PICOTE Midi Roller Use and care manual

These instrucons are for your personal safety. Always ensure that you
have read and understood these instrucons before using the machinery.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
OPERATION & SAFETY MANUAL
MIDI ROLLER

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To watch practical demonstration videos, take a course, or to download an electronic copy of these Instructions, please visit
www.picoteinstitute.com. Please note that videos and courses are not intended as a replacement or alternative to this operating and safety
manual, but only as an additional learning tool.
TOPIC PAGE
Safety Informaon 3
General Machine Safety Informaon 4
Environment, Transport, Storage & Disposal 5
General Informaon 6
Technical Data 7
Chargers and Power Plugs 7
Safety Features 7
CE Declaraon of Conformity 8
Operang Instrucons 9
Before Operaon 9
Starng & Using the Machine 9
Charging the Machine 11
Maintenance Programme & Warranty Periods 12
Maintenance 13
Cleaning the machine 13
Tightening the hinges 13
Tightening the belt 14
Accessories & Spare Parts 15
Troubleshoong Flowchart 16
Warranty Policy & Procedure 17
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TABLE OF CONTENTS

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Personal Protecve Equipment (PPE)
Always use Personal Protecve Equipment including suitable protecve clothing, footwear, plus:
Suitable eye protecon to protect against chemicals from irritang eyes.
Suitable gloves to help prevent any contact with chemicals.
Do not use gloves which can become entangled.
Suitable respirator to prevent any dust or fumes being inhaled or consumed, which
could cause occupaonal asthma or dermas.
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SAFETY INFORMATION
This secon contains important safety informaon. Failure
to comply could result in serious injury.
Safety Symbols
Safety symbols are used throughout this manual to draw aenon to potenal hazards.
Danger risk of serious injury, follow instrucons.
Danger risk of serious injury from rotang parts, follow instrucons.
Danger risk of entanglement.
Do not operate this machine unless long hair has been conned. Do not wear loose clothing,
gloves, jewellery or other items which can become entangled.

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1. Always wear eye and chemical resistant gloves.
Other personal protecve equipment, such as dust mask, gloves and overalls should be worn
when necessary. Do not wear loose clothing when using the machine. Always wear appropri-
ate personal protecve equipment. Do not use gloves which can become entangled.
2. Always ensure that the machine is fully turned o before inspecon, maintenance, or installing any accessories to
the machine. Always follow the instrucons in the manufacturer’s manual.
3. Before each use inspect the machine carefully for any potenal break or damage. Change damaged parts
immediately.
4. When in use, it is very important that the machine is stable and on an even surface at all mes.
5. Never leave the machine running unaended.
6. Only operate the foot pedal or OPC as instructed. Never place anything on it in place of a foot.
7. Never touch rotang parts. Do not sit on the machine.
8. Only use this machine with the accessories and spare parts oered by the Picote Soluons. Accessories and spare
parts should only be used in the manner intended and as described by Picote Soluons.
Always read all safety warnings and instrucons. Failure to follow warnings and instrucons may result in electric
shock, re and/or serious injury.
This secon contains important safety informaon. Failure to comply could result in serious injury or death.
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE
GENERAL MACHINE SAFETY INFORMATION

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TRANSPORT
The Midi Roller should be transported laid down or aached to the Picote Wet-Out Staon and secured with
ratchet straps to prevent any sudden movements or accidents caused by hard braking or accident. Always
use a suitable cover to protect the unit from the elements.
STORAGE
The Midi Roller should be stored indoors to protect it from rain and sunlight and somewhere with a constant
ambient
temperature. The best way to store the machine is to use the box that the unit was shipped in.
If the machine has been stored in an environment colder than +10 oC or +50 oF, the machine should be
stood at room temperature for 24 hours before use.
If the machine has been stored for long periods of me (over 2-3 months), it should be checked and tested
according to the maintenance programme before use.
Charge the machine baery to around 80% capacity before storing for long periods.
NEVER leave the unit unaended while it is charging.
DISPOSAL
Midi Roller motor, control box, baery charger and electric wires, can be disposed of in Europe at Waste
Electrical and Electronic Equipment (WEEE) collecon points.
The roller, boom plane and name plate can be recycled in metal waste collecon points. The frame can be
disposed of as plasc waste.
Always follow local waste handling rules and regulaons.
Recycle Li-ion baeries according to local regulaons.
Do not dispose of in re! Do not puncture!
ENVIRONMENTAL
Operaonal Ambient Temperature Range: -20 oC to +60 oC (-4 oF to +140 oF) frost and condensaon free
Charge Ambient Temperature Range: 0 oC to +45 oC (32 oF to +113 oF) frost and condensaon free
Storage Ambient Temperature Range: -20 oC to +45 oC (-4 oF to +113 oF) frost and condensaon free
Maximum Altude: 2000m or 6500 . Derate above 1000m or 3280: 1% / 100m or
328
Maximum Humidity: 95% non-condensing
This secon contains important safety informaon. Failure to comply could result in serious injury or death
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ENVIRONMENT, TRANSPORT, STORAGE & DISPOSAL

