PICOTE BATTERY MINI CLEANER 8 Use and care manual

MINI CLEANER
MINI MILLER 8/16 | MINI MILLER +C 8/16
These instrucons are for your personal safety. Always ensure that you
have read and understood these instrucons before using the machinery.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
OPERATION & SAFETY MANUAL
BATTERY MINI CLEANER 8/16 | BATTERY MINI CLEANER +C 8/16
BATTERY MINI CLEANER 8/16

Picote Soluons Oy Ltd 2www.picoteinstute.com
To watch practical demonstration videos, take a course, or to download an electronic copy of these Instructions, please visit www.picoteinstitute.com. Please note that
videos and courses are not intended as a replacement or alternative to this operating and safety manual, but only as an additional learning tool.
TOPIC PAGE
Safety Informaon 3
General Machine Safety Informaon 4
Environment, Transport, Storage & Disposal 5
General Informaon 6
Technical Data 7
Intended Use 7
Available Tooling 7
Packages Included 8
Voltage & Power Supply 9
Safety Features 9
Noise Levels, Vibraons & Emissions 10
CE Declaraon of Conformity 11
Operang Instrucons 12
Starng & Using the Machine 12
Aaching Tools 13
Rotaon Speed Dial 14
Navigang DN32-DN50 / 1¼” -2” Knuckle Bends 15
Navigang Through DN50/2” P-Traps 16
Maintenance Programme & Warranty Periods 17
Maintenance 18
Replacing Flexible Sha 18
Servicing Flexible Sha 20
Sha Extensions 20
Accessories & Spare Parts 21
Praccal Tips & Safety Advice 23
Mini Cleaner +C 8/16 25
Mini Cleaner +C: Camera Kit Instrucons 26
Mini Cleaner +C: Camera Funcon Guide 27
Mini Cleaner +C: Technical Data 28
Mini Cleaner +C: Spare Parts 29
Troubleshoong Flowchart 30
Warranty Policy & Procedure 31
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TABLE OF CONTENTS

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Personal Protecve Equipment (PPE)
Always use Personal Protecve Equipment including suitable protecve clothing, footwear, plus:
Suitable eye protecon to protect against sewage, chemicals or dust from irritang
eyes.
Suitable ear protecon to protect against hearing loss.
Suitable heat and cut-resistant gloves to help prevent any hand injuries. Any open
injuries or skin irritaons should always be covered to avoid contact with sewage,
chemicals or dust.
Suitable respirator to prevent any dust or fumes being inhaled or consumed, which
could cause occupaonal asthma or dermas.
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SAFETY INFORMATION
This secon contains important safety informaon. Failure
to comply could result in serious injury.
Safety Symbols
Safety symbols are used throughout this manual to draw aenon to potenal hazards.
Danger risk of serious injury, follow instrucons.
Danger risk of serious injury from rotang parts, follow instrucons.
Danger risk of serious injury from hot parts, follow instrucons.
Danger do not touch. Risk of injury, follow instrucons.

