Physio Control LIFEPAK 15 User manual

Service Manual
LIFEPAK
®
15 MONITOR/DEFIBRILLATOR
© 2018 Physio-Control, Inc.
3316924-003
PN

LIFEPAK 15 Monitor/Defibrillator Section Menu
ii
Back Index
Section Navigator
1 Introduction
page 11
2 Safety
page 29
3 Device Description
page 48
4 Modes of Operation
page 87
5 Troubleshooting
page 96
6 Preventive Maintenance
page 147
7 Battery Maintenance
page 161
8 Replacement Procedures
page 172
9 Assembly Diagrams and Parts Lists
page 345

Section Menu Back Index
LIFEPAK 15 Monitor/Defibrillator
Service Manual
Table of Contents
iii
Table of Contents
Section Navigator ........................................................................................................................................................................ ii
Introduction .............................................................................................................................................................................. 11
Trademarks ..................................................................................................................................................................... 12
Using Adobe Reader......................................................................................................................................................... 13
Navigating Through the Manual......................................................................................................................................... 14
Service Personnel Qualifications........................................................................................................................................ 15
Contacting Physio-Control ................................................................................................................................................ 16
Responsibility for Information ........................................................................................................................................... 17
Device Tracking ............................................................................................................................................................... 18
Service Information.......................................................................................................................................................... 19
Recycling Information ...................................................................................................................................................... 20
Warranty ......................................................................................................................................................................... 21
Configuration Information ................................................................................................................................................. 22
Glossary .......................................................................................................................................................................... 23
Acronyms ........................................................................................................................................................................ 25
Safety....................................................................................................................................................................................... 29
Terms ............................................................................................................................................................................. 30
General Warnings............................................................................................................................................................. 31
Symbols.......................................................................................................................................................................... 36
Device Description ..................................................................................................................................................................... 48
Introduction .................................................................................................................................................................... 49
Physical Description and Features ..................................................................................................................................... 53
Devices, Options, Supplies, and Accessories ...................................................................................................................... 64
System Context Diagrams ................................................................................................................................................. 69
Functional Descriptions .................................................................................................................................................... 73

Section Menu Back Index
LIFEPAK 15 Monitor/Defibrillator
Service Manual
Table of Contents
iv
Modes of Operation.................................................................................................................................................................... 87
Manual Mode .................................................................................................................................................................. 88
AED Mode ...................................................................................................................................................................... 89
Setup Mode..................................................................................................................................................................... 90
Service Mode................................................................................................................................................................... 92
Demo Mode..................................................................................................................................................................... 94
Archive Mode .................................................................................................................................................................. 95
Troubleshooting......................................................................................................................................................................... 96
Troubleshooting Chart ...................................................................................................................................................... 97
Using the Service/Status Features ................................................................................................................................... 104
Device Log ............................................................................................................................................................... 106
Device Data................................................................................................................................................................... 108
Service Log ................................................................................................................................................................... 111
Processing Service Log Codes ......................................................................................................................................... 113
Counters ....................................................................................................................................................................... 114
Clear Memory ................................................................................................................................................................ 116
Service Log Code Categories ........................................................................................................................................... 117
Utility Service Codes ...................................................................................................................................................... 118
User Interface Service Codes .......................................................................................................................................... 119
Data Management Service Codes..................................................................................................................................... 121
System Monitor Service Codes ........................................................................................................................................ 122
Processor Control Service Codes ...................................................................................................................................... 123
ECG Service Codes......................................................................................................................................................... 125
Patient Parameter Service Codes ..................................................................................................................................... 126
Therapy Service Codes.................................................................................................................................................... 127
Printer Service Codes ..................................................................................................................................................... 139
Power Management Service Codes................................................................................................................................... 140
Corrective Action Codes.................................................................................................................................................. 141

