Pilz PMI m107 diag User manual

PMIPGLDJ
Operating manual21167EN06
Operator terminals

This document is a translation of the original document.
All rights to this documentation are reserved by Pilz GmbH & Co. KG. Co ies may be made
for internal ur oses.
Suggestions and comments for im roving this documentation will be gratefully received.
Pilz
®
, PIT
®
, PMI
®
, PNOZ
®
, Primo
®
, PSEN
®
, PSS
®
, PVIS
®
, SafetyBUS
®
, SafetyEYE
®
,
SafetyNET
®
, the s irit of safety
®
are registered and rotected trademarks of
Pilz GmbH & Co. KG in some countries.
SD means Secure Digital.

1Operating Manual: PMImicro diag
Contents
Introduction 1-1
Overview of documentation 1-2
Definition of symbols 1-3
Overview 2-1
Components 2-2
Display 2-2
Interfaces 2-2
Range 2-2
Safety 3-1
Intended use 3-1
Safety guidelines 3-1
Use of qualified personnel 3-2
EMCD 3-2
Warranty and liability 3-2
Disposal 3-2
Unit Description 4-1
Front view 4-1
Key functions 4-1
Side view, including interfaces 4-2
Side view, including CF card slot 4-3
Inserting the CF card 4-3
Interfaces 4-4
Termination 4-5
Connection diagram and
details of cables and converters PSS/SafetyBUS p 4-6
Connection diagram and
details of cables and converters PNOZmulti 4-7

Contents
Operating Manual: PMImicro diag2
Installation and Wiring 5-1
Safety 5-1
Nominal dimensions 5-2
Installing the device 5-3
Connecting the device 5-4
Supply voltage 5-4
Cable layout 5-4
Earth connector 5-5
Screening 5-6
Measures to protect against interference voltages 5-6
Connection example 5-7
Commissioning 6-1
General 6-1
PSS/SafetyBUS p and PNOZmulti 6-1
PNOZmulti vIO 6-1
Procedure after power-up 6-1
Default setting 6-2
Help 6-4
PMImicro configuration 6-4
Configuration 6-5
General guidelines on operation 6-7
Display when window is opened 6-7
Display when input field is activated 6-7
Direction of selection in the options list 6-7
Password protection 6-8
User setting 6-9
Select user 6-10
Change user name 6-11
Change password 6-12
Change access rights 6-13
Interfaces 6-14
Interface for the connected device 6-14
Select connected device 6-15
PC interface 6-16

3Operating Manual: PMImicro diag
Time characteristics 6-17
Operator timeout 6-17
Flash frequency 6-18
System time 6-19
Backup & restore 6-20
Backup
(save data from PMImicro diag to CF card) 6-20
Restore
(save data from CF card to PMImicro diag) 6-23
Integrity display PSS/SafetyBUS p 6-26
Status 6-26
Download point 6-26
Project name 6-27
Integrity display PNOZmulti 6-27
Status 6-27
CRC 6-28
Project name 6-28
Show delete information 6-29
Display mode 6-29
Max. number of entries in the event list 6-30
Language 6-32
Menu language 6-32
Diagnostic language 6-32
Display settings 6-33
Log files 6-35
PMImicro diag log file 6-35
Diagnostic log file 6-37
Versions 6-39
Operation 7-1
Download data 7-1
Diagnostic configuration 7-1
PMImicro configuration 7-1
Log files 7-2
PMImicro diag log file 7-2
Diagnostic log file 7-2
Runtime 7-2

Contents
Operating Manual: PMImicro diag4
Communication relating to runtime:
Connected device <-> PMImicro diag 7-2
Routing function:
PC <-> Connected device via PMImicro diag 7-3
Diagnostics PSS/SafetyBUS p and PNOZmulti 7-4
PMImicro Configurator 7-5
Priorities 7-6
Responsibilities 7-6
Scopes 7-6
Description of location 7-7
Event list 7-7
Message display 7-8
Navigation within an event message 7-9
Navigation between event messages 7-10
Deleting event message 7-11
Deleting event message (on display) 7-11
Incoming event message 7-12
Managing event messages 7-12
PNOZmulti diagnostics via virtual outputs 7-13
Schematic representation, using the virtual output VO1 as an example 7-14
Create diagnostics 7-16
Configuration files 7-16
mappingtable.xml 7-18
Message files 7-19
Message display 7-22
Part counter 7-23
Function 7-23
Configuration 7-24
PMImicro configuration 7-25
Password protection 7-25
User setting 7-25
Integrity display 7-25
Logbook 7-26
Versions 7-26
Technical Details 8-1
Technical details 8-1

1-1Operating Manual: PMImicro diag
Introduction
This operating manual is valid for the following unit:
• PMI m107 diag from Version 1.6
It is valid until new documentation is published. The latest documentation is
always enclosed with the unit.
In this manual the unit is called PMImicro diag.
The documentation comprises:
• The hardware description for the PMImicro diag
• A description of the PMImicro configuration
• A description of the diagnostics
Source code from third-party manufacturers or open source software has been used for
some components of the PMI micro diag. You will find the respective
licences in the document Licensing information (No. 1003220).
INFORMATION
Details of how to create the diagnostic configuration and how to use the
PMImicro Configurator can be found in the online help of the system
software for the connected device.

