Pepperl+Fuchs IC-KP2-1HB6-V15B User manual

R
IC-KP2-1HB6-V15B
Control unit
IDENTControl Compact with
interface for PROFIBUS DP
FACTORY AUTOMATION
MANUAL

With regard to the supply of products, the current issue of the following document is applicable: The
General Terms of Delivery for Products and Services of the Electrical Industry, published by the
Central Association of the Electrical Industry (Zentralverband Elektrotechnik und Elektroindustrie
(ZVEI) e.V.) in its most recent version as well as the supplementary clause: "Expanded reservation
of proprietorship"
IC-KP2-1HB6-V15B

IC-KP2-1HB6-V15B
Contents
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1 Introduction......................................................................... 5
2 Declaration of conformity .................................................. 6
2.1 CE conformity ...............................................................................................6
3 Safety................................................................................... 7
3.1 Symbols relevant to safety ............................................................................7
3.2 Intended use .................................................................................................7
3.3 General notes on safety.................................................................................7
3.4 Contact protection.........................................................................................8
4 Product Description ........................................................... 9
4.1 Product family ...............................................................................................9
4.1.1 R/W heads ...............................................................................................9
4.1.2 Handhelds ................................................................................................9
4.2 Connection accessories..............................................................................10
4.2.1 Connecting Cable to the Read/Write Head.............................................10
4.2.2 Cable connectors for the power supply ..................................................10
4.2.3 Connection cable to the PROFIBUS DP interface ..................................11
4.2.4 Adapter for RS 232 diagnostic interface .................................................12
4.2.5 Mounting aid...........................................................................................12
4.3 Delivery package ........................................................................................12
4.4 Range of application ...................................................................................12
4.5 Device characteristics .................................................................................12
4.6 Interfaces and connections .........................................................................13
4.7 Displays and controls ..................................................................................14
5 Installation......................................................................... 15
5.1 Unpacking...................................................................................................15
5.2 EMC concept ..............................................................................................15
5.3 Mounting.....................................................................................................16
5.4 Device connection ......................................................................................16
5.4.1 Power Supply .........................................................................................16
5.4.2 R/W head ...............................................................................................17
5.4.3 Ground connection.................................................................................17
5.4.4 Connecting the RS 232 diagnostic interface...........................................18
5.4.5 PROFIBUS connection guide .................................................................18
5.4.6 Cables ....................................................................................................19
5.4.7 Transfer rates and line lengths ................................................................19
5.4.8 Terminator ..............................................................................................20

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IC-KP2-1HB6-V15B
Contents
6 Commissioning ................................................................ 22
6.1 Preliminary considerations ......................................................................... 22
6.2 Connection................................................................................................. 23
6.3 Device settings........................................................................................... 23
6.4 Address setting .......................................................................................... 24
7 Commands........................................................................ 26
7.1 Communication via the RS 232 diagnostic interface .................................. 26
7.1.1 Commands for the RS 232 diagnostic interface..................................... 26
7.1.2 Legend .................................................................................................. 27
7.1.3 Fault/status messages ........................................................................... 27
7.2 General information on PROFIBUS DP....................................................... 28
7.2.1 PROFIBUS DP features ......................................................................... 28
7.2.2 PROFIBUS DP communication parameters (GSD file) .......................... 28
7.2.3 PROFIBUS DP functions ....................................................................... 29
7.3 Communication via the PROFIBUS DP ...................................................... 29
7.3.1 PROFIBUS DP communication parameters (GSD file) for the
IDENTControl Compact ......................................................................... 29
7.3.2 Device identification/software version message for PROFIBUS DP ....... 30
7.3.3 Software information ............................................................................. 33
7.3.4 Command types .................................................................................... 34
7.3.5 Command overview............................................................................... 35
7.3.6 System commands ................................................................................ 37
7.3.7 Standard read/write commands ............................................................. 43
7.3.8 Special commands ................................................................................ 49
7.3.9 Legend .................................................................................................. 75
7.3.10 Fault/Status messages........................................................................... 76
8 Technical specifications .................................................. 77
8.1 Dimensions ................................................................................................ 77
8.2 Technical data ............................................................................................ 77
9 Fault location .................................................................... 80
10 ASCII table ........................................................................ 81

