Pepperl+Fuchs IC-KP2-2HB17-2V1D User manual

IC-KP2-2HB17-2V1D
IDENTControl Compact unit
with Ethernet interface
FACTORY AUTOMATION
MANUAL

With regard to the supply of products, the current issue of the following document is ap-
plicable: The General Terms of Delivery for Products and Services of the Electrical Indus-
try, published by the Central Association of the Electrical Industry (Zentralverband
Elektrotechnik und Elektroindustrie (ZVEI) e.V.) in its most recent version as well as the
supplementary clause: "Expanded reservation of proprietorship"
IC-KP2-2HB17-2V1D

IC-KP2-2HB17-2V1D
3
1 Introduction................................................................................. 7
2 Declaration of conformity .......................................................... 8
2.1 CE conformity....................................................................................... 8
3 Safety ........................................................................................... 9
3.1 Symbols relevant to safety.................................................................. 9
3.2 Intended use......................................................................................... 9
3.3 General notes on safety ....................................................................... 9
3.4 Contact protection ............................................................................. 10
4 Product Description ................................................................. 11
4.1 Product family .................................................................................... 11
4.1.1 R/W heads....................................................................................... 11
4.1.2 Read Only Tags/Read/Write Tags .................................................... 11
4.1.3 Handhelds ....................................................................................... 12
4.2 Connection accessories.................................................................... 12
4.2.1 Connection cable for R/W heads and trigger sensors...................... 12
4.2.2 Cable connectors for the power supply............................................ 13
4.2.3 Connection cable to the Ethernet interface ...................................... 13
4.2.4 Mounting aid.................................................................................... 13
4.3 Delivery package................................................................................ 13
4.4 Range of application.......................................................................... 14
4.5 Device characteristics ....................................................................... 14
4.6 Interfaces and connections .............................................................. 14
4.7 Displays and Controls ....................................................................... 15
5 Installation................................................................................. 16
5.1 Unpacking........................................................................................... 16
5.2 EMC concept ...................................................................................... 16
5.3 Installation .......................................................................................... 17

4
IC-KP2-2HB17-2V1D
5.4 Device connection..............................................................................17
5.4.1 Power Supply ...................................................................................17
5.4.2 Read/Write Head and Trigger Sensors.............................................17
5.4.3 Ground connection...........................................................................18
5.4.4 Ethernet connection guide ...............................................................18
6 Commissioning......................................................................... 19
6.1 Preliminary considerations ...............................................................19
6.2 Connection..........................................................................................19
6.3 Device Settings...................................................................................19
6.4 Setting the IP address........................................................................20
7 Commands ................................................................................ 22
7.1 Communication of the IDENTControl Compact...............................22
7.2 Data exchange ....................................................................................22
7.3 Command Execution..........................................................................22
7.4 Command types .................................................................................24
7.5 Web function .......................................................................................24
7.5.1 Website of the IDENTControl Compact ............................................ 24
7.5.2 Network settings...............................................................................25
7.5.3 Email function...................................................................................26
7.5.4 Sending commands via the website................................................. 27
7.5.5 Data logging .....................................................................................27
7.6 Communication via TCP/IP................................................................28
7.6.1 Data exchange via TCP/IP................................................................28
7.6.2 Command examples TCP/IP ............................................................29
7.7 Communication via MODBUS TCP/IP...............................................31
7.7.1 Data exchange via MODBUS TCP/IP ...............................................31
7.7.2 Registers..........................................................................................31
7.7.3 MODBUS commands.......................................................................34
7.7.4 Notes for creating the control program .............................................38
7.7.5 MODBUS exception codes ..............................................................39

