Pilz PSSuniversal multi PSSu H m F DP ETH SD User manual

PSSuHmFDPETHSD
OperatingManual1002323EN04
ControlsystemPSSuniversalmulti

Preface
Thisdocumentistheoriginaldocument.
AllrightstothisdocumentationarereservedbyPilzGmbH&Co.KG.Copiesmaybemade
forinternalpurposes.Suggestionsandcommentsforimprovingthisdocumentationwillbe
gratefullyreceived.
Pilz®,PIT®,PMI®,PNOZ®,Primo®,PSEN®,PSS®,PVIS®,SafetyBUSp®,
SafetyEYE®,SafetyNETp®,thespiritofsafety®areregisteredandprotectedtrademarks
ofPilzGmbH&Co.KGinsomecountries.
SDmeansSecureDigital

Content
OperatingManualPSSuHmFDPETHSD
1002323EN04 3
Section1 Introduction 5
1.1 Validityofthedocumentation 5
1.1.1 Retainingthedocumentation 5
1.2 Definitionofsymbols 5
Section2 Overview 7
2.1 Modulefeatures 7
2.2 Frontview 7
Section3 Safety 9
3.1 Intendeduse 9
3.2 Safetyregulations 9
3.2.1 Useofqualifiedpersonnel 9
3.2.2 Warrantyandliability 9
3.2.3 Disposal 10
Section4 Functiondescription 11
4.1 Blockdiagram 11
4.2 Controlsystem 11
4.3 Supplyvoltage 11
4.3.1 Functiondescription 11
4.3.2 Currentloadcapacity 12
4.4 Integratedprotectionmechanisms 12
4.5 SDcard 13
4.6 Resetbutton 13
4.7 PROFIBUSDP 14
4.7.1 ConnectiontoPROFIBUSDP 14
4.7.2 Selectorswitchforsettingthestationaddress 14
4.8 EthernetInterface 14
4.8.1 RJ45interfaces("Ethernet") 14
4.8.2 RJ45connectioncable 15
Section5 Installation 16
5.1 Generalinstallationguidelines 16
5.2 Dimensions 16
5.3 Installingtheheadmodule 16
Section6 Interfaces 18
6.1 Interfaceconfiguration 18
6.1.1 PROFIBUSDP 18
6.1.2 Ethernet 18
Section7 Wiring 20
7.1 Generalwiringguidelines 20
7.2 Terminalconfiguration 20
7.3 Connectingthemodule 21

Content
OperatingManualPSSuHmFDPETHSD
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Section8 Operation 22
8.1 Messages 22
8.2 Displayelements 22
8.2.1 MBUS 23
8.2.2 SDCARD 24
8.2.3 FSRUN 25
8.2.4 DIAG 26
8.2.5 FSFORCE 27
8.2.6 SF,BF 28
8.2.7 5V,24V 28
8.2.8 X3:LNK,X3:TRF 29
Section9 Technicaldetails 30
9.1 Safetycharacteristicdata 33
Section10 Orderreference 34
10.1 Product 34
10.2 Accessories 34

Introduction
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1002323EN04 5
1 Introduction
1.1 Validityofthedocumentation
ThisdocumentationisvalidfortheproducttypePSSuHmFDPETHSD.Itisvaliduntil
newdocumentationispublished.
Pleasealsorefertothefollowingdocuments:
}PSS4000SystemDescription
}PSSuniversalInstallationManual
Thisoperatingmanualexplainsthefunctionandoperation,describestheinstallationand
providesguidelinesonhowtoconnecttheproduct.
1.1.1 Retainingthedocumentation
Thisdocumentationisintendedforinstructionandshouldberetainedforfuturereference.
1.2 Definitionofsymbols
Informationthatisparticularlyimportantisidentifiedasfollows:
DANGER!
Thiswarningmustbeheeded!Itwarnsofahazardoussituationthatposes
animmediatethreatofseriousinjuryanddeathandindicatespreventive
measuresthatcanbetaken.
WARNING!
Thiswarningmustbeheeded!Itwarnsofahazardoussituationthatcould
leadtoseriousinjuryanddeathandindicatespreventivemeasuresthatcan
betaken.
CAUTION!
Thisreferstoahazardthatcanleadtoalessseriousorminorinjuryplus
materialdamage,andalsoprovidesinformationonpreventivemeasures
thatcanbetaken.