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1. Always wear eye and ear protecon as well as heat and cut-
resistant gloves.
Other personal protecve equipment, such as dust mask, gloves and
overalls should be worn when necessary. Dust produced when working
can be dangerous to your health, inammable or explosive. Always wear appropriate personal protecve
equipment.
2. Make sure the pipe has been opened and venlated to prevent any gases accumulang.
3. Always ensure that the machine is fully turned o before inspecon, maintenance, or installing any accessories to
the machine. Always follow the instrucons in the manufacturer’s manual.
4. Before each use inspect the machine carefully for any potenal break or damage. Change damaged parts
immediately. It is especially important to check the end of the sha for any signs of wear and tear, and repeat the
process for the outer casing.
5. When in use, it is very important that the machine is stable and on an even surface at all mes.
6. Never leave the machine running unaended. Always hold the cable when operang the machine.
7. Do not touch the Cuer or Grinding Chains immediately aer use, they may be hot and could burn your skin.
8. Make sure that the job locaon is well venlated before grinding or drilling. Always use a vacuum extracon
system in the pipe to remove dust. The operator must wear a dust mask when using dry grinding to clean pipes.
9. Ensure that the venlaon openings are kept clear when working in dusty condions. If it should become neces-
sary to clear dust, rst unplug the machine. Avoid damaging internal parts.
10. Do not use the machine on any pipes containing asbestos bres.
11. Never touch rotang parts. Do not stand on the machine.
12. Only use this machine with the accessories and spare parts oered by the Picote Soluons. Accessories and
spare parts should only be used in the manner intended and as described by Picote Soluons.
13. Only operate the foot pedal or OPC as instructed. Never place anything on it in place of a foot.
14. Do not use the Baery Mini Cleaner or Baery Mini Cleaner +C with an extension.
Always read all safety warnings and instrucons. Failure to follow warnings and instrucons may result in electric
shock, re and/or serious injury.
This secon contains important safety informaon. Failure to comply could result in serious injury or death.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE
GENERAL MACHINE SAFETY INFORMATION

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TRANSPORT
The Baery Mini Cleaner or Baery Mini Cleaner +C should be transported in a car or other vehicle and laid down and
secured with ratchet straps to prevent any sudden movements or accidents caused by hard braking or accident.
Never transport the machine with a tool aached to the sha. Always retract the camera back to its housing for
transport. If using a pick-up or trailer to transport a Baery Mini Cleaner or Baery Mini Cleaner +C always suitably
cover the unit to protect it from the elements.
STORAGE
Baery Mini Cleaners should be stored indoors to protect them from rain and sunlight, somewhere with a constant
ambient temperature. The best way to store the Miller is using the same box that it was shipped in.
If the Baery Mini Cleaner or Baery Mini Cleaner +C has been stored in an environment colder than +10 oC or +50 oF,
the machine should be stood at room temperature for 24 hours before use.
If the Baery Mini Cleaner or Baery Mini Cleaner +C has been stored for long periods of me (over 2-3 months), it
should be checked and tested according to the maintenance programme before use.
Charge the machine baery to around 80% capacity before storing for long periods. NEVER leave the baery unit un-
aended while it is charging.
Charge the DVR baery fully before storing for long periods. NEVER leave the DVR unit unaended while it is charging.
DISPOSAL
Baery Mini Cleaner motor, control box, baery charger, electric wires, axle package including slip ring, camera
monitoring box, power supply and camera head can be disposed of in Europe at Waste Electrical and Electronic
Equipment (WEEE) collecon points.
The Miller frame, reel, exible sha, camera cable reel and name plate can be recycled in metal waste collecon points.
Outer casing of the sha and the camera plasc supports can be disposed of as plasc waste.
Always follow local waste handling rules and regulaons.
Recycle Li-ion baeries according to local regulaons. Do not dispose of in re! Do not puncture!
ENVIRONMENTAL
Operaonal Ambient Temperature Range: -10 oC to +50 oC (+14 oF to +122 oF) frost and condensaon free
Storage Ambient Temperature Range: -20 oC to +60 oC (-4 oF to +140 oF) frost and condensaon free
Maximum Altude: 2000m or 6500 . Derate above 1000m or 3280: 1% / 100m or
328
Maximum Humidity: 95% non-condensing
Camera Maximum Humidity: 90% non-condensing
This secon contains important safety informaon. Failure to comply could result in serious injury or death
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ENVIRONMENT, TRANSPORT, STORAGE & DISPOSAL

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GENERAL INFORMATION
When in use always lay the machine down horizontally on the ground. When not in use
some non-hazardous Picote Flexible Sha Lubricant might leak from the hand guard.