Section Menu Back Index
LIFEPAK 15 Monitor/Defibrillator
Service Manual
Table of Contents
v
Service LED .................................................................................................................................................................. 145
Display Pixels Test ......................................................................................................................................................... 146
Preventive Maintenance ........................................................................................................................................................... 147
Device Self Tests ........................................................................................................................................................... 148
Device User Test............................................................................................................................................................ 149
Preventive Maintenance and Testing Schedule.................................................................................................................. 150
Scheduled Replacement Items........................................................................................................................................ 151
Setting/Resetting the Maintenance Prompt Interval ........................................................................................................... 152
Device Useful Life.......................................................................................................................................................... 153
Support Policy ............................................................................................................................................................... 154
Cleaning ....................................................................................................................................................................... 155
Environmental Conditions ............................................................................................................................................... 158
A12 Printer Maintenance................................................................................................................................................ 159
Battery Maintenance ................................................................................................................................................................ 161
Battery General Characteristics ....................................................................................................................................... 162
Battery Status Indicators ................................................................................................................................................ 163
Battery Performance Characteristics ................................................................................................................................ 166
Charging the Batteries Using the Station or Mobile Li-ion Battery Charger ........................................................................... 167
Discarding/Recycling Batteries ........................................................................................................................................ 168
Storing Batteries............................................................................................................................................................ 169
Receiving New Batteries ................................................................................................................................................. 170
Coin Cell Battery............................................................................................................................................................ 171
Replacement Procedures .......................................................................................................................................................... 172
Summary of Replacement Procedures .............................................................................................................................. 173
Warnings and Cautions ................................................................................................................................................... 176
Static-Sensitive Device Handling ..................................................................................................................................... 177
Tools List ...................................................................................................................................................................... 179
Capacitor Discharge Tool ................................................................................................................................................ 180

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LIFEPAK 15 Monitor/Defibrillator
Service Manual
Table of Contents
vi
Capacitor Discharging Procedure ..................................................................................................................................... 181
Saving and Restoring the Setup Configuration .................................................................................................................. 182
Disassembling the Case.................................................................................................................................................. 183
Reassembling the Case................................................................................................................................................... 186
Inside Front Case Diagram .............................................................................................................................................. 191
Interface PCB (A05) Replacement................................................................................................................................... 192
Backlight PCB (A08) Replacement .................................................................................................................................. 197
Printer Control Keypad (A09) Replacement ...................................................................................................................... 200
Main Keypad (A10) Replacement .................................................................................................................................... 202
Display Shield Replacement ........................................................................................................................................... 204
LCD Display Assembly (A11) Replacement ....................................................................................................................... 206
Display Lens Replacement.............................................................................................................................................. 209
Front Case Replacement................................................................................................................................................. 211
System/Interface PCB Cable (W04) Replacement.............................................................................................................. 215
Backlight/Interface PCB Cable (W06) Replacement........................................................................................................... 216
Therapy Connector Cable (W11) Replacement .................................................................................................................. 217
Printer Control Keypad/Interface PCB Cable (W12) Replacement........................................................................................ 219
Main Keypad/Interface PCB Cable (W13) Replacement...................................................................................................... 220
Speed Dial Assembly (W15) Replacement: ....................................................................................................................... 221
Installing the Speed Dial Assembly (W15) ........................................................................................................................ 223
Printer Assembly/Interface PCB Cable (W16) Replacement ................................................................................................ 224
Speaker Assembly (W17) Replacement ............................................................................................................................ 226
LCD Display Assembly/Interface PCB Cable (W18) Replacement ........................................................................................ 229
Printer Assembly/Chassis Ground Cable (W19) Replacement.............................................................................................. 230
Inside Rear Case Diagrams ............................................................................................................................................. 231
System (A01)/Therapy (A04) PCB Assembly Replacement ................................................................................................. 234
Installing the System (A01)/Therapy (A04) PCB Assembly ................................................................................................. 238
Power PCB (A03) Replacement ....................................................................................................................................... 250

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LIFEPAK 15 Monitor/Defibrillator
Service Manual
Table of Contents
vii
OEM PCB (A06) Replacement......................................................................................................................................... 258
Energy Storage Capacitor (A15) Replacement ................................................................................................................... 265
SpO2 PCB (A16) Replacement........................................................................................................................................ 268
NIBP (A21)/CO2 (A23) Module Replacement ................................................................................................................... 277
EMI Shield Replacement ................................................................................................................................................ 287
NIBP Connector Replacement ......................................................................................................................................... 288
Parameter Bezel Replacement......................................................................................................................................... 291
Rear Case Replacement.................................................................................................................................................. 297
Handle Replacement...................................................................................................................................................... 302
Paddle Retainer Cover Replacement ................................................................................................................................ 303
Power/System PCB Cable (W01) Replacement .................................................................................................................. 304
Power/Therapy PCB Cable (W02) Replacement ................................................................................................................. 305
Power/Contact PCB Cable (W05) Replacement ................................................................................................................. 307
ECG Connector Cable (W07) Replacement ....................................................................................................................... 309
System Connector Cable (W08) and Auxiliary Connector Cable (W09) Replacement ............................................................. 312
Battery Pins / Power PCB Cable (W10) Replacement ......................................................................................................... 315
USB Flex Module (W14) Replacement ............................................................................................................................. 318
OEM PCB/SpO2 (W21) Module Cable Replacement .......................................................................................................... 320
SpO2 Connector Cable (W22) Replacement...................................................................................................................... 322
Therapy to Cap Discharge PCB Wire Harness (W24) Replacement ...................................................................................... 324
OEM PCB/CO2 Module Cable (W26) Replacement ............................................................................................................ 325
OEM PCB/NIBP Module Cable (W27) Replacement........................................................................................................... 327
CO2 Inlet Connector Cable (W28) Replacement ................................................................................................................ 329
CO2 Adapter Cable (W30) Replacement........................................................................................................................... 332
Invasive Pressure Connector Assembly (W33) Replacement................................................................................................ 334
Temperature Cable Assembly (W35) Replacement............................................................................................................. 336
Contact PCB (A07) Replacement..................................................................................................................................... 338
Printer Assembly (A12) Replacement............................................................................................................................... 339

