Pilz PNOZ mm0p User manual

Operating Manual — No. 1001274-EN-04
Configurable Control System PNOZmulti
Operating Manual PNOZ mm0p
Operating Manual PNOZ mm0p
PNOZ mm0p

This document is a translation of the original document.
All rights to this documentation are reserved by Pilz GmbH & Co. KG. Co ies may be made
for internal ur oses.
Suggestions and comments for im roving this documentation will be gratefully received.
Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS ®, SafetyEYE®,
SafetyNET ®, the s irit of safety® are registered and rotected trademarks of
Pilz GmbH & Co. KG in some countries.
SD means Secure Digital.
Preface

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Telephone: [phone], Telefax: [phone], E-Mail: [email protected] 1
Contents
Contents
Contents Page
Chapter 1 Introduction
1.1 Validity of documentation 1-1
1.1.1 Retaining the documentation 1-1
1.2 Overview of documentation 1-2
1.3 Definition of symbols 1-3
Chapter 2 Overview
2.1 Unit structure 2-1
2.1.1 Range 2-1
2.1.2 Unit features 2-1
2.1.3 Chip card 2-2
2.2 Front view 2-3
Chapter 3 Safety
3.1 Intended use 3-1
3.1.1 System requirements 3-1
3.2 Safety regulations 3-2
3.2.1 Use of qualified personnel 3-2
3.2.2 Warranty and liability 3-2
3.2.3 Disposal 3-2
3.2.4 For your safety 3-3
Chapter 4 Function description
4.1 Device properties 4-1
4.1.1 Integrated protection mechanisms 4-1
4.1.2 Operation 4-1
4.1.3 Block diagram 4-1
4.1.4 Diagnostics 4-2
Chapter 5 Installation
5.1 Control cabinet installation 5-1
5.1.1 Dimensions 5-1
5.1.2 Mounting distances 5-2
Chapter 6 Commissioning
6.1 General wiring guidelines 6-1
6.2 Preparing for operation 6-2
6.2.1 Function test during commissioning 6-2
6.2.2 Using the chip card 6-2
6.2.3 Commissioning the PNOZmulti safety
system
6-3
6.2.3.1 Load project from chip card 6-3
6.2.3.2 Load project via USB port 6-3

Contents
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2
6.2.4 Connection 6-4
6.3 Connection example 6-7
Chapter 7 Operation
7.1 Rotary knob 7-1
7.1.1 Function 7-1
7.1.2 Pull out and retract the knob 7-1
7.1.3 Rotate and press the knob 7-1
7.2 Messages 7-2
7.2.1 Display elements 7-2
7.2.1.1 Status indicators 7-2
7.2.1.2 Display 7-3
Chapter 8 Technical Details
8.1 Technical details 8-1
8.2 Maximum capacitive load C (μF) with load
current I (A) at the semiconductor outputs
8-4
8.3 Maximum permitted total current of the
semiconductor outputs
8-5
8.4 Order reference 8-6

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
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1.1 Validity of documentation
1 Introduction
11000IntroductionIntroduction1-1.1Validity of documen tation1100Validity of documen tation1-Einf Gltigkeit der Dokumentation
This documentation is valid for the product PNOZ mm0p. It is valid until
new documentation is published.
Einf Einleitung
This operating manual explains the function and operation, describes
the installation and provides guidelines on how to connect the product .
1.1.1 Retaining the documentation
Retaining the documentation1-Einf Aufbewahren
This documentation is intended for instruction and should be retained
for future reference.

1.2 Overview of documentation
1 Introduction
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1-2
1.2Overview of documentation1200Overview of documentation1-Einf_Uebersicht_über_die_Doku_6_Inbetriebnahme
1 Introduction
The introduction is designed to familiarise you with the contents, struc-
ture and specific order of this manual.
2 Overview
This chapter provides information on the product's most important fea-
tures.
3 Safety
This chapter must be read as it contains important information on in-
tended use.
4 Function Description
This chapter describes the product's mode of operation.
5 Installation
This chapter explains how to install the product.
6 Commissioning
This chapter describes the product's commissioning and wiring.
7 Operation
This chapter describes how to operate the product and gives tips in the
case of a fault.
8 Technical Details
This chapter contains the product's technical details and order refer-
ence.

