PICOTE Smart Roller Instruction Manual

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Operating & Safety Manual
Picote Smart Roller
These instrucons are for your personal safety. Always ensure that you
have read and understood these instrucons before using any Picote
Smart Roller tools.
We now have resellers in the U.S., Europe & Australasia.
Locate your reseller at picotesolutions.com

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TOPIC PAGE/S
SAFETY INFORMATION & SYMBOLS 3
AVAILABLE SIZES & POWER SOURCES 4
DESCRIPTION 5
ASSEMBLY & USE 6
MAINTENANCE & ACCESSORIES 10
TRAINING 10
TRANSPORT, FASTENING & DISPOSAL 10
WARRANTY POLICY & PROCEDURE 11
To watch practical demonstration videos, or to download an electronic copy of these In-
structions, please visit www.picotesolutions.com. Please note that videos are not intend-
ed as a replacement or alternative to this operating and safety manual, but only as an
additional learning tool.
TABLE OF CONTENTS

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SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE
SAFETY INFORMATION
This section contains important safety information. Failure to
comply could result in serious injury or death.
Safety Symbols
Personal Protective Equipment (PPE)
Always use Personal Protective Equipment when using the Picote Smart Roller, includ-
ing suitable overalls / protective clothing & footwear and the following:
Always wear suitable eye protection when using the Picote Smart Roller sys-
tems to prevent sewage, chemicals or other dust from irritating your eyes.
Always wear suitable chemical resistant gloves when using the Picote Smart
Roller systems to prevent direct contact to resin. Any open injuries or skin irri-
tations should be covered at all times to avoid contact with sewage, chemicals,
resin or dust.
Always wear a suitable respirator when using the Picote Smart Roller systems to
prevent any resin dust or fumes being inhaled or consumed, which can cause oc-
cupational asthma or dermatitis as well as eye irritation.
Danger risk of serious injury from rotating parts.
Danger risk of serious injury, follow instructions.
Safety symbols are used throughout this manual to draw attention to potential hazards.
Danger do not touch. Risk of injury, follow instructions.

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AVAILABLE SIZES & POWER SOURCES
The Picote Smart Roller range has been designed for wetting out of short and medium-size
Cured-in-Place (CIPP) linings and repairs for the inside of buildings. Available for the reha-
bilitation of pipe sizes from DN50 (2”) to DN150 (6”).
Selecting the correct Picote Smart Roller for the work
Select the correct narrow Liner Holder according to the diameter of the original host pipe.
The Picote Smart Roller opening gap is set using the adjustment wheel.
Picote Smart Roller is operated with a power drill.
The quick locking upper assembly allows the user to lift up or completely remove the upper
roller.
TECHNICAL DATA
Size
(mm/inches)
Drain Diameter
(mm/inches)
Speed & Rota-
on Direcon
Weight
(kg/lbs)
400x366x145
16”x14.5”x6”
DN50-DN150 (2”-6”) Variable:
Drill powered
7.5 (16.5)

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DESCRIPTION
GENERAL INFORMATION

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User Instrucons — Weng out the Lining
A properly wet out lining is a key for a successful installaon. The use
of the rolling table ensures that the resin is evenly distributed
throughout the lining. The Picote Smart Roller has been developed to
impregnate short and medium size linings. It is lightweight, transpor-
table and easily powered by any power drill.
Use narrow Liner Holders to give you extra pair of hands. See accesso-
ries list for available narrow Liner Holders.
Step 1. Select the correct size Liner Holder and push it inside locking holes of the
Picote Smart Roller.

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User Instrucons—Weng out the Lining
Step 2. Aach the power drill onto the power transmission axle. Locate the lining
onto the liner holder.
Step 3. Dispense the resin in accordance with the lining manufacturers instrucons.
To push the bulk resin through the Smart Roller, rst open the two Index Plungers
(showed below) and li up the Upper Roller.
Note: To achieve full impregnaon you should always use a vacuum pump.

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User Instrucons—Weng out the Lining
Step 4. Once the Upper Roller is opened, move the resin lump through the opening.
Step 5. Mangle the lining as long as needed. Adjust the opening by turning the ad-
justment wheel if needed.

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Check the diameter of the host pipe and measure its length before selecng the correct size lining.
Measure out the correct length of lining needed and cut.
Check the condion of the Picote Smart Roller so that the work can be done safely and without
unexpected interrupons:
• Visually inspect the Smart Roller for any signs of damages.
• If required x the Picote Smart Roller to a table.
• Equip the power drill with charged baery.
• Test that Smart Roller works normally when powered.
• Choose desired speed from the power drill.
• Test that the Drive Belt is ghtened. Correct if needed.
• According to the lining manufacturers instrucon, adjust the gap in between rollers
using the adjustment wheel to the correct thickness.
• Install the correct size Liner Holder to the Smart Roller.
• Add the lining to the Liner Holder and connect the vacuum pump.
• Prepare the resin.
Using the Picote Smart
Roller
Before starng work
During use
Carefully pour the prepared resin inside the lining. Push the resin lump through the Picote Smart
Roller. Open Index Plungers holding the Upper Assembly if needed to make this step easier.
Vacuum out the air in the lining. Power up the Smart Roller and carefully spread the resin
throughout the lining to fully impregnate it. Adjust the roller gap when needed. Change the posi-
on of the lining to ensure there are not any dry places le. Be careful not to suck the resin into
the vacuum pump.
Aer use
When the lining has been successfully impregnated, take it out from the Picote Smart Roller and
connue preparing it for installaon. When working in warm locaons, use ice or fridge to lower
the resin temperature. Colder resin gives more working me before curing process begins. Clean
any spilt resin from the Smart Roller before it cures.
RECOMMENDATIONS
Evenly impregnate the lining with the resin.
Keep Picote Smart Roller clean.
Control the speed of the Smart Roller during the impregnaon process and adjust
the gap in between rollers when required.
Always follow manufacturer recommendaons when weng the liner.

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CARING FOR THE PICOTE SMART ROLLER:
Safety:
Picote Smart Roller should be maintained regularly. Monthly add a few drops of oil to the power
transmission parts (gear wheels).
Regularly check and ghten the Drive Belt.
Visually inspect the machine for any signs of damage and replace any damaged parts immediate-
ly.
Cleaning:
Easiest way to keep the Picote Smart Roller operaonal is to keep it clean. Wipe away any drops
of resin from the machine while sll wet. Immediately replace broken parts with Picote Original
replacement parts.
MAINTENANCE
2360101050 Liner Holder DN50 Narrow
2360101075 Liner Holder DN75 Narrow
2360101100 Liner Holder DN100 Narrow
2360101150 Liner Holder DN150 Narrow
PICOTE SMART ROLLER
2390000000 Picote Smart Roller
ACCESSORIES
Please contact your reseller for more informaon.
For informaon about product training and support contact Picote Soluons or your authorized Picote reseller.
TRAINING
TRANSPORT & FASTENING
Always fasten the Picote Smart Roller when it is transported in a vehicle, to avoid damage to the vehicle or other
equipment. Smart Roller can be xed to vehicle surface to provide stable working place and added safety during
transport.
DISPOSAL
Picote Smart Roller has been designed to be recyclable. Separate metallic and plasc components and dispose of
separately according to local waste regulaon.