Section Menu Back Index
LIFEPAK 15 Monitor/Defibrillator
Service Manual
Table of Contents
viii
Coin Battery Replacement .............................................................................................................................................. 341
Battery Pin Replacement ................................................................................................................................................ 343
Software and Device Upgrades ....................................................................................................................................... 344
Assembly Diagrams and Parts Lists............................................................................................................................................ 345
Section Glossary ............................................................................................................................................................ 346
Main Diagrams .............................................................................................................................................................. 347
External Parts Diagrams and Lists ................................................................................................................................... 350
Front Parts Diagrams and Parts List................................................................................................................................. 356
System/Therapy PCB Assembly Diagrams and Parts Lists ................................................................................................... 365
Parameter Bezel Diagrams and Parts Lists........................................................................................................................ 370
Rear Diagrams and Parts List .......................................................................................................................................... 378
OEM Optional Assemblies, Diagrams and Parts Lists ......................................................................................................... 389
Label Language Parts ..................................................................................................................................................... 393
LIFEPAK 15 Setup Mode - Instructions............................................................................................................................ 422
Connection Diagrams for Assemblies, Control Boards, Cables, and Connectors ..................................................................... 424
Repair Kits.................................................................................................................................................................... 469
Defibrillator Part Number and Serial Number.................................................................................................................... 492
Ordering Parts ............................................................................................................................................................... 493
Index...................................................................................................................................................................................... 494

Section Menu Back Index
LIFEPAK 15 Monitor/Defibrillator
Service Manual
Introduction
Contents
11
1
Introduction
This service manual describes how to maintain, test, troubleshoot, and repair the LIFEPAK 15 monitor/
defibrillator (V4 hardware configuration only). Devices with V4 configuration have the V4 icon on the
serial number label. Service instructions for LIFEPAK 15 devices with V1 and V2 hardware configuration
are provided in a separate service manual.
Another publication, the LIFEPAK 15 Monitor/Defibrillator Operating Instructions, is for use by
physicians, clinicians, and emergency care providers. The operating instructions provide step-by-step
instructions as well as operator-level testing and maintenance.
NOTE: Hyperlinks appear in “blue text.” Text that indicates the name of a button, menu
item, or screen message appears in all caps (for example, press ANALYZE, select
MANUAL MODE).
This section covers the following topics:
•Trademarks (p. 12)
•Using Adobe Reader (p. 13)
•Navigating Through the Manual (p. 14)
•Service Personnel Qualifications (p. 15)
•Contacting Physio-Control (p. 16)
•Responsibility for Information (p. 17)
•Device Tracking (p. 18)
•Service Information (p. 19)
•Recycling Information (p. 20)
•Warranty (p. 21)
•Configuration Information (p. 22)
•Glossary (p. 23)
•Acronyms (p. 25)
V4 icon