Introduction
1-2 Operating Manual: PMImicro diag
Overview of documentation
1 Introduction
The introduction is designed to familiarise you with the contents,
structure and specific order of this manual.
2 Overview
This chapter provides information on the most important features of
the diagnostic terminal.
3 Safety
This chapter must be read as it contains important information on
safety regulations and intended use.
4 Unit Description
This chapter describes the individual components of the diagnostic
terminal.
5 Installation and Wiring
This chapter explains how to install and wire up the diagnostic
terminal.
6 Commissioning
This chapter describes the commissioning, the default settings and the
PMImicro configuration.
7 Operation
This chapter describes the data transfer and the diagnostic function.
8 Technical Details
This chapter contains the technical details and information on how to
license the operating system μClinux.

1-3Operating Manual: PMImicro diag
Definition of symbols
Information in this manual that is of particular importance can be identified
as follows:
DANGER!
This warning must be heeded! It warns of a hazardous situation that
poses an immediate threat of serious injury and death and indicates
preventive measures that can be taken.
WARNING!
This warning must be heeded! It warns of a hazardous situation which
could lead to serious injury or death and indicates preventive measures
that can be taken.
CAUTION!
This refers to a hazard that can lead to a less serious or minor injury plus
material damage, and also provides information on preventive measures
that can be taken.
NOTICE
This describes a situation in which the unit(s) could be damaged and also
provides information on preventive measures that can be taken.
INFORMATION
This gives advice on applications and provides information on special
features, as well as highlighting areas within the text that are of particular
importance.

Introduction
1-4 Operating Manual: PMImicro diag
Notes

2-1Operating Manual: PMImicro diag
Overview
The diagnostic terminal PMImicro diag displays event messages from
devices that support expanded diagnostics PVIS. These devices include
the PSS-range of programmable safety systems, for example.
If an event message is triggered in the connected device, the event
message is downloaded to the diagnostic terminal via a serial interface
and displayed there as a plain text message.
The PMImicro diag is supplied with a default diagnostic configuration and a
default PMImicro configuration, so it can immediately be used for device
diagnostics (display of system messages).
The event messages are recorded and the record is stored in a log file.
The log can be displayed on the device. Alternatively, a CF card can be
used to download the log to the PC, where it can be evaluated.
The settings for these event messages (e.g. display according to priority)
are established in the diagnostic configuration.
The diagnostic configuration is created on the PC in the relevant system
software for the connected device; it is then downloaded to the PMImicro
diag via a serial interface or CF card, using the PMImicro Configurator.
Other settings such as password settings, language, interfaces and user
settings are required for the diagnostic terminal itself. The PMImicro
configuration can be made directly on the diagnostic terminal via the
navigation and function keys.
However, the PMImicro configuration can also be created on the PC using
the PMImicro Configurator; it can then be downloaded to the PMImicro
diag via a serial interface or CF card.
The diagnostic configuration, PMImicro configuration and runtime can be
saved on to a CF card using the backup & restore function.
After a data failure, data can be restored directly with the help of a CF
card, without a PC connection. Using the CF card, the saved data can also
be downloaded to several diagnostic terminals.
It is also possible to update the runtime and firmware via a CF card.
Identifiers can be assigned for exporting the log files and also for the files
exported using the backup & restore function; this means that various
versions may be stored on one CF card.

Overview
2-2 Operating Manual: PMImicro diag
Various languages are available for the diagnostic configuration and for the
PMImicro configuration. You should also refer to the information on the
default setting (see page 6-2):
• Diagnostic configuration: The diagnostic configuration created in the
system software of the connected device determines which language is
selected.
• PMImicro configuration: The PMImicro configuration created in the
PMImicro Configurator in the system software of the connected device
determines which language is selected.
• Log files: If the relevant configuration supports multiple languages, the
language may later be switched for viewing and exporting the log files.
Components
Display
• LCD 2.8" (70 mm), 128 x 64 pixels
Interfaces
• Two serial interfaces (RS 232 and RS 485)
• CF card connection
Range
• Diagnostic terminal
• 2 PMI retaining clamps/ 2 raised head screws (M4)
• Gasket
• Plug for supply voltage
• Null modem cable

3-1Operating Manual: PMImicro diag
Safety
Intended use
The diagnostic terminal PMImicro diag displays event messages from
devices that support PVIS expanded diagnostics. For example, these
devices include:
• PSS-range programmable safety systems with an
FS operating system version ≥ 47.
• PNOZmulti safety relays:
PNOZ m0p from Version 2.0
PNOZ m1p from Version 5.0
PNOZ m2p from Version 2.0
If an error occurs, the PMImicro diag will display the event message from
the connected device as plain text - and provide guidance on how to rectify
the error. The PMImicro Configurator is required in order to download the
diagnostic configuration.
The following is deemed improper use:
• Any component, technical or electrical modification to the diagnostic
terminal
• Use of the diagnostic terminal outside the areas described in this manual
• Use of the diagnostic terminal outside the stated technical details (see
chapter entitled “Technical Details”).
Intended use includes making the installation EMC-compliant. Please refer
to the guidelines stated in this manual.
Safety guidelines
Failure to keep to these guidelines will render all warranty and liability
claims invalid:
• All health and safety / accident prevention regulations for the particular
area of application must be observed.

