PICOTE Midi Roller Use and care manual

These instrucons are for your personal safety. Always ensure that you
have read and understood these instrucons before using the machinery.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
OPERATION & SAFETY MANUAL
MIDI ROLLER

Picote Soluons Oy Ltd 2www.picoteinstute.com
To watch practical demonstration videos, take a course, or to download an electronic copy of these Instructions, please visit
www.picoteinstitute.com. Please note that videos and courses are not intended as a replacement or alternative to this operating and safety
manual, but only as an additional learning tool.
TOPIC PAGE
Safety Informaon 3
General Machine Safety Informaon 4
Environment, Transport, Storage & Disposal 5
General Informaon 6
Technical Data 7
Chargers and Power Plugs 7
Safety Features 7
CE Declaraon of Conformity 8
Operang Instrucons 9
Before Operaon 9
Starng & Using the Machine 9
Charging the Machine 11
Maintenance Programme & Warranty Periods 12
Maintenance 13
Cleaning the machine 13
Tightening the hinges 13
Tightening the belt 14
Accessories & Spare Parts 15
Troubleshoong Flowchart 16
Warranty Policy & Procedure 17
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TABLE OF CONTENTS

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Personal Protecve Equipment (PPE)
Always use Personal Protecve Equipment including suitable protecve clothing, footwear, plus:
Suitable eye protecon to protect against chemicals from irritang eyes.
Suitable gloves to help prevent any contact with chemicals.
Do not use gloves which can become entangled.
Suitable respirator to prevent any dust or fumes being inhaled or consumed, which
could cause occupaonal asthma or dermas.
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SAFETY INFORMATION
This secon contains important safety informaon. Failure
to comply could result in serious injury.
Safety Symbols
Safety symbols are used throughout this manual to draw aenon to potenal hazards.
Danger risk of serious injury, follow instrucons.
Danger risk of serious injury from rotang parts, follow instrucons.
Danger risk of entanglement.
Do not operate this machine unless long hair has been conned. Do not wear loose clothing,
gloves, jewellery or other items which can become entangled.

Picote Soluons Oy Ltd 4www.picoteinstute.com
1. Always wear eye and chemical resistant gloves.
Other personal protecve equipment, such as dust mask, gloves and overalls should be worn
when necessary. Do not wear loose clothing when using the machine. Always wear appropri-
ate personal protecve equipment. Do not use gloves which can become entangled.
2. Always ensure that the machine is fully turned o before inspecon, maintenance, or installing any accessories to
the machine. Always follow the instrucons in the manufacturer’s manual.
3. Before each use inspect the machine carefully for any potenal break or damage. Change damaged parts
immediately.
4. When in use, it is very important that the machine is stable and on an even surface at all mes.
5. Never leave the machine running unaended.
6. Only operate the foot pedal or OPC as instructed. Never place anything on it in place of a foot.
7. Never touch rotang parts. Do not sit on the machine.
8. Only use this machine with the accessories and spare parts oered by the Picote Soluons. Accessories and spare
parts should only be used in the manner intended and as described by Picote Soluons.
Always read all safety warnings and instrucons. Failure to follow warnings and instrucons may result in electric
shock, re and/or serious injury.
This secon contains important safety informaon. Failure to comply could result in serious injury or death.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE
GENERAL MACHINE SAFETY INFORMATION