IC-KP2-2HB17-2V1D
5
7.8 Communication via Ethernet/IP........................................................ 40
7.8.1 Data exchange via EtherNet/IP ........................................................ 40
7.8.2 Mixed mode..................................................................................... 40
7.8.3 Separated mode .............................................................................. 41
7.8.4 Data length....................................................................................... 41
7.8.5 Assembly attributes.......................................................................... 42
7.8.6 Access administration...................................................................... 42
7.8.7 Heartbeat and ident status............................................................... 43
7.8.8 Data hold time.................................................................................. 43
7.8.9 PCCC .............................................................................................. 44
7.9 Communication via PROFINET......................................................... 46
7.9.1 What is PROFINET?........................................................................ 46
7.9.2 Project planning using device description (GSD)............................. 46
7.9.3 Start-up: Assignment of device name, LED flashes.......................... 47
7.9.4 Data Transfer Statistics..................................................................... 48
7.9.5 Topology detection........................................................................... 48
7.9.6 Identification & Maintenance Data.................................................... 53
7.9.7 Command examples........................................................................ 54
7.10 Command overview ........................................................................... 56
7.11 System Commands............................................................................ 58
7.12 Standard read/write commands ....................................................... 64
7.13 Special commands for type IPC03 tags........................................... 70
7.14 "Write Read Only Code" Command for Type IPC11 and IDC-...-1K
Read/Write Tags80
7.15 Extended Command Modes.............................................................. 83
7.16 Legend ................................................................................................ 93
7.17 Fault/Status messages ...................................................................... 94
8 Technical Specifications .......................................................... 95
8.1 Dimensions......................................................................................... 95
8.2 Technical Data .................................................................................... 95
9 Troubleshooting........................................................................ 97

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IC-KP2-2HB17-2V1D
10 ASCII table................................................................................. 98
11 Appendix A................................................................................ 99
11.1 Example 1............................................................................................99
11.2 Example 2..........................................................................................104
12 Appendix B.............................................................................. 113
12.1 Object model in the EtherNet/IP protocol ......................................113
12.2 Identity object (01h) .........................................................................113
12.3 Assembly object (04h) .....................................................................113
12.4 Output command object (instances 64h - 6) .................................118
12.5 Input command object (instances 65h - 6) ....................................119
12.6 Boot-up parameter object (instances 66h - 4)...............................119
12.7 Diagnostics object (instances 67h - 5)...........................................120

IC-KP2-2HB17-2V1D
Introduction
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1Introduction
Congratulations
You have chosen a device manufactured by Pepperl+Fuchs. Pepperl+Fuchs develops,
produces and distributes electronic sensors and interface modules for the market of
automation technology on a worldwide scale.
Before you install this device and put it into operation, please read the operating instructions
thoroughly. The instructions and notes contained in this operating manual will guide you step-
by-step through the installation and commissioning procedures to ensure trouble-free use of
this product. By doing so, you:
■ guarantee safe operation of the device
■ can utilize the entire range of device functions
■ avoid faulty operation and the associated errors
■ reduce costs from downtime and incidental repairs
■ increase the effectiveness and operating efficiency of your plant.
Store this operating manual somewhere safe in order to have it available for future work on the
device.
After opening the packaging, please ensure that the device is intact and that the package is
complete.
Symbols used
The following symbols are used in this manual:
Handling instructions
You will find handling instructions beside this symbol
Contact
If you have any questions about the device, its functions, or accessories, please contact us at:
Pepperl+Fuchs GmbH
Lilienthalstraße 200
68307 Mannheim
Telephone: [phone]
Fax: [phone]
E-Mail: [e-mail]
Note!
This symbol draws your attention to important information.

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IC-KP2-2HB17-2V1D
Declaration of conformity
2 Declaration of conformity
2.1 CE conformity
This product was developed and manufactured under observance of the applicable European
standards and guidelines.
Note!
A declaration of conformity can be requested from the manufacturer.

IC-KP2-2HB17-2V1D
Safety
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3Safety
3.1 Symbols relevant to safety
3.2 Intended use
The IDENTControl Compact IC-KP2-2HB17-2V1D is a control unit with integral Ethernet
interface designed for identification systems. The IDENTControl Compact can be used as a
control cabinet module or for field applications. You can connect suitable inductive read/write
heads, microwave antennas, or trigger sensors to the IDENTControl Compact. However, wiring
suitable for the system design must always be used.
Read through these instructions thoroughly. Familiarize yourself with the device before
installing, mounting, or operating.
Always operate the device as described in these instructions to ensure that the device and
connected systems function correctly. The protection of operating personnel and plant is only
guaranteed if the device is operated in accordance with its intended use.
3.3 General notes on safety
Only instructed specialist staff may operate the device in accordance with the operating
manual.
User modification and or repair are dangerous and will void the warranty and exclude the
manufacturer from any liability. If serious faults occur, stop using the device. Secure the device
against inadvertent operation. In the event of repairs, return the device to your local
Pepperl+Fuchs representative or sales office.
The connection of the device and maintenance work when live may only be carried out by a
qualified electrical specialist.
The operating company bears responsibility for observing locally applicable safety regulations.
Store the not used device in the original packaging. This offers the device optimal protection
against impact and moisture.
Ensure that the ambient conditions comply with regulations.
Danger!
This symbol indicates an imminent danger.
Non-observance will result in personal injury or death.
Warning!
This symbol indicates a possible fault or danger.
Non-observance may cause personal injury or serious property damage.
Caution!
This symbol indicates a possible fault.
Non-observance could interrupt devices and any connected facilities or systems, or result in
their complete failure.
Note!
Disposal
Electronic waste is hazardous waste. When disposing of the equipment, observe the current
statutory requirements in the respective country of use, as well as local regulations.

