Physio Control LIFEPAK 15 User manual

Title Service Process Work Instruction LIFEPAK 15 V4 CO2 Upgrade Page 1 of 43
Doc Type
Service Process Document
Doc ID
3333964
Doc Rev
B
Doc State
Released
State Date
6/27/2019
Ref. Product DMR:
3313182
Ref. PFMEA:
3333967
Ref. PFMEA Rev:
B
Template: 7000743_B
This document is electronically signed in the Physio-Control, Inc. Product Lifecycle Management (PLM) System. Approvals can be
obtained from the PLM system which displays the selected approvers, their approval roles, and approval dates.
PROPRIETARY AND CONFIDENTIAL DOCUMENT FOR PHYSIO-CONTROL, INC. USE ONLY. This document is property of Physio-
Control and may not be used, reproduced, published or disclosed to others without authorization from Physio-Control.
Owner
Corporate
Attachments (Optional):
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Page Sequencing
Change Description
Clarify step to set CO2 option to ON in Combined Loader “Configure” Operations section
Add image for LP15 Settings CO2 Option
Add image for step 15.3.3
Added Torque Driver conversion for 2 in-lbs.
Added Warnings and Cautions and General Requirements section
Remove steps that are included in the business process 7000180
Minor typographical edits and process reorder for clarification and alignment with Service Manual and other Process Work Instructions.
Update template to 7000743 Rev B
Refer to redlines for details of change

Title Service Process Work Instruction LIFEPAK 15 V4 CO2 Upgrade Page 2 of 43
Doc Type
Service Process Document
Doc ID
3333964
Doc Rev
B
Doc State
Released
State Date
6/27/2019
Ref. Product DMR:
3313182
Ref. PFMEA:
3333967
Ref. PFMEA Rev:
B
Template: 7000743_B
Purpose:
This instruction guides the Field Service Representative through the update process to add the CO2 feature to a LIFEPAK®15 version 4
monitor/defibrillator.
Scope:
This upgrade is for 3313182-All (Version 4), LIFEPAK 15 V4 monitor/defibrillators that do not previously have the End-Tidal Carbon Dioxide (CO2)
monitoring feature installed.
These instructions are intended for authorized field service personnel who have reviewed the upgrade procedure and who are familiar with the
LIFEPAK 15 device. The LIFEPAK 15 V4 Service Manual and the applicable Performance Inspection Procedure will be used in conjunction with this
Service Upgrade Process Work Instruction.
The LIFEPAK 15 V4 device must have the SpO2 feature already installed prior to installing the CO2 upgrade.
All upgrades that include V4 software have the voice recorder enabled. This will be performed using the Combined Software Configurator Loader
(CSCL) configuration steps at the end of this upgrade.
Training:
As a prerequisite, only personnel that have completed LIFEPAK 15 V4 monitor/defibrillator repair training and are trained on Combined Service
Configurator Loader Instructions for Use (3206073) are allowed to perform this upgrade on a LIFEPAK 15 V4 device.
Tools Required: (substitution of equivalent or better equipment allowed)
Computer – Win 7, equivalent or better.
LIFEPAK 15 To PC Interconnect Cable 11230-000005, 11230-000020, or 11996-000369.
Torque Driver – Hand Operation, with an adjustable range of 5 – 12 in-lbs.
Driver Bits – P1 (2”minimum shaft), P2 (5” minimum shaft), P0 power drive bit,Torx, T-15 (2” minimum shaft).
Capacitor Discharger 3012102 or 2673832.
Tools defined in the PIP - TCP sections of LIFEPAK 15 PIP Test Procedure, 3207841 or in Test Procedure, CAPIP, 3301593.
•Torque Driver conversions –
o2 in-lbs. =22.5 cNm
o4 in-lbs. = 45 cNm
o6.8 in-lbs. = 77 cNm
o10 in-lbs. = 113 cNm