Introduction
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NOTICE
Thisdescribesasituationinwhichtheproductordevicescouldbedam
agedandalsoprovidesinformationonpreventivemeasuresthatcanbe
taken.Italsohighlightsareaswithinthetextthatareofparticularimport
ance.
INFORMATION
Thisgivesadviceonapplicationsandprovidesinformationonspecialfea
tures.

Overview
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2 Overview
2.1 Modulefeatures
Theheadmodulebelongstotheperformanceclass"ControlsystemPSSumulti".Thehead
modulehasthefollowingfeatures:
}Ethernetinterfacefor
– Projectdownload
– Readthediagnosticdata
}PROFIBUSDPinterface
}anFSresource
}SDcardusedtostorethedeviceprojectandthenamingdata
}Resetbutton
– Forwarmreset
– Totransferthenamingdataand/ordeviceprojectfromtheSDcardtothedevice
memory
}Supplyvoltage
– Integratedsupplyvoltageforperipherysupplyandmodulesupply
– Modulesupplyisbufferedfor20msifthesupplyvoltageisinterrupted
– Pluginconnectionterminals(eitherspringloadedterminalorscrewterminal)
}StatusLEDs
}SupportsFSandSTmodules
2.2 Frontview
MBUS
SD CARD
FS RUN
DIAG
FS FORCE
X3: LNK
X3: TRF
5V
24V
PSSu H
mF DP ETH SD
Reset
24V 24V 0V 0V
X2
24V C 0V
X1
X3
MAC
ADD
0000
0000
0000
312060
000000
HW 000
PSSu multi
SD
PSS 4000
SF
BF
ADDRESS
OFF ON
- -
64
32
16
8
4
2
1
- -
PROFIBUS DP
X4
ETHERNET
2
3
4
5
6
7
1
4

Overview
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1002323EN04 8
Key:
}1:ETHERNETinterface
}2:PROFIBUSDPinterface
}3:Labellingstrip(seebelowfordetails)
}4:StatusLEDs
}5:SDcard
}6:Resetbutton
}7:Supplyvoltageconnection(moduleandperipherysupply)
Thelabellingstripcontainsthefollowinginformation:
Order number
Serial number
Hardware version
2D code:
Product
information
MAC address
2D code:
MAC address
MAC
ADD
0002
4840
3152
312060
100017
HW 001

Safety
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3 Safety
3.1 Intendeduse
Themoduleisdesignedforusein:
}Safetyrelatedapplicationswith
– PROFIBUSDPwithlocalenableprinciple
}Nonsafetyrelatedapplicationswith
– PROFIBUSDP
IntendeduseincludesmakingtheelectricalinstallationEMCcompliant.Pleaserefertothe
guidelinesstatedinthe"PSSuniversalInstallationManual".Themoduleisdesignedforuse
inanindustrialenvironment.Itisnotsuitableforuseinadomesticenvironment,asthiscan
leadtointerference.
Thefollowingisdeemedimproperuseinparticular:
}Anycomponent,technicalorelectricalmodificationtothemodule
}Useofthemoduleoutsidetheareasdescribedinthismanual
}Anyuseofthemodulethatisnotinaccordancewiththetechnicaldetails.
INFORMATION
ThemoduleissupportedbyPAS4000fromVersion1.5.0.Werecommend
thatyoualwaysusethelatestversion(downloadfromwww.pilz.de).
3.2 Safetyregulations
3.2.1 Useofqualifiedpersonnel
Theproductsmayonlybeassembled,installed,programmed,commissioned,operated,
maintainedanddecommissionedbycompetentpersons.
Acompetentpersonissomeonewho,becauseoftheirtraining,experienceandcurrentpro
fessionalactivity,hasthespecialistknowledgerequiredtotest,assessandoperatethe
workequipment,devices,systems,plantandmachineryinaccordancewiththegeneral
standardsandguidelinesforsafetytechnology.
Itisthecompany’sresponsibilityonlytoemploypersonnelwho:
}Arefamiliarwiththebasicregulationsconcerninghealthandsafety/accidentpreven
tion
}Havereadandunderstoodtheinformationprovidedinthisdescriptionunder"Safety"
}Andhaveagoodknowledgeofthegenericandspecialiststandardsapplicabletothe
specificapplication.
3.2.2 Warrantyandliability
Allclaimstowarrantyandliabilitywillberenderedinvalidif
}Theproductwasusedcontrarytothepurposeforwhichitisintended
}Damagecanbeattributedtonothavingfollowedtheguidelinesinthemanual