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IC-KP2-2HB17-2V1D
Safety
3.4 Contact protection
Our housings are manufactured using components made partly or completely from metal to
improve noise immunity.
Read head IDENTControl
Compact
Danger!
Electric shock
The metallic housing components are connected to ground to protect against dangerous
voltages that may occur in the event of a fault in the SELV power supply!
See chapter 5.4.3

IC-KP2-2HB17-2V1D
Product Description
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4ProductDescription
4.1 Product family
The brand name, IDENTControl, represents a complete identification system. The system
consists of an IDENTControl Compact unit with bus interface, inductive R/W heads (125 kHz
and 13.56 MHz), R/W heads with electromagnetic coupling (UHF with 868 MHz) and
accompanying code, and read/write tag in many different designs. The IDENTControl Compact
can be connected to other identification systems.
The system is equally well suited for use in the switching cabinet and for field use in IP67. The
interface to the controlling fieldbus is integrated into the enclosure and all connections are
implemented as plugs. This enables simple installation and quick, correct replacement in case
of device failure. The consistent EMC design (metal enclosure, grounding, shielded wires)
offers a high degree of noise immunity.
4.1.1 R/W heads
There are different R/W heads available for the IDENTControl Compact in different designs.
You can connect inductive R/W heads (125 kHz and 13.56 MHz) or R/W heads with
electromagnetic coupling (UHF with 868 MHz) depending on your particular application.
4.1.2 Read Only Tags/Read/Write Tags
Read only / read/write tag 125 kHz (inductive)
A wide range of read only and read/write tag designs are available for this frequency range,
from a 3 mm thin glass tube to a transponder 50 mm in diameter. Read/write tags are available
for temperatures up to 300 °C (max. 5 min) in chemical-resistant housings for installation in
metal and in degree of protection IP68/IP69K. IPC02-... read only tags offer 40-bit read only
codes. IPC03-... read/write tags have a 928-bit freely programmable memory bank and an
unmodifiable 32-bit read only code. You can define 40-bit read only codes with IPC11-... read
only tags. You can use these as permanent read only codes or continually redefine them.
Read/write tag 13.56 MHz (inductive)
Read/write tags in this frequency range save larger quantities of data and offer a considerably
higher reading speed than read/write tags of the 125 kHz system. IQH-* and IQH1-* read/write
heads from Pepperl+Fuchs are compatible with most existing read/write tags that comply with
standard ISO 15693. With the IQH2-* read/write heads you can use read/write tags that comply
with standard ISO 14443A.
The 13.56 MHz technology even allows smart labels (read/write tags in the form of adhesive
labels with printed barcode). Currently available read/write tags have a memory capacity of
64 bits of read only code and a maximum 2 KB of programmable memory.
Data carrier 868 MHz (UHF)
Data carriers in this frequency range can be passive as well as active (with battery) and use a
specially-shaped rod antenna as the resonance element. The passive transponders can be
produced very cheaply and have a range of several meters.
As material handling and the automotive sector requires ranges of 1 to 5 meters, this system
represents a low-cost alternative to microwave systems, particularly because of its low
transponder costs. The high carrier frequency supports large data volumes and extremely short
read times.