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GENERAL INFORMATION

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Model Size
(mm/inches)
Liner size Rotang
(m/min)
(/min)
Power
Source
Weight
(kg/lbs)
Midi Roller 360x465x284
14”x18”x11”
Up to
DN225/9”
liner
9 m/min
29.5 /min
Electric
Motor
18 / 40
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TECHNICAL DATA
SAFETY FEATURES
The machine is equipped with an Emergency Switch O Buon. The power supply to the
motor is cut o when the Emergency Switch O Buon is pushed. Always turn o the machine
when performing any maintenance or repairs to the machine.
The machine is operated by foot pedal (Operator Presence Control or ‘OPC’). When the control is not
held down, the machine stops. Never place any kind of object on the pedal in place of a foot (such as a
brick).
CHARGER AND POWER PLUGS
EU Type C
UK Type G Plug
AUS Type I Plug
US Type A plug.
The Machine is supplied with a universal charger with a voltage range of 90V AC ~ 264V AC.
220-230V:
110-125V:

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We Picote Soluons Oy Ltd as the responsible manufacturer, declare that the following Picote Soluons Oy Ltd
liner weng machine:
Picote Midi Roller
Model No: Midi Roller 230V, Midi Roller 110V
are of series producon and
Conform to the following EU Direcve:
2006/42/EY
2014/30/EU
2014/35/EU
And is manufactured in accordance with the following standards or standardised documents:
EN 62841-1:2014
The technical documentaon is kept by our authorised representave in Europe who is:
Picote Soluons Oy Ltd, Pienteollisuuse 24
06450 Porvoo, Finland
5th November 2021
8
Katja Lindy-Wilkinson
C.E.O.
Picote Soluons Oy Ltd
Pienteollisuuse 24, 06450 Porvoo, Finland
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CE DECLARATION OF CONFORMITY

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STARTING & USING THE MACHINE
BEFORE OPERATION:
- Before cleaning, maintaining the or aaching the Midi Roller to the Picote Wet-Out Staon
always make sure that the machine is fully turned o and the baery charger unplugged.
- Consult accessory operang manuals (Picote Wet-Out Staon) for detailed
informaon.
While in operaon:
Always lay the machine down horizontally on the oor. Do not sit or stand on the machine.
This secon contains important safety informaon. Failure to comply could result in serious injury
SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE
OPERATING INSTRUCTIONS
The machine has an operator presence control or ‘OPC’. When the control is not held down, the machine stops. The
machine can also be stopped by pushing the Emergency Stop Buon down or by ipping the power switch.
The rotaonal speed control is located on the control panel. The rotaonal speed can be set at speed
levels from 1 to 10.
1. Prepare the liner.
2. Select the desired liner thickness by pulling the index plunger and turning it.

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12
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OPERATING INSTRUCTIONS
13
3. Open the upper roller assembly and place the liner between the roller and then close the roller assembly.
4. Turn on the power. See page 6.
5. Release the Emergency O Switch Buon.
6. Select desired speed, direcon.
7. The machine starts when the OPC foot pedal is pressed down. Always keep your hands clear from the
moving parts when operang the machine.
8. Guide the liner further away from the rollers if needed.
9. To do mulple passes, open the roller assembly, move the resin deposit to other side of the roller and
change direcon.
There is an overload protecon on this machine. If the machine is overloaded the motor stops. Release the foot
pedal and press it again to connue working. Avoid overloading the motor. If the machine trips connuously,
consider increasing the liner thickness seng for the rst pass. If the motor overloads with minimum load,
contact your reseller or a Picote Service Centre.