Picote Soluons Oy Ltd 7www.picoteinstute.com
Model Size
(mm/inches)
Sha
(mm/
inches)
Range
(m/)
Pipe Diameter
(mm/inches)
Rotang
Speed
(rpm)
Output
(W)
Power
Sourc
e
Weight
(kg/lbs)
Baery Mini
Cleaner
+Standard
Baery
+High-Output
Baery
740x519x404
29”x20”x16”
8 mm
1/3”
16 m
50 
DN50-DN100 / 2”- 4”
DN50-DN150 / 2”- 6”
for cleaning pipes
550-2200 48V:
1200
Electric
Motor
32 / 60
35.3 / 78
36.1 / 79.5
Baery Mini
Cleaner +C
+Standard
Baery
+High-Output
Baery
740x519x404
29”x20”x16”
8 mm
1/3”
16 m
50 
DN50-DN100 / 2”- 4”
DN50-DN150 / 2”- 6”
for cleaning pipes
550-2200 48V:1200 Electric
Motor
35 / 77
38.3 / 84.5
39.1 / 86
INTENDED USE
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TECHNICAL DATA
AVAILABLE TOOLING
This machine is intended for the following uses;
1. Cleaning and unblocking pipes, drains and sewers by grinding.
2. Descaling pipes.
3. Opening lateral connecons.
4. Internal pipe coang using the Picote Brush Coang™ System and the Mini Coang Pump.
Always follow the Picote Soluons instrucons when installing and using the machine with accessories.
Please check Picote Soluons Quick Cleaning Guides and Tool Manuals for more detailed informaon:
www.picoteinstute.com
The Baery Mini Cleaner and Baery Mini Cleaner +C come complete with Tool Packages depending on
region:
North America (NA) : Mini Cleaner Cleaning Package or Mini Cleaner Cung Package
Rest of World (ROW) : Mini Cleaner Tool Kit for use on DN32-DN40 or 1¼”-1½” pipes
Cleaning Chain Cyclone Chains Original Chains
Smart Cuer™Smart Cuer™ - with Cleaning Panels Mini Sweeper
3D Chains Twister Mini Flexi Special Drill Head
Coang Brushes Cleaning Brushes Tiger Bore

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PACKAGES INCLUDED
3540000816TK Mini Cleaner Tool Kit (ROW)
1000818025 Hub 8.5x18x25 (DN32-40)
1381084032 Cleaning Chain DN32
1381084040 Cleaning Chain DN40
2125000032CL Cleaning Brush DN32
2125000040CL Cleaning Brush DN40
1241035045 Cleaning Panel DN32 35x45 (10 pcs)
1241040050 Cleaning Panel DN40 40x50 (10 pcs)
INCLUDED TOOLS IN MINI CLEANER PACKAGE (ROW)
3540000818CU Mini Cleaner Cung Package (NA)
1360080051 Smart Sweeper Head DN40-DN50 (1½"-2")
1000818025 Smart Cleaner Hub 8.5x18x25 DN32-DN40 (1¼"-1½")
1202030050 Side Grinding Panel 30x50 DN40 (1½") Package
1230000054 Twister Mini Flexi DN50 (2")
INCLUDED TOOLS IN MINI CLEANER CUTTING PACKAGE (NA)
3540000818CL Mini Cleaner Cleaning Package (NA)
1360080051 Smart Sweeper Head DN40-DN50 (1½"-2")
1000818025 Smart Cleaner Hub 8.5x18x25 DN32-DN40 (1¼"-1½")
1202030050 Side Grinding Panel 30x50 DN40 (1½") Package
1381084040 Cleaning Chain DN40 (1½")
1300212025 Front Drill Head 25mm for DN50 (2") pipes
INCLUDED TOOLS IN MINI CLEANER CLEANING PACKAGE (NA)
Check out the overall list of the available tools and spare parts from page 21.