LIFEPAK 15 Monitor/Defibrillator
Service Manual
Introduction
Trademarks
Section Menu Section Contents Back Index 12
1
Trademarks
LIFEPAK, LIFEPAK CR, LIFEPAK EXPRESS, LIFENET, LIFE•PATCH, FAST-PATCH, REDI-CHARGE, and QUIK-COMBO are registered trademarks
of Physio-Control, Inc. CODE SUMMARY, CODE-STAT, PARTSLINE, REDI-PAK, Shock Advisory System, SunVue, and DT EXPRESS are
trademarks of Physio-Control, Inc. Microsoft and Windows are registered trademarks of Microsoft Corporation in the US and/or other countries.
Adobe is a trademark of Adobe Systems Incorporated. Masimo, the Radical logo, Rainbow, and SET are registered trademarks of Masimo
Corporation. Red, LNCS, SpCO, and SpMet are trademarks of Masimo Corporation. CapnoLine and FilterLine are registered trademarks of
Oridion Medical, Ltd. The Oridion medical capnography in this product is covered by one or more of the following US patents: 6,428,483;
6,997,880; 5,300,859; 6,437,316 and their foreign equivalents. Additional patent applications pending. Fluke and BIO-TEK are registered
trademarks and QED-6H is a trademark of Fluke Biomedical Corporation. Bluetooth is a registered trademark of Bluetooth SIG, Inc. CASMED is a
registered trademark of CAS Medical Systems, Inc. SIGNAGEL is a registered trademark of Parker Laboratories. EDGE System Technology is a
trademark of Ludlow Technical Products. Specifications are subject to change without notice.
© 2018 Physio-Control, Inc.
3316924-003
PN

LIFEPAK 15 Monitor/Defibrillator
Service Manual
Introduction
Using Adobe Reader
Section Menu Section Contents Back Index 13
1
Using Adobe Reader
Accessing Adobe Reader Help
This service manual opens in AdobeAcrobat Reader. The Adobe Reader can be downloaded for free at the Adobe internet URL
http://www.adobe.com/products/reader.html. For additional assistance using the Adobe Reader program, access ADOBE READER
HELP in the HELP menu.
Using Bookmarks
Bookmarks appear in a column on the left side of the screen. They enable you to easily navigate to main sections of the manual,
similar to a table of contents.
To view or hide the bookmarks column, click the BOOKMARKS tab located along the left side of the screen.
To jump to a bookmark topic, click the desired topic.
NOTE: A plus sign to the left of a bookmark topic indicates additional topics exist under that bookmark level. Click the plus sign to
expand or collapse the bookmarks.
Using Page View
Click the PAGES tab located to the far left of the screen to view miniature images of each page in the document. Scroll through the
pages and click an image to jump quickly to that page.

LIFEPAK 15 Monitor/Defibrillator
Service Manual
Introduction
Navigating Through the Manual
Section Menu Section Contents Back Index 14
1
Navigating Through the Manual
Blue text indicates a hyperlink. Click a link to jump to that topic or page. Click in the navigation bar (at the bottom of each page)
to return to your previous location. The pointer changes to a pointing finger when positioned over a link. A navigation bar at the bottom of
each page also provides helpful links.
The navigation bar includes:
•Click to jump to the main table of contents for the manual.
•Click to jump to the table of contents for the section you are currently viewing.
•Click to retrace your steps in a document, returning to each page in the reverse order visited.
•Click to jump to the manual’s index.
Back
Section Menu
Section Contents
Back
Index

LIFEPAK 15 Monitor/Defibrillator
Service Manual
Introduction
Service Personnel Qualifications
Section Menu Section Contents Back Index 15
1
Service Personnel Qualifications
Service technicians must be properly qualified and thoroughly familiar with the operation of the LIFEPAK 15 monitor/defibrillator.
They must meet at least one of the following requirements (or the equivalent):
•Associate of Applied Science, with an emphasis in biomedical electronics
•Certificate of Technical Training, with an emphasis in biomedical electronics
•Equivalent biomedical electronics experience

LIFEPAK 15 Monitor/Defibrillator
Service Manual
Introduction
Contacting Physio-Control
Section Menu Section Contents Back Index 16
1
Contacting Physio-Control
Physio-Control, Inc.
11811 Willows Road NE
Redmond, WA 98052-2003 USA
Telephone: [phone]
Toll Free (USA only): 800.442.1142
Fax: [phone]
Internet: www.physio-control.com
Physio-Control Operations Netherlands B.V.
Galjoenweg 68
6222 NV Maastricht
The Netherlands
Stryker Australia Pty Ltd
8 Herbert Street
St Leonards
NSW 2065
Australia

LIFEPAK 15 Monitor/Defibrillator
Service Manual
Introduction
Responsibility for Information
Section Menu Section Contents Back Index 17
1
Responsibility for Information
This service manual describes the methods required to maintain, test, and repair the LIFEPAK 15 monitor/defibrillator. This manual does not
address the operation of the device. Qualified service personnel (see Service Personnel Qualifications on page 15) must consult this manual and
the LIFEPAK 15 Monitor/Defibrillator Operating Instructions to obtain a complete understanding of the use and maintenance of the device.
It is the responsibility of our customers to ensure that the appropriate person(s) within their organization has access to the information in this
service manual, including any warnings and cautions used throughout the manual.