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1.3 Definition of symbols
1 Introduction
1.3Definition of symbols1300Definition of symbols1-Einfhrung Zeichen
Information that is particularly important is identified as follows:
DANGER!
This warning must be heeded! It warns of a hazardous situation
that poses an immediate threat of serious injury and death and
indicates preventive measures that can be taken.
WARNING!
This warning must be heeded! It warns of a hazardous situation
that could lead to serious injury and death and indicates preven-
tive measures that can be taken.
CAUTION!
This refers to a hazard that can lead to a less serious or minor
injury plus material damage, and also provides information on
preventive measures that can be taken.
NOTICE
This describes a situation in which the unit(s) could be damaged
and also provides information on preventive measures that can
be taken. It also highlights areas within the text that are of partic-
ular importance.
INFORMATION
This gives advice on applications and provides information on
special features.

1 Introduction
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2.1 Unit structure
2 Overview
22000OverviewOverview2-2.1Unit structure2100Unit structure2-
2.1.1 Range
Range2-Eigenschaften Base unit PNOZ mm0p
2.1.2 Unit features
Unit features2-Gerätemerkmale_Verwendung
Using the product PNOZ mm0p:
Verwendung/Bildunterschrift_multi_Basis
Base unit from the configurable control system PNOZmulti
Geraetemerkmale_Zusatz BA Einleitung
The product has the following features:
Gertemerkmale_multi_Mini_Basis Can be configured in the PNOZmulti Configurator
Semiconductor outputs:
4 safety outputs
Depending on the application, up to PL e of EN ISO 13849-1 and up
to SIL CL 3 of EN IEC 62061
12 inputs for connecting:
– Emergency stop pushbuttons
– Two-Hand Button
– Safety gate limit switches
– Reset Element
– Light beam devices
– Scanners
– Enable Switch
– PSEN
– Operating Mode Selector Switch
8 configurable inputs/outputs
Can be configured as:
– Inputs (see above for connection options)
or
– Auxiliary outputs
4 configurable outputs
Can be configured as:
– Auxiliary outputs
or
– test pulse outputs
LED for:
– Error messages
– Diagnostics
– Supply voltage
– Output circuits
– Input circuits

2.1 Unit structure
2 Overview
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2-2
Display for:
– Error messages
– State of supply voltage
– State of inputs/outputs
– Status information
– Unit information
Monitors shorts across the inputs through test pulse outputs
Monitoring of shorts between the safety outputs
Plug-in connection terminals:
either spring-loaded terminal or screw terminal available as an acces-
sory (see order reference)
Rotary knob for menu control
2.1.3 Chip card
Chip card2-Bestimmung/Gertebeschreibung_multi_Chipkarte
To be able to use the product you will need a chip card.
Chip cards are available with memories of 8 kByte and 32 kByte. For
large-scale projects we recommend the 32 kByte chip card (see Tech-
nical Catalogue). Accessories chapter).