Picote Soluons Oy Ltd 9www.picoteinstute.com
SAFETY FEATURES
The machine is equipped with an Emergency Switch O Buon. The power supply to the motor is cut o
when the Emergency Switch O Buon is pushed. Always make sure the Emergency Switch O Buon is
pressed or completely turn o the machine when the machine accessories (e.g. Cuer or Grinding Chains)
are not inside a pipe. Always remove the machine baery when performing any maintenance or repairs to
the machine.
The machine is operated by foot pedal (Operator Presence Control or ‘OPC’). When the control is not
held down, the machine stops. Never place any kind of object on the pedal in place of a foot (such as a
brick).
CHARGER POWER PLUGS
EU Schuko 230V 16A.
UK Plug 230V 13A
Australia: CEE 16A 230V
NEMA 5-15 plug.
The Machine is supplied with a universal charger with a voltage range of 110V AC ~ 240V AC. The charger has a
voltage switch at the supply side. Choose voltage based on your locaon.
The Camera power supply can operate with Input: 110V AC ~ 240V AC, Output:12V DC 1200mA .
The DVR unit has in-built 5200 mAh Li-ion baery (7.4 V).
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VOLTAGE & POWER SUPPLY
220-230V:
110-125V:

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The typical A-weighted noise level determined according to EN60745:
Sound pressure level (LpA): 90 dB (A)
Sound power level (LWA): 103 dB (A)
WEAR EAR PROTECTION
Emissions during actual use of the machine can dier from declared values depending on the ways that the
machine is used. Safety measures to protect the operator should be determined by actual condions, taking into
account all aspects of the operang cycle (such as when the machine is switched o and when it is running idle).
Due to connuing product development, the specicaons herein are subject to change without noce
This secon contains important safety informaon. Failure to comply could result in serious injury or loss
of hearing.
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NOISE LEVELS, VIBRATIONS & EMISSIONS
Hand vibraon levels depend on the distance from the tool head to the user and working condions. The
vibraon levels detailed below have been measured at the Picote training facilies in Finland. Vibraon has been
determined according to ISO-5349 and EU-direcve 2002/44/EG.
Safe daily exposure me for user:
Exposure Acon Value (EAV) 2,5 m/s2
Exposure Limit Value (ELV) 5,0 m/s2
VIBRATION
Tooling
Working Distance
m/
EAV ELV
Original Cleaning Chain DN32 / 1¼”0-2m / 0-6.6 50min 3h 18min
Original Cleaning Chain DN32 / 1¼”5-7m / 16-23 9h 37min Over 24h
Original Cleaning Chain DN50 / 2” 0-2m / 0-6.6 7h 13min Over 24h
Original Cleaning Chain DN50 / 2” 5-7m / 16-23 Over 24h Over 24h
Mini Smart Sweeper DN50 / 2” 0-2m / 0-6.6 Over 24h Over 24h
Mini Smart Sweeper DN50 / 2” 5-7m / 16-23 17min 1h 8min
Special Drill Head DN50 / 2” 0-2m / 0-6.6 5h 27min 21h 48min
Special Drill Head DN50 / 2” 5-7m / 16-23 Over 24h Over 24h
Twister Mini Flexi DN50 / 2” 5m / 16 6h 9min Over 24h
Smart CuerTM DN50 / 2” 5m / 16 Over 24h Over 24h
Cyclone Chain PVC DN100 / 4” 2m / 6.6 21h 58min Over 24h
Cyclone Chain PVC DN100 / 4” 5-7m / 16-23 15h 43min Over 24h

Picote Soluons Oy Ltd 11 www.picoteinstute.com
We Picote Soluons Oy Ltd as the responsible manufacturer, declare that the following Picote Soluons Oy Ltd
drain cleaning machine:
Baery Mini Cleaner
Model No: 8/16
and
Baery Mini Cleaner +C
Model No: 8/16
are of series producon and
Conform to the following EU Direcve:
2006/42/EY
And is manufactured in accordance with the following standards or standardised documents:
EN62841-1
EN62841-13
ISO-5349-1:2001
The technical documentaon is kept by our authorised representave in Europe who is:
Picote Soluons Oy Ltd, Pienteollisuuse 24
06450 Porvoo, Finland
30th March 2021
8
Katja Lindy-Wilkinson
C.E.O.
Picote Soluons Oy Ltd
Pienteollisuuse 24, 06450 Porvoo, Finland
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CE DECLARATION OF CONFORMITY