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TRANSPORT
The Midi Roller should be transported laid down or aached to the Picote Wet-Out Staon and secured with
ratchet straps to prevent any sudden movements or accidents caused by hard braking or accident. Always
use a suitable cover to protect the unit from the elements.
STORAGE
The Midi Roller should be stored indoors to protect it from rain and sunlight and somewhere with a constant
ambient
temperature. The best way to store the machine is to use the box that the unit was shipped in.
If the machine has been stored in an environment colder than +10 oC or +50 oF, the machine should be
stood at room temperature for 24 hours before use.
If the machine has been stored for long periods of me (over 2-3 months), it should be checked and tested
according to the maintenance programme before use.
Charge the machine baery to around 80% capacity before storing for long periods.
NEVER leave the unit unaended while it is charging.
DISPOSAL
Midi Roller motor, control box, baery charger and electric wires, can be disposed of in Europe at Waste
Electrical and Electronic Equipment (WEEE) collecon points.
The roller, boom plane and name plate can be recycled in metal waste collecon points. The frame can be
disposed of as plasc waste.
Always follow local waste handling rules and regulaons.
Recycle Li-ion baeries according to local regulaons.
Do not dispose of in re! Do not puncture!
ENVIRONMENTAL
Operaonal Ambient Temperature Range: -20 oC to +60 oC (-4 oF to +140 oF) frost and condensaon free
Charge Ambient Temperature Range: 0 oC to +45 oC (32 oF to +113 oF) frost and condensaon free
Storage Ambient Temperature Range: -20 oC to +45 oC (-4 oF to +113 oF) frost and condensaon free
Maximum Altude: 2000m or 6500 . Derate above 1000m or 3280: 1% / 100m or
328
Maximum Humidity: 95% non-condensing
This secon contains important safety informaon. Failure to comply could result in serious injury or death
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ENVIRONMENT, TRANSPORT, STORAGE & DISPOSAL

Picote Soluons Oy Ltd 6www.picoteinstute.com
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GENERAL INFORMATION

Picote Soluons Oy Ltd 7www.picoteinstute.com
Model Size
(mm/inches)
Liner size Rotang
(m/min)
(/min)
Power
Source
Weight
(kg/lbs)
Midi Roller 360x465x284
14”x18”x11”
Up to
DN225/9”
liner
9 m/min
29.5 /min
Electric
Motor
18 / 40
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TECHNICAL DATA
SAFETY FEATURES
The machine is equipped with an Emergency Switch O Buon. The power supply to the
motor is cut o when the Emergency Switch O Buon is pushed. Always turn o the machine
when performing any maintenance or repairs to the machine.
The machine is operated by foot pedal (Operator Presence Control or ‘OPC’). When the control is not
held down, the machine stops. Never place any kind of object on the pedal in place of a foot (such as a
brick).
CHARGER AND POWER PLUGS
EU Type C
UK Type G Plug
AUS Type I Plug
US Type A plug.
The Machine is supplied with a universal charger with a voltage range of 90V AC ~ 264V AC.
220-230V:
110-125V:

Picote Soluons Oy Ltd 8www.picoteinstute.com
We Picote Soluons Oy Ltd as the responsible manufacturer, declare that the following Picote Soluons Oy Ltd
liner weng machine:
Picote Midi Roller
Model No: Midi Roller 230V, Midi Roller 110V
are of series producon and
Conform to the following EU Direcve:
2006/42/EY
2014/30/EU
2014/35/EU
And is manufactured in accordance with the following standards or standardised documents:
EN 62841-1:2014
The technical documentaon is kept by our authorised representave in Europe who is:
Picote Soluons Oy Ltd, Pienteollisuuse 24
06450 Porvoo, Finland
5th November 2021
8
Katja Lindy-Wilkinson
C.E.O.
Picote Soluons Oy Ltd
Pienteollisuuse 24, 06450 Porvoo, Finland
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CE DECLARATION OF CONFORMITY

Picote Soluons Oy Ltd 9www.picoteinstute.com
STARTING & USING THE MACHINE
BEFORE OPERATION:
- Before cleaning, maintaining the or aaching the Midi Roller to the Picote Wet-Out Staon
always make sure that the machine is fully turned o and the baery charger unplugged.
- Consult accessory operang manuals (Picote Wet-Out Staon) for detailed
informaon.
While in operaon:
Always lay the machine down horizontally on the oor. Do not sit or stand on the machine.
This secon contains important safety informaon. Failure to comply could result in serious injury
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE
OPERATING INSTRUCTIONS
The machine has an operator presence control or ‘OPC’. When the control is not held down, the machine stops. The
machine can also be stopped by pushing the Emergency Stop Buon down or by ipping the power switch.
The rotaonal speed control is located on the control panel. The rotaonal speed can be set at speed
levels from 1 to 10.
1. Prepare the liner.
2. Select the desired liner thickness by pulling the index plunger and turning it.

