole into the side of the eduction tank (a) for the jug rinse.
• NOTE: The side of the tank closest to the hitch of the sprayer. The hole will be 4 1/2”from the top of the tank and 5 1/2”
from the corner.

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Step 6
A311K Assembly Instructions
Ref# Qty. Part Number Description
1 1 38027 Cap, Nozzle Tip/barb 11/16-16 UNF Poly
2 1 CP12094NYB Body, Nozzle Type-1/4 Inlet-NYB Nylon
3 1 DC56NY Core, TeeJet Nylon Black
4 1 DVP6 Orice Disc, Polymer Red
5 1 L14S Elbow, 90° 1/4" NPT SS
6 1 N14*2S Nipple, 304 SS pipe 1/4" MPT x 2"
7 1 N14X4S Nipple, 304 SS Pipe 1/4" MPT x 4"
8 1 SKU28315 Fitting, Bulkhead Brass 1/4" NPT Female to Male
• Assemble ttings for the jug rinse nozzle as shown. Use Teon tape and pipe sealant on all threads.