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IC-KP2-2HB17-2V1D
Product Description
4.1.3 Handhelds
There are various handheld read/write devices available for controlling processes (write/read
functions, initialization of data carriers).
Figure 4.1
4.2 Connection accessories
4.2.1 Connection cable for R/W heads and trigger sensors
Compatible connection cables with shielding are available for connecting the R/W heads and
trigger sensors.
Figure 4.2
Handheld Frequency range
IPT-HH20 125 kHz
IST-HH20 250 kHz
IQT1-HH20 13.56 MHz
IC-HH20-V1 depending on the read/write head
Accessories Description
2 m long (straight female, angled male) V1-G-2M-PUR-ABG-V1-W
5 m long (straight female, angled male) V1-G-5M-PUR-ABG-V1-W
10 m long (straight female, angled male) V1-G-10M-PUR-ABG-V1-W
20 m long (straight female, angled male) V1-G-20M-PUR-ABG-V1-W
Field attachable female connector, straight, shielded V1-G-ABG-PG9
Field attachable male connector, straight, shielded V1S-G-ABG-PG9
Field attachable female connector, angled, shielded V1-W-ABG-PG9
Field attachable male connector, angled, shielded V1S-W-ABG-PG9
Dummy plug M12x1 VAZ-V1-B3

IC-KP2-2HB17-2V1D
Product Description
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4.2.2 Cable connectors for the power supply
Compatible M12 sockets with an open cable end for connecting the IDENTControl Compact to
a power supply are available in different lengths.
Figure 4.3
4.2.3 Connection cable to the Ethernet interface
The IDENTControl Compact has a D-coded, M12 socket and is connected to the network using
a suitable cable.
Figure 4.4
4.2.4 Mounting aid
An aid for mounting the IDENTControl Compact to a DIN mounting rail is available.
4.3 Delivery package
The delivery package contains:
■ 1 IDENTControl Compact unit
■ 1 Quick start guide
■ 2 grounding screws
■ 2 serrated lock washers
■ 2 crimp connectors
Accessories Model number
Length 2 m (straight socket) V1-G-2M-PUR
Length 5 m (straight socket) V1-G-5M-PUR
Length 10 m (straight socket) V1-G-10M-PUR
Accessories Designation
5 m connection cable V1SD-G-5M-PUR-ABG-V45-G
Accessories Model number
Mounting aid ICZ-MH05-SACB-8

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IC-KP2-2HB17-2V1D
Product Description
4.4 Range of application
The system is suited for the following applications:
■ Automation
■ Material flow control in production
■ Acquisition of operating data
■ Access control
■ Identification of storage vessels, pallets, work piece carriers, refuse containers, tanks,
containers, etc.
4.5 Device characteristics
■ Up to 2 R/W heads can be connected
■ Alternatively, 1 R/W head and 1 trigger sensor can be connected
■ LED status indicators for bus communication and R/W heads
4.6 Interfaces and connections
The control unit IC-KP2-2HB17-2V1D has the following interfaces and connections:
4
31
2
2
31
4
5
+
A
-
+
-
B
1
2
3
4
5
3
4
2
1
1 = + 24 V
2 = NC
3 = GND
4 = NC
1 = Tx+
2 = Rx+
3 = Tx-
4 = Rx-
RS 232
Ethernet
CH1
PWR/ERR
Link/
Traffic
Link/ Traffic
CH2
signal
socket at housing read/write head trigger sensor trigger switch
voltage
supply

IC-KP2-2HB17-2V1D
Product Description
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4.7 Displays and Controls
LEDs
Operating controls
Description Function Status des cription
1
2
Status display for
the read/write
heads
LED illuminates green when there is an active command on
the read/write head.
LED illuminates yellow for approx. 1 second when a
command is executed successfully.
CH1
CH2
Displays the
read/write heads
connected
(channel)
LED illuminates green when a read/write head is connected
to channel 1 or channel 2.
LED illuminates red if a configuration error occurs.
PWR/ERR Status display for
the IDENTControl
Compact
LED illuminates green when the IDENTControl Compact is
connected to a power supply and the interface is ready for
operation.
LED illuminates red if there is a hardware error or a
PROFINET name has been assigned and no PROFINET
connection has been established.
LED illuminates yellow while the IDENTControl Compact
starts up. The start-up process lasts approximately 20
seconds
LED flashes green if a signal is sent to the IDENTControl
Compact via the "Flashing" PROFINET function or if there is
an internal data over flow.
Link/Traffic Connection/networ
k activity for the
relevant channel
(1/2)
LED is off until initial communication is made via Ethernet.
LED illuminates green when a connection to the network is
established.
LED flashes yellow at the same speed as the data being
sent.
ADDR
STATE
Status display for
address setting
LED flashes green when the IDENTControl Compact is
ready for the address to be entered using the rotary switch.
LED illuminates green when one digit of the address is
entered successfully using the rotary switch.
Description Function Configuration option
Rotary switch Device address setting 0 ... F
CH2CH2CH1CH1
12
PWR/ERR
0
8
C
4
F
7
B
3
E
6
A
2
D
5
9
1
Link/
Traffic
Link/
Traffic
Address
configuration
Address
state