Picote Soluons Oy Ltd 10 www.picoteinstute.com
12
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OPERATING INSTRUCTIONS
13
3. Open the upper roller assembly and place the liner between the roller and then close the roller assembly.
4. Turn on the power. See page 6.
5. Release the Emergency O Switch Buon.
6. Select desired speed, direcon.
7. The machine starts when the OPC foot pedal is pressed down. Always keep your hands clear from the
moving parts when operang the machine.
8. Guide the liner further away from the rollers if needed.
9. To do mulple passes, open the roller assembly, move the resin deposit to other side of the roller and
change direcon.
There is an overload protecon on this machine. If the machine is overloaded the motor stops. Release the foot
pedal and press it again to connue working. Avoid overloading the motor. If the machine trips connuously,
consider increasing the liner thickness seng for the rst pass. If the motor overloads with minimum load,
contact your reseller or a Picote Service Centre.

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12
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OPERATING INSTRUCTIONS
13
To charge the machine plug the provided charger in to the charging port.
Charger light solid GREEN— Baery is full or baery disconnected
Charger light solid RED— Baery charging
Charger light solid ORANGE— Baery wake up mode acve
Charger light blinking RED—Baery error
CHARGING THE MACHINE
If charger is blinking RED and the machine doesn’t turn on, the baery is most likely in low voltage
protecon mode. To wake up the baery and start charging follow these instrucons:
1. Make sure the machine is turned ON (switch upwards)
2. Plug the charger in wall socket
3. Wait for charger light to turn from solid GREEN to solid ORANGE and connect charger to machine.
4. ORANGE light should turn solid RED aer a while. The baery is now charging.
NOTE! If RED light starts to blink restart the process, but try to turn o the baery indicator. If process
fails mulple mes, contact reseller or Picote Soluons.
NOTE! If the charger blinks RED and GREEN while charging, the baery has overheated. Let the baery
cool down rst.

Picote Soluons Oy Ltd 12 www.picoteinstute.com
Service Period 3 months 6 months 1 year
A
B
C
AMachine & spare parts, except:
BElectric motors and baery
CService Centre repair work
WARRANTY PERIODS
Picote Soluons Oy Ltd grants limited warranty for certain machines, equipment & components. Read
more detailed informaon on page 17 (Picote Warranty Policy and Procedure).
Maintenance task Weekly Every other week Monthly
Tightness of the belt I
Condion of the screws I
Tightness of the hinges I
Clean the belt P
Operaon of the E-Stop I
I: Inspect, x or replace if needed.
P: Perform, replace if needed.
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MAINTENANCE PROGRAMME & WARRANTY PERIODS

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1. Before performing any maintenance always check that the machine is fully turned o and the foot pedal is
removed.
2. Clean the belt and upper roller when it becomes dirty. Sand or other objects that can damage the belt should be
removed as soon as possible (weekly check).
3. Check operaon of hinges (weekly check)
4. Check that all the bolts and screws on the machine are securely ghtened (except for the belt ghtening screws.
See page 14).
TIGHTENING THE HINGES
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MAINTENANCE
10
CLEANING THE MACHINE
Do not run the machine while cleaning the belt! To clean the belt completely, the machine needs to be turned
on - move the belt to a new posion and turn o the machine again before cleaning.
Do not pour or spray water on the machine! Use a damp cloth to clean the surfaces.
The machine uses hinges with brakes to prevent the upper roller assembly from injuring the user. Aer some me
the hinges will become looser and the operator will need to ghten them. Correct ghtness is when the roller
assembly can’t fold down unless done so by the operator.

Picote Soluons Oy Ltd 14 www.picoteinstute.com
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MAINTENANCE
TIGHTENING THE BELT
If the silicone belt starts to slip, it needs to be ghtened by turning the ghtening screws clockwise. It
is important to ghten the screws the same amount.

Picote Soluons Oy Ltd 15 www.picoteinstute.com
MIDI ROLLER
2390000010 Midi Roller with EU charger plug
2390000010UK Midi Roller with UK charger plug
2390000010US Midi Roller with US charger plug
2390000010AUS Midi Roller with AUS charger plug
2390000040 Midi Roller Wet-Out Staon
2390000020 Midi Roller (EU) & Wet-Out Staon
2390000020UK Midi Roller (UK) & Wet-Out Staon
2390000020US Midi Roller (US) & Wet-Out Staon
2390000020AUS Midi Roller (AUS) & Wet-Out Staon
SPARE PARTS
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ACCESSORIES & SPARE PARTS
Only use Picote Soluons accessories and aachments with the machine described in this
operaon manual. The use of other accessories or aachments could present a risk of injury
or death. The accessories or aachments should only be used in the proper and intended
manner, and always follow Picote Soluons instrucons.
10
9440000050EU 24V Baery Charger EU
9440000050UK 24V Baery Charger UK
9440000050US 24V Baery Charger US
9440000050AUS 24V Baery Charger AUS
9590001108 Foot pedal with quick coupling
900002278S Speed Control knob
9590001080S Emergency stop
900002307S Direcon Switch