Title Service Process Work Instruction LIFEPAK 15 V4 CO2 Upgrade Page 3 of 43
Doc Type
Service Process Document
Doc ID
3333964
Doc Rev
B
Doc State
Released
State Date
6/27/2019
Ref. Product DMR:
3313182
Ref. PFMEA:
3333967
Ref. PFMEA Rev:
B
Template: 7000743_B
Documentation Required:
Instructions for use, Combined Service Configurator Loader 3206073
LIFEPAK 15 PIP/TCP Manual Procedure 3207841
LIFEPAK 15 Service Manual 3316924 (V4)
Work Instructions – CAPIP Test (where applicable) 3301593
Materials Required:
KIT – UPGRADE, CO2 FOR LP15 V1, V2, V4, ROHS 43998-000007
Warnings and Cautions:
LETHAL VOLTAGES MAY BE PRESENT INSIDE THIS DEVICE. THE STORAGE CAPACITOR MUST BE DISCHARGED
PRIOR TO PERFORMING ANY WORK WITHIN THE REAR CASE ASSEMBLY.
FAILURE TO DISCHARGE THE STORAGE CAPACITOR MAY RESULT IN INJURY OR DEATH.
General Requirements:
•Unless specifically noted, all removed fasteners are to be discarded and new fasteners used for reassembly.
•All removed parts with adhesive backing are to be discarded and new parts used for reassembly.
•Unless specifically noted, all removed parts, except fasteners and adhesive backed parts, are to be kept with the device being upgraded and
re-used to reassemble the device.
•Inspect all removed components for damage during disassembly and replace all damaged parts with new parts.

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3333964 Rev: BTitle: Service Process Work Instruction LIFEPAK 15 V4 CO2 Upgrade 4 of 43
Work
1
1st
Verify
2
2nd Verify Tool
!
Caution
Shock
Hazard
E
N
S
W
Orient Clean Scan
Template: 7000743_B
1. Verify the Device Serial Number
Verify that the device’s serial number label
matches the serial number listed in the upgrade
kit documentation.
2. Initial Power-Up Check
Install a fully charged battery onto the LIFEPAK
15 monitor/defibrillator. Press the ON key.
Verify that the device powers up with no service
indicator light.
If the service indicator light is illuminated, do not
proceed with this upgrade, and repair according
to the appropriate LIFEPAK 15
monitor/defibrillator repair process.
If the service indicator light is not illuminated,
continue with the upgrade.

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1st
Verify
2
2nd Verify Tool
!
Caution
Shock
Hazard
E
N
S
W
Orient Clean Scan
Template: 7000743_B
3. Disassembling the Case
3.1 If applicable, remove the carrying case.
3.2 Remove all cables and patient connections,
and then remove the batteries.
3.3 Remove the four front mounting screws
(REF 21300-007253) from the bumpers
(Torx-15).
3.4 Remove the four rear mounting screws (REF
21300-007253) from the bumpers (Torx-15).
3.5 Remove the bumpers (REF 21300-007356
and 21300-007010) from the case and set
aside.
Remove Screws
(4 places)
Remove Screws
(4 places)

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1
1st
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2
2nd Verify Tool
!
Caution
Shock
Hazard
E
N
S
W
Orient Clean Scan
Template: 7000743_B
3. Disassembling the Case (continued)
3.6 Lay the defibrillator face-down on a
protective surface to prevent damage, and
then remove the 14 case screws (REF
21300-000777). Discard the screws.
3.7 Holding the case halves together, position
the device face-up on your work surface. Lift
the front case assembly slightly above the
rear to access the connecting cables.
Remove Screws
(5 places)
Remove Screws
(2 places)
Remove Screws
(7 places)

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1
1st
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2
2nd Verify Tool
!
Caution
Shock
Hazard
E
N
S
W
Orient Clean Scan
Template: 7000743_B
3. Disassembling the Case (continued)
3.8 Disconnect the P2 system/interface flex
cable connector (W04) from the system PCB
in the rear case.
3.9 Disconnect the P23 therapy ribbon cable
connector (W11) in the front case from the
from the therapy PCB.
3.10 Disconnect the P21 therapy cable connector
(W11) from the Therapy PCBA.
3.11 Separate the front and rear case halves.
Disconnect
Therapy Cable
Disconnect
Therapy Ribbon
Cable
Disconnect P2 –
System/Interface
Flex. Lift
connector tab to
disconnect cable.

