Pepperl+Fuchs 5500 Series User manual

5500 Programming
Quick Guide
Operating Elements of the Controller
The 5500 controller has four pushbuttons and five LEDs.
If the button is pressed longer than 5 seconds, the 5500 controller
will go into the programming mode.
The entries appear in the following sequence:
DISPLAY PARAMETER DEFAULT
PASSWORD / SET Enter PSW settings 0000
PURGE / PROGRAM Program modes 3
PURGE / TIME Purging time 00:30
ENCLOSUR/PRESS P1 Gas: 0.3” (0.8mbar) Min pressure Dust: 0.7” (1.8mbar)
ENCLOSUR/PRESS P2 Alarm pressure 0.8” (2 mbar)
ENCLOSUR/PRESS P3 Purging pressure 3.0” (7.5 mbar)
ENCLOSUR/PRESS P4 Max pressure 6.0” (15 mbar)
LEAKAGE / HYST Leakage comp 0.5” (1.25 mbar)
PROGRAM /K2 K2 function K1
SHUT-OFF / DELAY Delay shut-off K1 0 sec
NUMBER/ OF Pt100 2 max for Pt100 0
TEMP PT1 /SV1 SV1 on above PT1 35 °C
TEMP PT2 / SV1 SV1 on above PT2 35 °C
TEMP PT1 / K2 K2 on above PT1 45 °C
TEMP PT2 / K2 K2 on above PT2 45 °C
TEMP PT1 / K1 K1 on above PT1 50 °C
TEMP PT2 / K1 K1 on above Pt2 50 °C
BYPASS / N Y E Bypass off/on/External N
UNITS / M I Metric or Imperial I
TEMP / ENABLED Temp function enable N
CHANGE / PASSWORD Change password ------
Power On
MENU STRUCTURE
PASSWORD
ENCLOSUR
PRESS P1
PURGE
PROGRAM
ENCLOSUR
PRESS P2
Purge
Time
ENCLOSURE
PRESS P4
ENCLOSURE
PRESS P3
LEAKAGE
HYST
SHUT-OFF
DELAY
NUMBER
OF PT100
TEMP PT1
SV1
TEMP PT2
SV1
TEMP PT1
K2
TEMP PT2
K2
TEMP PT1
K1
PROGRAM
K2
TEMP PT2
K1
BYPASS
UNITS
M I
TEMP
DISABLED
CHANGE
PASSWORD
PASSWORD
EXIT
SET
5 sec.
LED LED Color Description
K1 Green Contact K1 is energized
K2 Amber Contact K2 is energized
P/SV1 Blue Safe pressure P1
Amber SV1 is energized
BYPASS Amber Bypass ON
PT100 Red Pt100 fault
Purge time is set in Min:Sec (000:00).
Hold either key down to adjust the set time more quickly.
Pressure P1 is the minimum allowed pressure for
safe use.
Minimum value is 0.3” for gas and 0.7” for dust.
Program Application Purge Operation Specifics
Purge 1 Gas Immediate
Purge
• Purge starts on power up (SV1)
• After purging Enclosure contacts (K1) energize
• If max. Press (P4) is reached, SV1 turns off
• Enclosure power ON during loss of pressure (K1)
• Alarms can be set for low pressure/temp. (K2)
• Pressure compensation turns on below (P2)
Purge 2 Gas Delayed
Purge
• Purge starts above P1 pressure (SV1)
• After purging Enclosure contacts (K1) energize
• If max. Press (P4) is reached, Sv1 turns off
• Enclosure power on during loss of pressure (K1)
• Alarms can be set for low pressure/temp. (K2)
• Pressure compensation turns on below (P2)
Purge 3 Gas Delayed
Purge
• Purge starts above P1 pressure (SV1)
• After purging, enclosure contacts (K1) energize
• If max. Press (P4) is reached, SV1 turns off
• Immediate shut-down during loss of pressure (K1)
• Alarms can be set for low pressure/temp. (K2)
• Pressure compensation turns on below (P2)
Purge 4 Gas Immediate
Purge
• Purge starts on power up (SV1)
• After purging, enclosure contacts (K1) energize
• If max. Press (P4) is reached, Sv1 turns off
• Enclosure power on during loss of pressure (K1)
• Alarms can be set for low pressure/temp. (K2)
• Pressure compensation turns on below (P3)
• Intended for continuous purge applications
Purge 5 Dust Clean
Enclosure
• In dust atmosphere purging is not required
• Enclosure must be cleaned
• Pressure above (P1), Enclosure contact on (K1)
• Enclosure power ON during loss of pressure (K1)
• Alarms can be set for low pressure/temp. (K2)
• Pressure compensation turns on below (P2)
Pressure P2 is used for low pressure function.
Compensation for leakages for certain functions
will activate SV1 when below P2.
Pressure P3 is used to activate the time for purging.
Pressure above P3 indicates proper flow for purging.
In Program 4, P3 will start continuous flow compensation.
Purge time
To advance up
To advance down
For EXIT out of parameter and RESET
Enter purge settings and select function
Pressure P4 is a maximum overpressure value. In reaching
this value, the display will read ‘MAX’.
If P4 is achieved during purging, SV1 will shut off until
pressure is below P4.
ENCLOSURE / PRESS P1
ENCLOSURE / PRESS P2
ENCLOSURE / PRESS P3
ENCLOSURE / PRESS P4
SET
5 sec.
LED Indication
At any time during
purge settings