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STARTING & USING THE MACHINE
Before operaon:
- Before installing Picote tools, always make sure that the machine is fully turned
o and the baery charger unplugged.
- Always round o the sharp edges of the sha to avoid cuts and to make it easier
to insert the sha into the tool or for a leader to be used.
- Check that there is the correct length of exible sha (without its plasc casing) at the end of the exible sha and
that all screws have been loosened so that the sha can be easily inserted inside the tool. Posion the sha inside
the tool, as far as it will go, and ghten the screws.
Consult accessory operang manuals (cuers & grinding chains) for detailed informaon.
While in operaon:
Always lay the machine down horizontally on the oor. During drilling, grinding and cung processes, always use a
separate vacuum extracon system or run water in the drain to remove dust.
This secon contains important safety informaon. Failure to comply could result in serious injury
1. The machine has an operator presence control or ‘OPC’. When the control is not held down, the machine
stops. The machine can also be stopped by pushing the Emergency Stop Buon down, rotang the power
gear to “O” or by removing the baery.
2. Check the rotaonal speed of the sha before powering up. The rotaonal speed control is located on the
control box. The rotaonal speed can be set at speed levels from 1 to 10.
3. Place the tool inside the pipe.
4. Turn on the power switch.
5. Release the Red Emergency Switch O Buon.
6. The machine starts when the OPC foot pedal is pressed down. Always hold the exible sha with both
hands rmly while operang the machine.
7. Rotang the tool slowly makes it easier to move the tool forward inside the pipe.
8. The lifespan of the sha outer casing can be prolonged by using a Sleeve Bearing designed for the outer
casing.
There is an electrical safety clutch in the Baery Mini Cleaner and Baery Mini Cleaner +C. If the machine is
overloaded the safety clutch stops the motor. The user will noce a “ashing” red light when the motor is be-
coming overloaded. The light turns solid when the clutch engages. Release the foot pedal, pull the sha back a
lile bit and connue working.
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OPERATING INSTRUCTIONS

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12
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OPERATING INSTRUCTIONS
13
TIGHTENING THE SET SCREWS
When you add a tool always ghten the screws
starng from the screw furthest away from the
end of the exible sha (where applicable).
ATTACHING TOOLS

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10
Opmal rotaon speed of the Baery Mini Cleaner or Baery Mini Cleaner +C is dependent on the workload.
Minimum rotaon speed is normally best when moving the tool around ght bends. When beginning to work,
adjust the speed up to the level which seems to work the best.
The speed dial can be found on the control box (see below image). Set the speed by rotang the knob. Check the
corresponding rotaon speed from table below.
This secon contains important safety informaon. Failure to comply could result in serious injury
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ROTATION SPEED DIAL

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10
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NAVIGATING DN32-DN50 / 1¼” -2” KNUCKLE BENDS
Step 2. Place the tool completely inside the pipe before powering up. Rotang the tool slowly
makes it easier to move the tool through ght bends.
Step 3. Push and rotate at the same me at a low speed. The sha is exible enough to navigate
through several 90o bends. Move the tool constantly back and forth in the pipe. The special spring
outer casing in the Baery Mini Cleaner and Baery Mini Cleaner +C can melt because of the fricon
heat created if the tooling is kept in the same place for long periods of me.
Step 1. Always keep the Baery Mini Cleaner and Baery Mini Cleaner +C as close as possible to
the pipe where work takes place. This way only a small poron of the sha is unsupported.