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1
1st
Verify
2
2nd Verify Tool
!
Caution
Shock
Hazard
E
N
S
W
Orient Clean Scan
Template: 7000743_B
3. Disassembling the Case (continued)
DANGER
SHOCK HAZARD: Lethal voltages may be
present even without operator action.
Always discharge the energy storage
capacitor prior to servicing.
3.12 Before continuing any further, discharge
the energy storage capacitor using the
discharge tool.
3.12.1 Place one probe on a discharge point
and hold it steady.
3.12.2 Place the other probe on the remaining
discharge point and hold both probes
steady.
3.12.3 Continue holding the probes on the
points indicated for at least 30 seconds.
DISCHARGE
STORAGE
CAPACITOR

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1
1st
Verify
2
2nd Verify Tool
!
Caution
Shock
Hazard
E
N
S
W
Orient Clean Scan
Template: 7000743_B
4. Removing the System (A01) /Therapy
(A04) PCB Assembly
4.1 Disconnect the ECG Cable from J6 of the
System PCBA.
IP or Temperature Option Only:
4.2 Disconnect the IP connector of the IP wire
harness from J7 of the System PCB.
4.3 Disconnect the temperature connector of the
temperature cable from J7 of the System
PCB if present.
Disconnect ECG
cable from J6
Disconnect IP or Temperature
cable from J7

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1
1st
Verify
2
2nd Verify Tool
!
Caution
Shock
Hazard
E
N
S
W
Orient Clean Scan
Template: 7000743_B
4. Removing the System (A01)/Therapy
(A04) PCB Assembly (Continued)
4.4 Remove the seven screws (REF 21300-
001038) and three screws with washer (REF
21300-007297) that secures the system
PCB to the rear case. Discard the screws.
Note: The screw that is in the ECG shield can
easily be missed as part of screw removal. Ensure
that all screws are removed prior to lifting the
system/therapy PCB assembly.
Screw w/Cap Washer
(Scrap)
21300-007297
3 Places
Screws (Scrap)
21300-001038
7 Places

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1
1st
Verify
2
2nd Verify Tool
!
Caution
Shock
Hazard
E
N
S
W
Orient Clean Scan
Template: 7000743_B
4. Removing the System (A01)/Therapy
(A04) PCB Assembly (Continued)
4.5 J1 – Press the connector locking tabs and
disconnect the power/system PCB cable
(W01).
4.6 J4 – Disconnect the USB flex connector
(W14).
Disconnect PWR/SYS
Cable from J1
Disconnect USB
Flex from J4

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1st
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2
2nd Verify Tool
!
Caution
Shock
Hazard
E
N
S
W
Orient Clean Scan
Template: 7000743_B
4. Removing the System (A01)/Therapy
(A04) PCB Assembly (Continued)
4.7 Carefully lift system/therapy PCB assembly
to gain access to the cables below.
4.8 Disconnect P22 of the therapy cap wire
harness (W24) from J22 of cap discharge
PCB assembly.
4.9 Disconnect the J20 connector on the therapy
PCB (power/PCB therapy cable W02).
4.10 Lift the system/therapy board assembly out
from the rear case. Store Assembly in ESD
safe container.
Disconnect
from J20 of
Therapy PCB
Disconnect P22
to PCB ASSY-
CAP Discharge

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1st
Verify
2
2nd Verify Tool
!
Caution
Shock
Hazard
E
N
S
W
Orient Clean Scan
Template: 7000743_B
5. Removing the OEM PCB
5.1 Disconnect Power/Therapy Cable (W02)
(REF 21300-001373) from J8 on the power
PCB
5.2 Remove the OEM Shield
Disconnect Power/
Therapy Cable
21300-001373
Remove OEM Shield
21300-008127
J8
connection