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IC-KP2-2HB17-2V1D
Installation
5 Installation
5.1 Unpacking
Check the product for damage while unpacking. In the event of damage to the product, inform
the post office or parcel service and notify the supplier.
Check the package contents with your purchase order and the shipping documents for:
■ Delivery quantity
■ Device type and version in accordance with the type plate
■ Accessories
■ Quick start guide
Retain the original packaging in case you have to store or ship the device again at a later date.
Should you have any questions, please contact Pepperl+Fuchs.
5.2 EMC concept
The outstanding noise immunity of the IDENTControl Compact against emission and
immission is based on its consistent shielding design which uses the principle of the Faraday
cage. Interference is caught in the shield and safely diverted via the ground connections.
The cable shielding is used to discharge electromagnetic interference. When shielding a cable,
you must connect both sides of the shield to ground with low resistance and low inductance.
The metal enclosure of the IDENTControl Compact and the metal enclosure of the R/W heads
complete the continuous shielding concept.
You must establish a low resistance and low inductance connection between the shields and
ground so that the shielding is not interrupted through the metal enclosure. The complete
electronics system and all routed cables are located within a Faraday cage.
Read Head PLCIDENTControl
Compact Ethernet
Note!
If cables with double shields are used, e.g. wire mesh and metalized foil, the both shields must
be connected together, with low resistance, at the ends when making up the cable.
Power supply cables are the source of much interference, e.g. from the supply lines of 3-phase
electric motors. For this reason, the parallel laying of power supply cables with data and signal
cables should be avoided, particularly in the same cable duct.
Caution!
Electromagnetic interference
Device malfunction caused by EMC effects.
Use cables with continuous shield.

IC-KP2-2HB17-2V1D
Installation
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5.3 Installation
If you would like to the mount the IDENTControl Compact to a DIN rail, we recommend using
mounting accessory ICZ-MH05-SACB-8.
Set the rotary switch before mounting the IDENTControl Compact (see chapter 6.4).
5.4 Device connection
Electrical connection using plug connectors makes installation simple.
5.4.1 Power Supply
Connect the power supply using an M12 connector. A plug with the following pin assignment is
located on the enclosure:
Compatible connecting cable see chapter 4.2.2.
5.4.2 Read/Write Head and Trigger Sensors
You can connect a maximum of two read/write heads (125 kHz or 13.56 MHz) or read/write
heads with electromagnetic coupling (UHF with 868 MHz) to the IDENTControl Compact.
You can connect a trigger sensor, instead of a read/write head, to sockets 1 and 2. You can
assign the trigger sensor to a read/write head. The trigger sensor must be PNP.
For details of compatible read/write heads, see chapter 4.1.1 and of compatible connecting
cables, see chapter 4.2.1.
Connecting read/write heads
Connect the read/write heads or the trigger sensor with compatible connecting cable to the top
of the housing via the M12 connector.
Note!
The rotary switch used to select the device address is located on the underside of the
IDENTControl Compact. This rotary switch is no longer accessible once the IDENTControl
Compact is installed.
1+ 24 V
2NC
3GND
4NC
4
13
2
trigger switch trigger sensor
read/write head
signal
socket at housing
2
13
4
5
+
A
-
+
-
B
1
2
3
4
5