IC-KP2-1HB6-V15B
Introduction
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1Introduction
Congratulations
You have chosen a device manufactured by Pepperl+Fuchs. Pepperl+Fuchs
develops, produces and distributes electronic sensors and interface modules for
the market of automation technology on a worldwide scale.
Before you install this device and put it into operation, please read the operating
instructions thoroughly. The instructions and notes contained in this operating
manual will guide you step-by-step through the installation and commissioning
procedures to ensure trouble-free use of this product. By doing so, you:
■guarantee safe operation of the device
■can utilize the entire range of device functions
■avoid faulty operation and the associated errors
■reduce costs from downtime and incidental repairs
■increase the effectiveness and operating efficiency of your plant.
Store this operating manual somewhere safe in order to have it available for future
work on the device.
After opening the packaging, please ensure that the device is intact and that the
package is complete.
Symbols used
The following symbols are used in this manual:
Handling instructions
You will find handling instructions beside this symbol
Contact
If you have any questions about the device, its functions, or accessories, please
contact us at:
Pepperl+Fuchs GmbH
Lilienthalstraße 200
68307 Mannheim
Telephone: [phone]
Fax: [phone]
E-Mail: [e-mail]
Note!
This symbol draws your attention to important information.

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IC-KP2-1HB6-V15B
Declaration of conformity
2 Declaration of conformity
2.1 CE conformity
This product was developed and manufactured under observance of the
applicable European standards and guidelines.
Note!
A declaration of conformity can be requested from the manufacturer.

IC-KP2-1HB6-V15B
Safety
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3Safety
3.1 Symbols relevant to safety
3.2 Intended use
The IDENTControl Compact IC-KP2-1HB6-V15B is a control unit with integral
PROFIBUS interface designed for identification systems. The
IDENTControl Compact can be used as a control cabinet module or for field
applications. You can connect a suitable inductive R/W head or a microwave
antenna to the IDENTControl Compact. However, wiring suitable for the system
design must always be used.
Read through these instructions thoroughly. Familiarize yourself with the device
before installing, mounting, or operating.
Always operate the device as described in these instructions to ensure that the
device and connected systems function correctly. The protection of operating
personnel and plant is only guaranteed if the device is operated in accordance
with its intended use.
3.3 General notes on safety
Only instructed specialist staff may operate the device in accordance with the
operating manual.
User modification and or repair are dangerous and will void the warranty and
exclude the manufacturer from any liability. If serious faults occur, stop using the
device. Secure the device against inadvertent operation. In the event of repairs,
return the device to your local Pepperl+Fuchs representative or sales office.
The connection of the device and maintenance work when live may only be
carried out by a qualified electrical specialist.
The operating company bears responsibility for observing locally applicable
safety regulations.
Danger!
This symbol indicates a warning about an immediate possible danger.
In case of ignoring the consequences may range from personal injury to death.
Warning!
This symbol indicates a warning about a possible fault or danger.
In case of ignoring the consequences may cause personal injury or heaviest
property damage.
Caution!
This symbol indicates a warning about a possible fault.
In case of ignoring the devices and any connected facilities or systems may be
interrupted or fail completely.

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IC-KP2-1HB6-V15B
Safety
Store the not used device in the original packaging. This offers the device optimal
protection against impact and moisture.
Ensure that the ambient conditions comply with regulations.
3.4 Contact protection
Our housings are manufactured using components made partly or completely
from metal to improve noise immunity.
Note!
Disposal
Electronic waste is hazardous waste. When disposing of the equipment, observe
the current statutory requirements in the respective country of use, as well as local
regulations.
Read head IDENTControl
Compact
Danger!
Electric shock
The metallic housing components are connected to ground to protect against
dangerous voltages that may occur in the event of a fault in the SELV power
supply!
See chapter 5.4.3

IC-KP2-1HB6-V15B
Product Description
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4 Product Description
4.1 Product family
The brand name, IDENTControl, represents a complete identification system. The
system consists of an IDENTControl Compact unit with bus interface, inductive
R/W heads (125 kHz and 13.56 MHz), R/W heads with electromagnetic coupling
(UHF with 868 MHz) and accompanying code, and read/write tag in many
different designs. The IDENTControl Compact can be connected to other
identification systems.
The system is equally well suited for use in the switching cabinet and for field use
in IP67. The interface to the controlling fieldbus is integrated into the enclosure
and all connections are implemented as plugs. This enables simple installation
and quick, correct replacement in case of device failure. The consistent EMC
design (metal enclosure, grounding, shielded wires) offers a high degree of noise
immunity.
4.1.1 R/W heads
There are different R/W heads available for the IDENTControl Compact in
different designs. You can connect an inductive R/W head (125 kHz and
13.56 MHz) or a R/W head with electromagnetic coupling (UHF with 868 MHz).
4.1.2 Handhelds
There are various handheld read/write devices available for controlling processes
(write/read functions, initialization of data carriers).
Figure 4.1
Handheld Frequency range
IPT-HH20 125 kHz
IST-HH20 250 kHz
IQT1-HH20 13.56 MHz
IC-HH20-V1 depending on the read/write head