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10
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NAVIGATING THROUGH DN50/2” P-TRAPS
Step 1. Place the tool completely inside the pipe before powering up. Rotang the tool slowly makes it
easier to navigate through ght bends.
Step 2. Move tool constantly back and forth in the pipe. The special spring outer casing in the Baery
Mini Cleaner/ Baery Mini Cleaner +C can melt because of fricon heat created by tooling being kept
in the same place over long periods of me.

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Service Period 3 months 6 months 1 year
A
B
C
AMilling machine & spare parts, except:
BElectric motors and baery
CService Centre repair work
WARRANTY PERIODS
Picote Soluons Oy Ltd grants limited warranty for certain machines, equipment & components. Read more
detailed informaon on page 31 (Picote Warranty Policy and Procedure).
Months
Maintenance task 3612 24
Tightness of motor xing II
Condion of frame II
Condion of wheels & rubber bushes II
Condion of control box II
Vacuum the dust lter on the control box PPPP
Condion of electric cables IIII
Condion of electrical connecons IIII
Lubricate Sha PPPP
Operaon of E-Stop IIII
I: Inspect, x or replace if needed.
P: Perform, replace if needed.
R: Replace
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MAINTENANCE PROGRAMME & WARRANTY PERIODS

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1. Before performing any maintenance always check that the machine is fully turned o and baery removed.
2. Always inspect the exible sha before each use. If there are potenal weak points, or the sha is damaged,
cut o the damaged length using a band saw or replace the enre sha as needed.
3. For safety and eciency always keep the machine and its motor, drive unit, venlaon and cooling slots clean.
4. Remove handguard and check that the screws for the sha socket are securely ghtened (weekly check).
5. Check that all the bolts and screws on the machine are securely ghtened.
REPLACING THE FLEXIBLE SHAFT
Do not pour or spray water on the machine! Use a damp cloth with mild soap soluon to clean the surfaces.
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MAINTENANCE
10
CLEANING THE MACHINE
To replace the exible sha on the Baery Mini Cleaner or Baery Mini Cleaner +C pull out the sha from the
reel and remove hand guard.

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MAINTENANCE
Next loosen the set screws on the sha socket. Pull out the sha from the socket.
Unscrew the strain relief from the outer casing.
Remove the sha completely. Reassemble in reverse order.

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SERVICING THE FLEXIBLE SHAFT & ITS OUTER CASING
The exible sha is pre-treated with Picote Flexible Sha Lubricant and the casing replaced prior to shipping.
Always inspect the condion of the sha and its outer casing regularly. Also, inspect at least once a week that
the sha is well aached under the hand guard at the machine end. If the sha appears to have gaps between
the windings from the beginning to the end, the enre sha will need to be replaced.
Lubricant can be added between the exible sha and its outer casing when the sha is aached to the
machine. To add lubricant the sha has to be disconnected from the sha socket and removed from the reel.
Around 1-1.5m (3-5) of sha should be removed from the outer casing, with the lubricant applied to the inside
of the casing. No more than 40ml/40g/1.4oz will be required for the enre sha. Too much lubricant can cause a
strain on the sha. Aer the lubricant has been poured, the free sha end should be pushed through the outer
casing. The sha will push the lubricant evenly inside the outer casing. Connect the sha to the machine and ro-
tate on a low rotaon speed so that the sha will push excess lubricant to the outside. Use a mat to protect the
work area under the machine to prevent damage to oors.
Keeping the sha well lubricated will prolong its lifespan and decrease the fricon caused by the sha while it
turns round. Lower fricon will decrease the burden caused to the motor.
If preferred, the sha can be taken out of its outer casing for lubricaon.
Appropriate oil to use: Picote Flexible Sha Lubricant (available from your reseller)
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE
MAINTENANCE
FLEXIBLE SHAFT EXTENSION
Flexible extension shas are NOT available for the Baery Mini Cleaner or Baery Mini Cleaner +C.
Do not extend the sha with extensions in any situaons.