Safety
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}Operatingpersonnelarenotsuitablyqualified
}Anytypeofmodificationhasbeenmade(e.g.exchangingcomponentsonthePCB
boards,solderingworketc.).
3.2.3 Disposal
}Insafetyrelatedapplications,pleasecomplywiththemissiontimeTMinthesafetyre
latedcharacteristicdata.
}Whendecommissioning,pleasecomplywithlocalregulationsregardingthedisposalof
electronicdevices(e.g.ElectricalandElectronicEquipmentAct).

Functiondescription
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4 Functiondescription
4.1 Blockdiagram
Module Bus
Module
Supply
+ 5 V DC
Data
(FS/ST)
Configu-
ration
Configu-
ration
Periphery
Supply
+ 24 V DC
=
=
Power
Periphery
Supply
Power
Module
Supply
24V 0V C24V 0V
SD Card
PROFIBUS DP
5
9
1
6
Data
(ST)
Ethernet
4.2 Controlsystem
Theheadmoduleisaprogrammablelogiccontroller(PLC),whichcanbeusedinsafetyre
latedandnonsafetyrelatedapplications.Thecontrolsystemhasmemoryareasfortheop
eratingsystem,thedataandthedeviceprojectwiththeuserprogram.
UserprogramscanbecreatedinMultiprogramming.
Forsafetyrelatedapplications,theprocessorsectionisdesignedwithmultichanneldi
versity.
Thecontrolsystemcommunicateswiththeinputandoutputmodulesviathelocalmodule
bus.
LEDsprovideinformationonthestatusofthecontrolsystemandindicateanyerrors.
4.3 Supplyvoltage
4.3.1 Functiondescription
Theproductprovidesthemodulesupplyandperipherysupplyforthemodulesonthemod
ulebus:
}Modulesupply
Supplyvoltageforsubsequentmodule(righthandside)
}Peripherysupply
Supplyvoltageforsensors,actuatorsandtestpulses
Whenthesupplyvoltageisfedinseparately,themodulesupplyandperipherysupplyare
galvanicallyisolated.Ifgalvanicisolationisnotrequired,acommonpowersupplymaybe
usedfortheperipherysupplyandmodulesupply.

Functiondescription
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4.3.2 Currentloadcapacity
Ensureyoucomplywiththecurrentloadcapacityofthemoduleandperipherysupply(see
"TechnicalDetails").Ifthecurrentloadishigher,anadditionalsupplyvoltagemoduleisre
quiredtorefreshthemodulesupplyandperipherysupply.
}Modulesupply
Thecurrentloadisthetotalcurrentconsumptionofalltheelectronicandcompactmod
ules.
Themodulesupplydoesnotautomaticallyswitchoffifvaluesexceedordropbelow
theirlimits.However,the"5V"LEDwilllightandamessagewillbeenteredinthedia
gnosticlist.
}Peripherysupply
Thecurrentloadisthetotalcurrentconsumptionofthesensors,actuatorsandtest
pulsessuppliedviatheinput/outputmodules.
Theperipherysupplydoesnotautomaticallyswitchoffifvaluesexceedordropbelow
theirlimits.However,the"24V"LEDwilllightandamessagewillbeenteredinthedia
gnosticlist.
Pleaserefertothederatingdiagram.
Deratingdiagramforperipherysupply:TemperatureTdependentonloadcurrentI
T (°C)
20
40
60
80
100
0
1 2 3 4 5 6 7 8 9 10 I (A)
4.4 Integratedprotectionmechanisms
Themodulehasthefollowingprotectionmechanisms:
}Multichanneldiverseprocessorsection
}Cyclicalselftests
}PotentiallyisolatedPROFIBUSDPinterface
}Infeedformodulesupply
– Polarityprotection
– Voltagemonitoring