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IC-KP2-1HB6-V15B
Product Description
4.2 Connection accessories
4.2.1 Connecting Cable to the Read/Write Head
Compatible connecting cables with shielding are available for connecting the
read/write head.
Figure 4.2
4.2.2 Cable connectors for the power supply
Compatible M12 sockets with an open cable end for connecting the
IDENTControl Compact to a power supply are available in different lengths.
Figure 4.3
Accessories Description
2 m long (straight female, angled male) V1-G-2M-PUR-ABG-V1-W
5 m long (straight female, angled male) V1-G-5M-PUR-ABG-V1-W
10 m long (straight female, angled male) V1-G-10M-PUR-ABG-V1-W
20 m long (straight female, angled male) V1-G-20M-PUR-ABG-V1-W
Field attachable female connector, straight, shielded V1-G-ABG-PG9
Field attachable male connector, straight, shielded V1S-G-ABG-PG9
Field attachable female connector, angled, shielded V1-W-ABG-PG9
Field attachable male connector, angled, shielded V1S-W-ABG-PG9
Dummy plug M12x1 VAZ-V1-B 3

IC-KP2-1HB6-V15B
Product Description
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4.2.3 Connection cable to the PROFIBUS DP interface
The IDENTControl Compact has a B-coded M12 socket and is connected to the
network using a suitable cable.
Figure 4.4
Accessories Model number
Length 2 m (straight socket) V1-G-2M-PUR
Length 5 m (straight socket) V1-G-5M-PUR
Length 10 m (straight socket) V1-G-10M-PUR
Accessories Model number
Te r m i n a t o r ICZ-TR-V15B
T distributor ICZ-3T-V15B
Y cable ICZ-3T-0,3M-PUR ABG-V15B-G
Cable with terminator ICZ-2T/TR-0,2M-PUR ABG-V15B-G
1 m cable1) V15B-G-1M-PUR ABG-V15B-G
Socket, field attachable V15B-G
Cable connector, field attachable V15SB-G
Table 4.1 1) Cables are available in the following lengths: 1 m, 2 m, 5 m, 7 m, 12 m, 15
m.
Note!
The T-distributor is designed for general applications in the PROFIBUS network
and is not compatible with the IDENTControl Compact. Always use the Y cable
with the IDENTControl Compact.

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IC-KP2-1HB6-V15B
Product Description
4.2.4 Adapter for RS 232 diagnostic interface
A compatible adapter is available for connecting the IDENTControl Compact to
the RS 232 diagnostic interface.
Figure 4.5
4.2.5 Mounting aid
An aid for mounting the IDENTControl Compact to a DIN mounting rail is
available.
4.3 Delivery package
The delivery package contains:
■1 IDENTControl Compact unit
■1 Quick start guide
■2 grounding screws
■2 serrated lock washers
■2 crimp connectors
4.4 Range of application
The system is suited for the following applications:
■Automation
■Material flow control in production
■Acquisition of operating data
■Access control
■Identification of storage vessels, pallets, work piece carriers, refuse
containers, tanks, containers, etc.
4.5 Device characteristics
■1 R/W head can be connected
■LED status indicators for bus communication and R/W head
Accessories Model number
M12 to SUBD adapter V1S-G-0,15M-PUR-ABG-SUBD
Accessories Model number
Mounting aid ICZ-MH05-SACB-8

IC-KP2-1HB6-V15B
Product Description
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4.6 Interfaces and connections
The control unit IC-KP2-1HB6-V15B has the following interfaces and
connections:
4
31
2
2
31
4
5
+
A
-
B
1
2
3
4
5
1 = + 24 V
2 = NC
3 = GND
4 = NC
1 = VP
2 = RxD/TxD-N
3 = DGND
4 = RxD/TxD-P
5 = NC
3
4
2
1
5
PROFIBUS
1 = NC
2 = RxD
3 = GND
4 = TxD
5 = NC
3
4
2
1
5
RS 232
CH1
PWR/ERR BUS Diag
socket at housing read/write head
voltage
supply