5500 Programming
Quick Guide
LEAKAGE / HYST
PROGRAM / K2
K1 Switch with K1
P1+ Switch on, if P1 exceeded
P1- Switch off, if P1 below
P2+ Switch on, if P2 exceeded
P2- Switch off, if P2 below
P3+ Switch on, if P3 exceeded
P4- Switch on, if P4 below
P4+ Switch off, if P4 exceeded
FT Switch on during purging
TEMP AL Switch on if temp is exceeded
Bypass Switch on if bypass is active
Unexpected leakages from the enclosure or line
pressure drops will decrease the pressure within
the enclosure. If the pressure drops below P2 or
P3 (Program 4), then the valve SV1 can be
activated until P2 (P3) + Hyst is reached and will
shut off. Compensating for leakages.
Relay output K2 can be programmed for several
functions. These functions are as follows:
NUMBER / OF PT100
The 5500 has 2 inputs for 2-wire PT100 temperature
sensors which can be placed within the enclosure for
monitoring various areas. For temperature monitoring
or control TEMP /ENABLED function must be selected.
TEMP PT1 / SV1
Each 2-wire PT100 sensor can be set to a max.
temperature. When one of the set temperatures are
reached, the SV1 will activate and cool the cabinet.
When the temperature drops by 3°C, the valve will
close.
TEMP PT1 / K2
TEMP PT2 / K2
Each 2-wire PT100 sensor can be set to a max.
temperature. When one of the set temperatures
are reached, the K1 will de-activate. A reset of the
system will have to be initiated which will start the
purging mode.
SHUT-OFF / DELAY
During operation of Program 3, if the pressure drops
below P1, the delay of shutting down K1 can be
implemented. The delay is selectable and can be set to
durations between 0 to 60 seconds.
The use of the delay timer is
the sole responsibility of the
user.
BYPASS / N Y E
Allows K1 to energize/stay energized when
pressure below P1. External switch allows K1 to
energize after the purging cycle is complete and
pressure is above P1. ‘Y’ will turn bypass on
before purge and immediately energize K1.
UNITS / M I
Allows for metric (M) or Imperial (I) values.
Temperature will always be in Celsius.
TEMP / ENABLED
Enables the temperature function. If settings are
incorrect, PT100 LED will light up.
CHANGE / PASSWORD
Enter at least 4 digits. To exit without saving
password, press RESET. To accept password,
press SET.
Electrical Connecons
Fault Possible Reason Reaction
5500 doesn’t work
No voltage Check power cables to 5500
5500 defect Return 5500
5500 switches on without
purge Purging program is wrong Verify correct purge program
Purge timer does not
count down
No purge gas Check gas supply
Digital valve does not open
Check voltage
Check for blockage
Not enough flow from digital
valve
Line pressure to low
Tubing to valve is to small
Not enough flow to regulator
Line pressure to low
Tubing to valve is to small
To much leakage from
enclosure
Purging process does
not begin Digital valve does not open
Check power to valve
Check for blockage
Gas supply is not clean
High temperature inside
enclosure Ambient temp. rise Check location of enclosure to environment
Digital valve shuts off
before purging complete
Too much leakage from the
enclosure and pressure is
dropping below P1
Check enclosure seals; increase
flow from needle valve
Pressure exceeds P4 Ensure that vent flow is not
restricted; reduce purge flow
Troubleshoong
TEMP PT1 / K1
TEMP PT2 / K1
Each 2-wire PT100 sensor can be set to a max.
temperature. When one of the set temperatures are
reached, the K2 will activate which can be used to
activate a cooling device or an alarm. When the
temperature drops by 3°C, K2 deactivates.
TEMP PT2 / SV1

5500 Programming
Quick Guide
Calculation of the Purging Time
Example:
Vent: EPV-5500-___-02 (From manual graph)
P3 set to : 2.6” H2O (6.5mbar)
Enclosure volume: 10 cu.ft. (282 liters) Not a motor
Flow rate from vent graph: 11.3 scfm (320 liters/min)
requirement for purging
NEC: 4 volume exchanges
IEC: 5 volume exchanges
Results:
NEC: 4 x 10 cu.ft. / 11.3scfm = 3.6 min.
(4 x 282 liters / 320 l/min = 3.6 min.)
IEC: 5 x 10 cu.ft. / 11.3scfm = 4.5 min.
(5 x 282 liters / 320 l/min = 4.5 min.)
From installation manual for 5500 vent graphs
EPV-5500-...-02, enclosure volume 5 to 15 cu.ft.
Typical Installation Setup
Typical installation and the identification of components, and location in the enclosure
The 5500 control unit is mounted on the side of the enclosure but could
easily be mounted on the top, or bottom. The EPV-5500 vent is mounted
inside the enclosure but could also be mounted outside the
enclosure if room prohibits it.The EPV-5500 vent should always be
mounted so that the flow coming into the enclosure does not go directly
through the vent. Adjacent corners are best for best flushing out the
enclosure. The manifold or valve system (not shown) can be mounted
outside or inside the enclosure. If the 5500-MAN’s are used, mounting
hardware is included
The 5500 control unit can be mounted inside the enclosure. The EPV-
5500 vent is mounted inside the enclosure but could also be mounted
outside the enclosure if room prohibits it.The EPV-5500 vent should
always be mounted so that the flow coming into the enclosure does not
go directly through the vent. Adjacent corners are best for complete
flushing out the enclosure. The manifold or valve system (not shown) can
be mounted outside or inside the enclosure. If the 5500-MAN’s are used,
mounting hardware is included.