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2.2 Front view
2 Overview
2.2Front view2200Front view2-Klemmenbelegung
Front view with and without cover
Legende__Klemmenbelegung_mini_ multi_Basis _BA
Key:
X1:
– Inputs I8 ... I15
X2:
– Configurable test pulse/auxiliary outputs T0M20 ... T3M23
– Semiconductor outputs O0 ... O3
X3:
– Configurable inputs/outputs IM0 – IM3
– Inputs I4 ... I7
X4:
– Configurable inputs/outputs IM16 – IM19
– Supply connections
LEDs:
–POWER
–RUN
– DIAG
–FAULT
–IFAULT
–OFAULT
X3
X1
X4
X2
PNOZ mm0p
IM0 IM1 IM2 I6
I5
I4IM3 I7
I8 I9 I10 I14
I13
I12I11 I15
X3
X1
X4
X2
PNOZ mm0p
T0 T1 T2 O2
O1
O0T3 O3
IM16 IM17 IM18 0 V
A2
A1IM19 24 V
M20 M21 M22 M23
IM0 IM1 IM2 I6
I5
I4IM3 I7
I8 I9 I10 I14
I13
I12I11 I15
T0 T1 T2 O2
O1
O0T3 O3
IM16 IM17 IM18 0 V
A2
A1IM19 24 V
M20 M21 M22 M23

2 Overview
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3.1 Intended use
3 Safety
33000SafetySafety3-3.1Intended use3100Intended use3-Bestimmung/Gertebeschreibung_multi_System
The configurable control system PNOZmulti is used for the safety-relat-
ed interruption of safety circuits and is designed for use in:
E-STOP equipment
Safety circuits in accordance with VDE 0113 Part 1 and EN 60204-1
Bestimmung/Gertebeschreibung_multi_Zusatz_Achtung_Standard-Ausgaenge_BA
Bestimmung/Gertebeschreibung_EMV+Ausschluss
Intended use includes making the electrical installation EMC-compliant.
The product is designed for use in an industrial environment. It is not
suitable for use in a domestic environment, as this can lead to interfer-
ence.
The following is deemed improper use in particular:
Any component, technical or electrical modification to the product
Use of the product outside the areas described in this manual
Use of the product outside the technical details (see chapter entitled
“Technical Details”)
3.1.1 System requirements
System requirements3-Systemvoraussetzungen - Verweis auf Produktänderungen
Please refer to the "Product Modifications" document in the "Version
overview" section for details of which versions of the base unit and
PNOZmulti Configurator can be used for this product.
CAUTION!
Inputs and outputs for standard functions must not be used for
safety-related applications.

3.2 Safety regulations
3 Safety
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3-2
3.2Safety regulations3200Safety regulations3-
3.2.1 Use of qualified personnel
Use of qualified personnel3-Sich Qualif. Personal
The products may only be assembled, installed, programmed, commis-
sioned, operated, maintained and decommissioned by competent per-
sons.
A competent person is someone who, because of their training, experi-
ence and current professional activity, has the specialist knowledge re-
quired to test, assess and operate the work equipment, devices,
systems, plant and machinery in accordance with the general standards
and guidelines for safety technology.
It is the company's responsibility only to employ personnel who:
Are familiar with the basic regulations concerning health and safety /
accident prevention
Have read and understood the safety guidelines given in this descrip-
tion
Have a good knowledge of the generic and specialist standards ap-
plicable to the specific application.
3.2.2 Warranty and liability
Warranty an d liability3-Sich Gewhrleistung
All claims to warranty and liability will be rendered invalid if:
The product was used contrary to the purpose for which it is intended
Damage can be attributed to not having followed the guidelines in the
manual
Operating personnel are not suitably qualified
Any type of modification has been made (e.g. exchanging compo-
nents on the PCB boards, soldering work etc.).
3.2.3 Disposal
Disposal3-Sich Entsorgung In safety-related applications, please comply with the mission time tM
in the safety-related characteristic data.
When decommissioning, please comply with local regulations regard-
ing the disposal of electronic devices (e.g. Electrical and Electronic
Equipment Act).

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3.2 Safety regulations
3 Safety
3.2.4 For your safety
For your safety3-Zu Ihrer Sicherheit_mini_multi_Basis
The unit meets all the necessary conditions for safe operation. However,
you should always ensure that the following safety requirements are
met:
Adequate protection must be provided for all inductive consumers.
Do not open the housing or make any unauthorised modifications.
Please make sure you shut down the supply voltage when performing
maintenance work (e.g. exchanging contactors).