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Product Description
4.7 Displays and controls
LEDs
Operating elements
Description Function Status description
1 Status display of the R/W head LED lights up green when there is an
active command on the R/W head.
LED lights up yellow for approx. 1
second when a command is executed
successfully.
CH1 Indicates that a reading head is
connected
LED lights up green when a R/W head
is connected.
LED lights up red when a configuration
error occurs.
PWR/ERR Status display for IDENTControl
Compact
LED lights up green when the
IDENTControl Compact is connected
to a power supply and the interface is
ready for operation.
LED lights up red when a hardware
fault occurs.
BUS Status display of the bus LED is off until initial communication is
made via the PROFIBUS.
LED lights up green when the status
of the slave is Data Exchange.
LED lights up red when a bus fault
occurs and Data Exchange is not
possible.
Diag Status indicator for data transfer LED flashes green when the data is
received.
LED flashes yellow when the data is
sent.
Rotary switch Address setting 00 ... 7E, FF (hexadecimal)
BUS address (high nibble): 0 ... 7, F
BUS address (low nibble): 0 ... F
BUS Address
(High Nibble)
BUS Address
(Low Nibble)
0
8
C
4
F
7
B
3
E
6
A
2
D
5
9
1
0
8
C
4
F
7
B
3
E
6
A
2
D
5
9
1
CH1CH1
1
PWR/ERR
BUS Diag

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Installation
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5 Installation
5.1 Unpacking
Check the product for damage while unpacking. In the event of damage to the
product, inform the post office or parcel service and notify the supplier.
Check the package contents with your purchase order and the shipping
documents for:
■Delivery quantity
■Device type and version in accordance with the type plate
■Accessories
■Quick start guide
Retain the original packaging in case you have to store or ship the device again at
a later date.
Should you have any questions, please contact Pepperl+Fuchs.
5.2 EMC concept
The outstanding noise immunity of the IDENTControl Compact against emission
and immission is based on its consistent shielding design, which uses the
principle of the Faraday cage. Interference is caught in the shield and safely
diverted via the ground connections.
The cable shielding is used to discharge electromagnetic interference. When
shielding a cable, you must connect both sides of the shield to ground with low
resistance and low inductance.
The metal enclosure of the IDENTControl Compact and the metal enclosure of the
R/W heads complete the consistent shielding concept.
Read head PLCIDENTControl PROFIBUS
Note!
If cables with double shields are used, e.g. wire mesh and metalized foil, the both
shields must be connected together, with low resistance, at the ends when
making up the cable.
Power supply cables are the source of much interference, e.g. from the supply
lines of 3-phase electric motors. For this reason, the parallel laying of power
supply cables with data and signal cables should be avoided, particularly in the
same cable duct.

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IC-KP2-1HB6-V15B
Installation
You must establish a low resistance and low inductance connection between the
shields and ground so that the shielding is not interrupted through the metal
enclosure. The complete electronics system and all routed cables are therefore
located within a Faraday cage.
5.3 Mounting
If you would like to the mount the IDENTControl Compact to a DIN mounting rail,
we recommend using mounting aid ICZ-MH05-SACB-8.
Set the rotary switches before mounting the IDENTControl Compact (see chapter
6.4).
5.4 Device connection
Electrical connection using plug connectors makes installation simple.
5.4.1 Power Supply
Connect the power supply using an M12 connector. A plug with the following pin
assignment is located on the enclosure:
Compatible connecting cable see chapter 4.2.2.
Note!
The rotary switches used to select the device address are located on the
underside of the IDENTControl Compact. These rotary switches are no longer
accessible once the IDENTControl Compact is installed.
1+ 24 V
2NC
3GND
4NC
4
13
2

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Installation
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5.4.2 R/W head
You can connect either an inductive R/W head (125 kHz or 13.56 MHz) or an
inductive R/W head with electromagnetic coupling (UHF with 868 MHz) to the
IDENTControl Compact.
Compatible R/W head see chapter 4.1.1.
Connecting the R/W head
Connect the R/W head with compatible connecting cable to the socket on the top
of the enclosure via the M12 connector.
Compatible connecting cables see chapter 4.2.1.
5.4.3 Ground connection
Connect the IDENTControl Compact unit to ground via a screw on the right under
the housing.
Connecting the IDENTControl Compact to ground
Screw the ground conductor to the housing with a crimp connector.
4
31
2
5
+
A
-
B
1
2
3
4
5
socket at housing read/write head
Note!
In order to guarantee safe grounding, mount the serrated washer between the
crimp connector and the housing.
Use a ground conductor lead with a cross-section of at least 4 mm2.
1Housing
2Serrated lock washer
3Crimp connector
4Lock screw
12 43