Picote Soluons Oy Ltd 16 www.picoteinstute.com
If there is problem that you cannot resolve with this manual, please consult your Picote
Reseller or Picote Solutions at [email protected].
Does it power up?
No
Yes
Check
Battery level
Check ON/
OFF Switch
Press foot pedal,
keep pressed
during test
Check operation
of motor
Rotates Normally Rotates, but not
normally
No rotation,
clicking sound
No rotation, no
sound
Enough torque to
wet liner?
No
Yes
Midi Roller is
OK!
Yes
Contact your reseller
or nearest Picote
Service Centre
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TROUBLESHOOTING FLOWCHART
Check Emergency
Switch
Check Speed Dial
and Direction
Switch. Did it
help?
No
Yes
Check tightness of
the belt. Tighten if
it is slipping. Did it
help?
No

Picote Soluons Oy Ltd 17 www.picoteinstute.com
20
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WARRANTY POLICY & PROCEDURE
Limited Warranty:
Picote warrants to the original End User that the Product purchased by such End User will operate in
accordance with, and substanally conform to their published specicaons when shipped or otherwise
delivered to the End User and for a period of one (1) year, except electric motors and baeries for which the
warranty period shall be six (6) months, provided, however, that Picote does not warrant any claim or
damage under this Warranty if such claim or damage results from:
1. Consumable parts or normal wear and tear resulng from use of the Products,
2. Product overload or overheated motor,
3. Regular periodic maintenance of Products,
4. Misuse, neglect, or improper installaon or maintenance of the Products, or use of Products
not for their intended purpose,
5. Products that have been altered, modied, repaired, opened or tampered with by anyone
other than Picote or an authorized Picote Service Centre, or unsuitable or unauthorized spare
parts, accessories or third party products when using the Products or;
6. the use of the Products not in compliance with their respecve Documentaon, user manuals,
safety and maintenance instrucons, and any usage restricons contained therein, or
7. accident, re, power failure, power surge, or other hazard.
Otherwise, the Products are sold AS IS. End User is responsible for using the Products within
their specicaons and instrucons as contained in the Documentaon.
EXCEPT AS SPECIFIED IN THIS WARRANTY, ALL EXPRESS OR IMPLIED CONDITIONS,
REPRESENTATIONS, AND WARRANTIES INCLUDING, WITHOUT LIMITATION, ANY IMPLIED WARRANTY OR
CONDITION OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, NON INFRINGEMENT,
SATISFACTORY QUALITY OR ARISING FROM A COURSE OF DEALING, LAW, USAGE, OR TRADE PRACTICE,
ARE HEREBY EXCLUDED TO THE EXTENT ALLOWED BY APPLICABLE LAW. TO THE EXTENT AN IMPLIED
WARRANTY CANNOT BE EXCLUDED, SUCH WARRANTY IS LIMITED IN DURATION TO THE WARRANTY
PERIOD. BECAUSE SOME STATES OR JURISDICTIONS DO NOT ALLOW LIMITATIONS ON HOW LONG AN
IMPLIED WARRANTY LASTS, THE ABOVE LIMITATION MAY NOT APPLY. This disclaimer and exclusion shall
apply even if the express warranty set forth above fails of its essenal purpose.

Revision number: Rev. 1
Author: Ville Hukkanen
Accepted: Dawn Greig 7/3/22
Date: NOV 2021
Please Contact:
Your Reseller / Salesperson or Picote
www.picotegroup.com
Finland. United Kingdom. USA.
Authorised Resellers:
www.picotegroup.com/resellers
support@picotesoluons.com Pienteollisuuse 24
06450 Porvoo, Finland
support@picotesoluons.com
Producon & R&D
Internaonal Oces Technical Support
Claims
claims@picotesoluons.com
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