Functiondescription
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– Transientvoltagelimitation
– 20msvoltagebufferifthesupplyvoltageisinterrupted
}Modulesupply
– Shortcircuitproof
}Peripherysupply
– Voltagemonitoring(exceedingupper/lowerlimit)
4.5 SDcard
TheSDcardhasthefollowingfunctions:
}TheSDcardisusedtostorethenamingdataandthedeviceproject;seePSS4000
SystemDescription.
}TheSDcardispartofthesafetyconceptonPSS4000.IftheSDcardismissingorhas
beenswapped,thenexttimethePSSusystemisbooteditwillbeunabletoachievethe
operatingstatus"PSSuSysteminRUNconditionwithouterror".TheSDcardhasa
lockingmechanism,whichprotectsitfrombeingremovedfromthecardholderuninten
tionally.TheSDcardcanalsobesealedtoprotectitfrommanipulation,whetheracci
dentalorintentional.
SealingtheSDcardforadditionalprotection:
4.6 Resetbutton
The"Reset"buttonontheheadmodulehasvariousfunctions:
}PerformawarmresetforthePSSusystem
TheresetbuttoncanbeusedtoperformawarmresetforthePSSusystem.
}Transferthenamingdataand/ordeviceprojectfromtheSDcard(deliberateoperator
actiontotransferthenamingdataand/ordeviceprojectfromtheSDcardtothedevice
memory).
INFORMATION
Thewarmresetandthetransferofthenamingdataand/ordeviceproject
aredescribedinthe"PSS4000SystemDescription".Thisisalsowherethe
generaleffectsonthePSSusystemaredescribedindetail.

Functiondescription
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4.7 PROFIBUSDP
4.7.1 ConnectiontoPROFIBUSDP
PROFIBUSisanopenfieldbusstandardwhosecommunicationisdefinedintheinterna
tionalstandardsIEC61158andIEC61784.Furtherprovisionshavebeendefinedinspe
cificationspublishedbythePROFIBUSUserGroup.Thesespecificationsareavailable
fromPROFIBUSInternational(seewww.profibus.com).
4.7.2 Selectorswitchforsettingthestationaddress
Thestationaddressissetviathe"ADDRESS"DIPswitch.TheDIPswitchisbinarycoded.
Permittedstationaddressesareintherange0D...125D.Ifstationaddress126Dissetvia
theDIPswitch,theaddresscanbeassignedviatheMaster.TheSetSlaveAddresscom
mand(SSA)mustberunforthispurpose.
Thestationaddressissetasfollows:
"ADDRESS"DIPswitch Meaning Example:
Switchdesignation OFF ON Stationaddress
PSSu:26D
Fdevice:52D
 Notconnected
ADDRESS
OFF ON
- -
64
32
16
8
4
2
1
- -

64 0 64D
32 0 32D
16 0 16D
8 0 8D
4 0 4D
2 0 2D
1 0 1D
INFORMATION
Thestationaddressshouldonlybesetwhenthemoduleisswitchedoff(no
voltageapplied).
Thesettingsareonlytransferredwhenbooting.Anychangesmadetothe
settingsduringoperationwillnotbetransferred.
4.8 EthernetInterface
4.8.1 RJ45interfaces("Ethernet")
TheEthernetinterfacecanbeusedforthefollowingonlineactions:
}Downloadtheproject
}Readthediagnosticdata

Functiondescription
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}Firmwareupdate
TheconnectionisestablishedviaaRJ45socket.
TheEthernetinterfaceisconfiguredinPAS4000(seedescriptioninchapter"Network"in
PAS4000'sonlinehelp).
4.8.2 RJ45connectioncable
RJ45connector
8pin
8
1
10BaseT cable or 100BaseTX cable
max. 100 m

Installation
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5 Installation
5.1 Generalinstallationguidelines
PleasealsorefertothePSSuniversalInstallationManual.
Thedescriptionbelowassumesthatthemountingrailisalreadyinstalled.
NOTICE
Damageduetoelectrostaticdischarge!
Electrostaticdischargecandamagecomponents.Ensureagainstdischarge
beforetouchingtheproduct,e.g.bytouchinganearthed,conductivesur
faceorbywearinganearthedarmband.
5.2 Dimensions
130 mm
(5.19'')
50 mm
(1.97'')
3,1 mm
(0.12'')
56,2 mm
(2.21'') 125,6 mm
(4.94'')
83,3 mm (3.28'')
79,1 mm
(3.11'')
32,1 mm
(1.26'')
5.3 Installingtheheadmodule
Prerequisite:
}Themountingrailmustbeinstalled.
Pleasenote:
}Allcontactsshouldbeprotectedfromcontamination.
Procedure:
}Installanendbrackettotheleftoftheheadmoduleorleaveenoughspaceforone.
}Slotthegrooveontheheadmoduleontothemountingrailfrombelow[1].
}Pushtheheadmodulebackasfarasitwillgo[2].