3 Safety
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Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
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4.1 Device properties
4 Function description
44000Function descriptionFunction description4-4.1Device properties4100Device properties4-
4.1.1 Integrated protection mechanisms
Integrated protection mechanisms4-Sicherheitseigenschaften_multi_allgemein
The relay conforms to the following safety criteria:
The circuit is redundant with built-in self-monitoring.
The safety function remains effective in the case of a component fail-
ure.
Sicherheitseigenschaften_Halbleiter The safety outputs are tested periodically using a disconnection test.
4.1.2 Operation
Operation4-Funktionen_multi_Basis_ohne_Erweiterung
The function of the safety system's inputs and outputs depends on the
safety circuit created using the PNOZmulti Configurator. A chip card is
used to download the safety circuit to the base unit. The base unit has
2 microcontrollers that monitor each other. They evaluate the input cir-
cuits and switch the outputs accordingly.
The LEDs indicate the status of the PNOZmulti safety system.
The LC display indicates the status of the inputs/outputs and the supply
voltage.
The online help on the PNOZmulti Configurator contains descriptions of
the operating modes and all the functions of the PNOZmulti safety sys-
tem, plus connection examples.
4.1.3 Block diagram
Block di agram4-Blockschaltbild
=
Power
A1 A2
=
Input
USB
IM1 I8I5 I11
I4 I9 I12 I13 I14 I15I7I6 I10
IM2IM0 IM3 IM16 IM18IM17 IM19
Configura le
input/output
Configura le
output 24 V 0 V
24 V 0 V
T0M21 O2
O0 O1 O3
T0M22 T0M23T0M20

4.1 Device properties
4 Function description
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4.1.4 Diagnostics
Diagnostics4-Funkt ionen_mini_ multi_Basi s_Diagnose
The status and error messages displayed by the LEDs are saved in an
error stack. This error stack can be shown on the display or can be read
from the PNOZmulti Configurator via the USB port.

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5.1 Control cabinet installation
5 Installation
55000Installa tionInstalla tion5-5.1Control cabinet installation5100Control cabinet installation5-Montage_Sigma_allgemein The unit should be installed in a control cabinet with a protection type
of at least IP54.
Use the notch on the rear of the unit to attach it to a mounting rail.
In environments exposed to heavy vibration or when installing on a
vertical mounting rail (35 mm), the unit should be secured using a fix-
ing element (e.g. retaining bracket or end angle).
Push the unit upwards or downwards before lifting it from the mount-
ing rail.
Montage_EMV ESD
5.1.1 Dimensions
Dimensions5-Abmessung en
*with spring-loaded terminals
CAUTION!
Damage due to electrostatic discharge!
Electrostatic discharge can damage components. Ensure
against discharge before touching the product, e.g. by touching
an earthed, conductive surface or by wearing an earthed arm-
band.
120 (4.72")
* 100 (3,94")
98 (3.86")
45
(1.77")

5.1 Control cabinet installation
5 Installation
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5-2
5.1.2 Mounting distances
Mounting distances5-][Montage_multi_Montageabstaende-ohne-Erweiterung
With control cabinet installation it is essential to maintain a certain dis-
tance from the top and bottom, as well as to other heat-producing de-
vices (see diagram). The values stated for the mounting distances are
minimum specifications.
The ambient temperature of the product in the control cabinet must not
exceed the figure stated in the technical details, otherwise air condition-
ing will be required.
Mounting distances:
30 mm
(1.181")
30 mm
(1.181")
20 mm
(0.787")
20 mm
(0.787")
IM0 IM1 IM2 I6
I5
I4IM3 I7
I8 I10 I14
I13
I12I11 I15
X3
X1
X4
X2
PNOZ mm0.1p
T0 T1 T2 O2
O1
O0T3 O3
IM16 IM17 IM18 0 V
A2
A1IM19 24 V
M20 M21 M22 M23
Heat-produc ng dev ce
Heat-produc ng dev ce