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IC-KP2-2HB17-2V1D
Installation
5.4.3 Ground connection
Connect the IDENTControl Compact unit to ground via a screw on the right under the housing.
Connecting the IDENTControl Compact to ground
Screw the ground conductor to the housing with a crimp connector.
5.4.4 Ethernet connection guide
Use the D-coded M12 socket and the V1SD-G-5M-PUR-ABG-V45-G cable to connect the
IDENTControl Compact unit to an Ethernet network.
Note!
In order to guarantee safe grounding, mount the serrated washer between the crimp connector
and the housing.
Use a ground conductor lead with a cross-section of at least 4 mm
2
.
1Housing
2Serrated lock washer
3Crimp connector
4Lock screw
12 43
1Tx+
2Rx+
3Tx-
4Rx-
1
3
42
Caution!
Electromagnetic interference
Device malfunction caused by EMC effects.
The M12 socket is connected galvanically to the grounded housing. The EtherNet/IP
specification recommends not using cables with a shield connected to the plug at both ends.
However, we recommend using cables with a continuous shield to avoid malfunctions.

IC-KP2-2HB17-2V1D
Commissioning
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6 Commissioning
6.1 Preliminary considerations
This manual contains important information required to operate the IDENTControl Compact
unit with Ethernet interface. Due to the wide variety of programming options in an Ethernet
network, we are unable to include examples relating to commissioning in this manual.
One important aspect of the operation of an extended identification system on the Ethernet is
the time response of the overall system. The answer to the question "How long after the
positioning of a tag in front of a read/write head will the read data be available in the computer
or PLC?" depends on many different factors.
The most important factors that determine the response time are:
■ Nature of the higher-level host system, e.g. PLC or PC
■ Communication between the client and server.
■ Network utilization.
■ Number and nature of connected read/write heads.
■ Code / tag types used.
■ Nature of access to the communication objects of the read/write head.
■ Nature of the commands to the read/write head.
■ Structure of the user program.
If you are planning larger projects or gaining basic experience in programming an Ethernet-
based system, we recommend constructing a model of your application before installing the
system in the plant. Use this model to test the process of data transfer to the identification
system.
6.2 Connection
When the supply voltage is connected and the device is initialized, the "PWR/ERR" LED lights
up green. The LED flashes green during initialization. The LED lights up red if a device fault
occurs.a Profinet name is not assigned or there is no Profinet connection
6.3 Device Settings
You must set the various parameters prior to commissioning.
Caution!
Uncontrolled triggered processes
Before commissioning the device, make sure that all processes are running smoothly;
otherwise damage may occur in the plant.
Warning!
Incorrect electrical connection
Incorrect connections may damage the system.
Before commissioning, familiarize yourself with the system of communication between the
Ethernet controller and the read/write station. Check all connections before commissioning.
Warning!
Device not configured or configured incorrectly
Configure the device prior to commissioning. A device that has not been configured or
configured incorrectly may lead to faults in the plant.

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IC-KP2-2HB17-2V1D
Commissioning
The parameters are volatile and non-volatile parameters. Volatile parameters are reset to their
default setting when the system is switched off and on again.
Non-volatile parameters
Volatile parameters
Configure the R/W system using the system commands described (see chapter 7.11). "99" is
preset as the tag type.
6.4 Setting the IP address
The IP address of the IDENTControl Compact is preset to 169.254.10.12. The way in which the
IP address is modified depends on if you are using a DHCP server.
If you are not using a DHCP server, the IP address is manually assigned: Either select the IP
address using the rotary switch or start the device with the preset IP address and specify the
new IP address on the device website.
If you are using a DHCP server, the server assigns the IP address to the IDENTControl
Compact.
Parameter Default setting Value range
Ge n e r a l
Multiplex mode Off On / off
Read/write head
Trigger mode Off On / off
Ta g t y p e 99 00 ... 99
Ethernet interface
MAC address 00:0D:81:xx:xx:xx 00:0D:81:xx:xx:xx
DHCP Off On / off
IP address 169.254.10.12 yyy.yyy.yyy.yyy
Standa rd g ateway 169.254.254.1 yyy.yyy.yyy.yyy
Subnet mask 255.255.0.0 yyy.yyy.yyy.yyy
Assembly inst. Out 100d 100d ... 112d
Data hold time 50d x 10 ms 0d ... 255d x 10 ms
Parameter Default setting Value range
R/W head
Password mode Off on / off
Password 00000000 00000000 ... FFFFFFFF
Note!
We recommend using a fixed preset IP address in order to avoid system malfunctions.
Note!
The rotary switch used to select the device address is located on the underside of the
IDENTControl Compact. This rotary switch is no longer accessible once the IDENTControl
Compact is installed.