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1st
Verify
2
2nd Verify Tool
!
Caution
Shock
Hazard
E
N
S
W
Orient Clean Scan
Template: 7000743_B
5. Removing the OEM PCB (Continued)
SpO2 Option ONLY
5.3 Disconnect the SpO2/OEM Cable (W21), if
present.
NIBP Option ONLY
5.4 Remove the NIBP connector retainer clip
from the NIBP/OEM Cable connector.
(Scrap)
5.5 Disconnect NIBP/OEM Cable from J28 on
OEM PCB.
Remove Retainer Clip
21300-001416 (Scrap)
Disconnect
NIBP/OEM Cable
Disconnect
SpO2/OEM Cable

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1st
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2
2nd Verify Tool
!
Caution
Shock
Hazard
E
N
S
W
Orient Clean Scan
Template: 7000743_B
5. Removing the OEM PCB (Continued)
5.6 Remove the nylon standoff from the OEM
PCB. (Scrap)
5.7 Remove the four mounting screws. (Scrap)
Remove 4
Screws
21300-001038
(Scrap)
Remove Nylon Standoff
21300-001402
(Scrap)

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1
1st
Verify
2
2nd Verify Tool
!
Caution
Shock
Hazard
E
N
S
W
Orient Clean Scan
Template: 7000743_B
5. Removing the OEM PCB (Continued)
5.8 Disconnect OEM Board from J16 Connector
on Power Board. Slide OEM Board away
from the Power Board.
5.9 Remove OEM Board from Rear Case, taking
caution not to damage Power Board. Store
OEM PCB in ESD safe container.
J16 Connector
OEM PCBA
Slide in this direction
Disconnect
OEM Board
from J16 on
Power Board

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2
2nd Verify Tool
!
Caution
Shock
Hazard
E
N
S
W
Orient Clean Scan
Template: 7000743_B
6. Removing the Parameter Bezel
6.1 Disconnect the power/contact PCB cable
(W05) from the power board at J12.
6.2 Disconnect the power/system cable (W01)
from the power board at J17.
Disconnect Cable
Assy – Pwr/Sys
21300-007456
Disconnect Power
/Contact PCBA P12 Flex
Cable
J12
connection
J17
connection

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1st
Verify
2
2nd Verify Tool
!
Caution
Shock
Hazard
E
N
S
W
Orient Clean Scan
Template: 7000743_B
6. Removing the Parameter Bezel
(Continued)
NIBP Option Only
6.3 If present, disconnect the NIBP tube at
connector fitting.
SpO2 Option Only
6.4 If present, carefully disconnect the SpO2
connector flex cable (W22) from J1 of the
SpO2 PCB.
W22 SpO2 flex
cable
J1 connection
NIBP
Connector
Fitting

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2
2nd Verify Tool
!
Caution
Shock
Hazard
E
N
S
W
Orient Clean Scan
Template: 7000743_B
6. Removing the Parameter Bezel
(Continued)
6.5 Remove the parameter bezel label from the
bezel.
6.6 Remove the two bezel mounting screws.
Discard the screws.
6.7 Lift the parameter bezel from the rear case.
Remove
Parameter
Bezel Label
Remove 2 Screws
21300-006965
(Scrap)

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2nd Verify Tool
!
Caution
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E
N
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Template: 7000743_B
7. Installing the CO2 Inlet Connector
Cable
7.1 Set the CO2 connector adapter (REF 21300-
001548) in place on the face of the new
bezel.
7.2 Place the new CO2 connector retainer (REF
21300-007998) and new seal (REF 21300-
001314) in place on the underside of the
bezel and tighten together with four new
screws (REF 21300-007353); torque to 2.0
in-lb using a P0 bit.
CAUTION
POSSIBLE MOISTURE LEAK When
installing the W28 cable, apply 2 in-lbs.
of torque when installing the screw
retaining the W28 cable. This is to help
prevent the ingress of fluids.
7.3 Slide the CO2 inlet connector cable (W28)
(REF 21330-001529) into the new CO2
connector retainer.
CO2 Seal
21300-001314
T
O
R
Q
U
E
T
O
R
Q
U
E
T
O
R
Q
U
E
2.0 In-lbs.
CO2 Connector
Retainer
21300-007998
CO2 Connector
Adapter
21300-001548
Screw
21300-007353
(4 places)
CO2 inlet
connector