LIFEPAK 15 Monitor/Defibrillator
Service Manual
Introduction
Device Tracking
Section Menu Section Contents Back Index 18
1
Device Tracking
Device Tracking:
The U.S. Food and Drug Administration requires defibrillator manufacturers and distributors to track the location of their defibrillators. If the
device is located somewhere other than the shipping address or the device has been sold, donated, lost, stolen, exported, destroyed, permanently
retired from use, or if the device was not obtained directly from Physio-Control, please do one of the following: register the device at
http://www.physio-control.com, call the device registration phone line at 1.800.426.4448, or use one of the postage-paid address change cards
located in the back of the LIFEPAK 15 Monitor/Defibrillator Operating Instructions, to update this vital tracking information.
!USA

LIFEPAK 15 Monitor/Defibrillator
Service Manual
Introduction
Service Information
Section Menu Section Contents Back Index 19
1
Service Information
Before attempting to clean or repair any assembly in the device, the service technician should be familiar with the information
provided in Preventive Maintenance (p. 147).
A qualified service technician (see Service Personnel Qualifications on page 15) should inspect any device that has been dropped,
damaged, or abused to verify that the device is operating within performance standards listed in the Performance Inspection
Procedures (PIP), and that the leakage current values are acceptable.
Replacement procedures for the device are limited to those items accessible at the final assembly level. Replacements and
adjustments must be made by qualified service personnel. Replacements at the final assembly level simplify repair and servicing
procedures and help ensure correct device operation and calibration.
To obtain service and maintenance for your device, contact your local Physio-Control service or sales representative. In the USA,
call Physio-Control Technical Support at 1.800.442.1142. Outside the USA, contact your local Physio-Control representative.
When you call Physio-Control to request service, provide the following information:
•Model number and part number
•Serial number
•Observation of the problem that led to the call

LIFEPAK 15 Monitor/Defibrillator
Service Manual
Introduction
Recycling Information
Section Menu Section Contents Back Index 20
1
Recycling Information
Recycle the device at the end of its useful life.
•Recycling assistance – The device should be recycled according to national and local regulations. For instructions on disposing
of this product or its accessories, see www.physio-control.com/recycling.
•Preparation – The device should be clean and contaminant-free prior to being recycled.
•Recycling of disposable electrodes – After using disposable electrodes, follow your local clinical procedures for recycling.
•Recycling of batteries – The device uses rechargeable Lithium-ion batteries. Follow local guidelines and instructions provided in
this service manual for discarding and recycling batteries as described in Discarding/Recycling Batteries (p. 168)
•Packaging – packaging should be recycled according to national and local regulations.

LIFEPAK 15 Monitor/Defibrillator
Service Manual
Introduction
Warranty
Section Menu Section Contents Back Index 21
1
Warranty
To obtain a detailed warranty statement, contact your local Physio-Control representative or go to www.physio-control.com.
Using defibrillation electrodes, adapter devices, or other parts and supplies from sources other than Physio-Control is not recommended.
Physio-Control has no information regarding the performance or effectiveness of its LIFEPAK defibrillators if they are used in conjunction with
defibrillation electrodes or other parts and supplies from other sources. If device failure is attributable to defibrillation electrodes or other parts or
supplies not manufactured by Physio-Control, this may void the warranty.

LIFEPAK 15 Monitor/Defibrillator
Service Manual
Introduction
Configuration Information
Section Menu Section Contents Back Index 22
1
Configuration Information
This service manual is relevant for the following device and options:
•LIFEPAK 15 monitor/defibrillator Version 4 (V4) device with auxiliary power option
•ECG monitoring — standard
•Manual mode defibrillation — standard
•AED mode — standard
•Noninvasive pacing — standard
•Bluetooth®wireless technology option (within approved countries)
•12-lead ECG option
•Oridion®CO2 option
•Masimo®SpO2/SpCO™/SpMet™options
•CASMED®NIBP monitoring option
•2 Channel Invasive pressure option
•Vital signs and ST trending option
•Temperature monitoring option (temperature option and invasive pressure option cannot be installed on the same device)