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IC-KP2-1HB6-V15B
Installation
5.4.4 Connecting the RS 232 diagnostic interface
Use the adapter V1S-G-0.15M-PUR-SUBD to connect the IDENTControl
Compact to the RS 232 diagnostic interface.
5.4.5 PROFIBUS connection guide
The data lines RxD/TxD-P and RxD/TxD-N are also referred to as A and B lines.
There are no PROFIBUS specifications that indicate which color wire on the data
cable should be attached to which terminal. The wire color must be unified within
the entire plant. If you use a transfer cable with red and green wires, we
recommend the following assignment:
Use the B-coded M12 socket and Y Cable ICZ-3T-0.2M-PUR ABG-V15B-G to
connect the IDENTControl Compact unit to the PROFIBUS DP.
If you would like to connect several IDENTControl Compact units to the
PROFIBUS DP, install more Y cables to connect the units to the PROFIBUS DP.
You must connect the last node in the bus to the cable leading from the next to last
device using an ICZ-2T/TR-0.2M-PUR cable with integrated terminator. See
chapter 5.4.8 for a connection diagram.
The shield is connected to the IDENTControl Compact via the knurled nut on the
connector.
Connection diagram of the adapter for the RS 232 diagnostic interface
42
3
12345
6789
1
2
3
4
1 n.c.
2 RxD
3 TxD
4 n.c.
5 GND
6 ... 9 n.c.
1
RxD/TxD-N (A line): green
RxD/TxD-P (B line): red
1VP
2RxD/TxD-N
3DGND
4RxD/TxD-P
5NC
1
5
3
2
4

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Installation
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5.4.6 Cables
The bus line is specified in EN 50170 as line type A. It can be used in accordance
with the following table. The line parameters and lengths for line type B are also
specified in the two following tables. When planning a new plant, only line type A
should be used because of the higher total line length.
The line parameters are as follows:
*No longer use line type B if possible.
5.4.7 Transfer rates and line lengths
The permitted length of the transfer line in a bus segment is largely determined by
the following parameters:
■Type of bus cable used
■Tr a n sf e r r a t e
■External interference
■Number of nodes
The maximum total line length of a bus segment, depending on the transfer rate
with the maximum number of stations (32) totals:
Parameter Line type A Line type B*
Cable construction two-wire, twisted, screened
Distributed capacitance [pF/m] < 30 < 60
Ripple resistance []135 ... 165 100 ... 130
Loop resistance [/km] 110 ---
Wire cross-section [mm] > 0,64 > 0,53
Line cross-section [mm2]> 0.34 > 0.22
Note!
Use only screened, twisted-pair cables. The best possible EMC interference
immunity can only be achieved by using screened cables.
Baud rate in kbit/s 9.6 19.2 93.75 187.5 500 1500
3000,
6000,
12000
Line type A (in m) 1200 1200 1200 1000 400 200 100
Line type B (in m) 1200 1200 1200 600 200 --- ---
Note!
The transfer length can be increased with the distribution among multiple bus
segments and the use of repeaters. A maximum of three repeaters can be used
between two communicating nodes.

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IC-KP2-1HB6-V15B
Installation
5.4.8 Terminator
With the PROFIBUS DP, every bus segment must be terminated on both line ends
with terminating resistors.
For compatible connection accessories see chapter 4.2.
Note!
The ICZ-TR-V15B terminator cannot be used together with the Y cable ICZ-3T-
0.2M-PUR ABG-V15B-G because the voltage required by the terminator cannot
be supplied.
If you are using the Y cable, cable ICZ-2T/TR-0.2M-PUR ABG-V15B-G should be
used as a terminator.
Dimensions of Y Extension Cable
Connection diagram of the Y cable
14,7 14,7
ø 24
38
~ 28038
M12 x 1 M12 x 1
51
ø 20
M12 x 1
PB-P
PB-N
PB-P
PB-N
25
4
12
43
21
34
2
4
5
2
1
3
4
5
2
4
1
3
5