Installation
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}Makesurethatthelockingmechanisms[3]arepusheddownwards,connectingthe
modulefirmlytothemountingrail.
Schematicrepresentation:
[1]
[2]
[3]
[3]

Interfaces
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6 Interfaces
6.1 Interfaceconfiguration
6.1.1 PROFIBUSDP
TheheadmodulecanbeincorporatedintothePROFIBUSasslave.
PROFIBUSDP Layout
Female9pinDSUBcon
nectorconformstothe
guidelinesofthePROFIBUS
UserGroup(PNO)
1:n.c.
2:n.c.
3:RxD/TxDP(Bline)
4:CNTRP(RTS)
5:DGND(GNDext.)
6:VP(+5Vext.)
7:n.c.
8:RxD/TxDN(Aline)
9:n.c.
1
5
9
6
}n.c.=notconnected
ThePSSuisconnectedtoPROFIBUSDPviaRS485communication.ThePSSusupplies
thePROFIBUSDPbusterminatingresistorswithvoltage(+5VDC).
INFORMATION
ThetwodatalinesarealsocalledAandBonPROFIBUS.
AlwaysconnecttheAline("RxD/TxDN")totheAlinesofalltheother
PROFIBUSsubscribers.
TheBline("RxD/TxDP")shouldonlybeconnectedtotheBlinesofthe
otherPROFIBUSsubscribers.
Ifcommunicationisnotestablished,checktheconnectionsusingacontinu
itytester.
}ConnecttheconnectorhousingtotheshieldingonthePROFIBUScable.Thecon
nectorhousingshouldbeconnectedwithlowimpedancetothemountingrail.
CAUTION!
DonotusethesignalsVP(+5Vext.)andDGND(GNDext.)tosupply
voltagetoexternaldevices!Theyareexclusivelyusedtosupplythe
PROFIBUSDPbusterminatingresistors.
6.1.2 Ethernet
EthernetInterface

Interfaces
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RJ45socket
8pin PIN Standard Crossover
8 1
1 TD+(Transmit+) RD+(Receive+)
2 TD(Transmit) RD(Receive)
3 RD+(Receive+) TD+(Transmit+)
4 n.c. n.c.
5 n.c. n.c.
6 RD(Receive) TD(Transmit)
7 n.c. n.c.
8 n.c. n.c.

Wiring
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7 Wiring
7.1 Generalwiringguidelines
Pleasenote:
}Therequirementsofthesupplyvoltagescanbefoundinthechapterentitled"Technical
Details".
}Protectiveseparationmustbeensuredfortheexternalpowersuppliesthatgenerate
thesupplyvoltages.Failuretodosocouldresultinelectricshock.
}TheexternalpowersuppliesmustcomplywiththecurrentapplicablestandardEN
609501,EN61140,EN50178orEN615581.
}Themaximumcurrentloadfortheperipherysupplyonthemodulebusis10A.Please
refertothederatingdiagraminthechapterentitled"FunctionDescription".
}Earththe0Vsupplyontheperipherysupplyormonitoreachsupplygroupforearth
faults.
}Theconnectionofthe0Vsupplytothecentralearthbarorearthfaultmonitormustbe
inaccordancewithrelevantnationalregulations(e.g.EN602041,NFPA79:177,
NEC:Article250).
}Detailsoftheminimumrangeforconductorcrosssectionsonconnectionterminalscan
befoundinthesectionentitled"TechnicalDetails".
}Usecopperwiring.
7.2 Terminalconfiguration
Modulesupply Terminalconfiguration X1
4pinfemalecon
nector
24V +24Vinfeedformodule
supply
24V 24V 0V 0V
X2
24V 0V
X1
0V 0Vinfeedformodule
supply
Peripherysupply Terminalconfiguration X2
4pinfemalecon
nector
24V: +24Vinfeedforperi
pherysupply
24V 24V 0V 0V
X2
24V 0V
X1
0V 0Vinfeedforperiphery
supply
Functionalearth