Safety
3-2 Operating Manual: PMImicro diag
Use of qualified personnel
The diagnostic terminal may only be assembled, installed, programmed,
commissioned, operated and maintained by qualified personnel. Qualified
personnel are people who, because they are:
• Qualified electrical engineers and
• Have received training from qualified electrical engineers,
are suitably experienced to operate devices, systems, plant and machinery
in accordance with the general standards and guidelines for safety
technology.
EMCD
The diagnostic terminal is designed for use in an industrial environment. It
is not suitable for use in a domestic environment, as this can lead to
interference.
Warranty and liability
All claims to warranty and liability will be rendered invalid if:
• The diagnostic terminal was used contrary to the purpose for which it is
intended
• Damage can be attributed to not having followed the guidelines in the
manual
• Operating personnel are not suitably qualified.
• Any type of modification has been made (e.g. exchanging components
on the PCB boards, soldering work etc.).
Disposal
The diagnostic terminal must be disposed of properly when it reaches the
end of its service life.

4-1Operating Manual: PMImicro diag
Front view
Unit Description
1: Display (see page 7-6)
2: Help key
3: 4 navigation keys
4: Setup and <ESC> key
5: <INFO> and <ENTER> key
Key functions
Fig. 4-1: Front view
2
4
31
5
Key Description
• Call up/close help for the current window
• Call up main setup menu by holding the key down for 3 sec.
• Close current window, cancel an entry
• In diagnostic mode, the event or action will appear (see page 7-6 ff)
• Switch to page two in the log files menu
• Confirm entry or selection of menu options
• Move in the direction of the arrows (scroll function) (up/down)
• Change selection of characters 1 ... 9, _, A ... Z
• Switch to the next menu/input field and back again

Operating Manual: PMImicro diag4-2
Unit Description
Side view, including interfaces
Fig. 4-2: Side view, including interfaces
1: Supply voltage with polarity protection
2: Threaded insert (M4) for the functional earth connection
3: RS 232 interface
4: RS 485 interface
5: RS 485 interface termination
Notice
Please note the following during diagnostics on the PNOZmulti.
The RS 232 interfaces on the PNOZmulti and PMImicro diag do not have
galvanic isolation. If the units are connected to different voltage sources,
any potential difference between the power supplies could destroy the RS
232 interface.
Connect the PNOZmulti and PMImicro diag to the same voltage source!
INPUT 24V/DC
RS232
LAN
RS485
OFF
ON
13
0V
+24V
2
4
3421 5

4-3Operating Manual: PMImicro diag
Side view, including CF card slot
Fig. 4-3: Side view, including CF card slot
1: CF card slot (50-pin), side access
2: Retaining clamp
NOTICE
Switch off the PMImicro diag before inserting or exchanging the CF card.
Data on the CF card will be lost or the CF card itself may be damaged if
you insert or exchange the CF card while the PMImicro diag is switched
on.
Inserting the CF card
INFORMATION
Please refer to the guidelines given by the manufacturer of the CF card.
All CF cards (use Type I) will only fit into the PMImicro diag in one direction
and the right way round.
Please note the following:
• Do not twist the CF card as you insert it into the card slot.
2
1

Operating Manual: PMImicro diag4-4
Unit Description
9-pin
D-Sub connector
View from contact side
Fig. 4-4: Layout of the RS 232 interface
Fig. 4-5: Layout of the RS 485 interface
n.c. = Not
connected
• If you cannot fully insert the CF card, you may need to adjust the position
of the CF card within the slot.
• Do not force the CF card into the card slot. This will damage the CF card
or the PMImicro diag.
Interfaces
Layout of the RS 232 interface
6
7
8
9
1
2
3
4
5
RxD
TxD
DTR
GND
DSR
RTS
CTS
n.c.
DCD
6
7
8
9
1
2
3
4
5
AB
n.c.
n.c.
n.c.
GND
n.c.
n.c.
n.c.
Layout of the RS 485 interface
9-pin
D-Sub connector
View from contact side
n.c. = Not
connected

4-5Operating Manual: PMImicro diag
Termination
The RS 485 interface can be terminated internally (R 120 Ohm).
Switch 4 ... 1: off
Termination onTermination off
RS485
OFF
ON
13 2
4
RS485
OFF
ON
13 2
4
Switch 4: on,
Switch 3 ... 1: off

Operating Manual: PMImicro diag4-6
Unit Description
PMImicro diag
RS 232 RS 485
RS 485 RS 232
RS 232 RS 485
RS 232/RS 485
1 2
3
2
RS 232
4
5
Connection diagram and details of cables and converters
PSS/SafetyBUS p
PSS/
SafetyBUS p
converter
Fig. 4-6: Connection diagram and details of cables and converters PSS/SafetyBUS p
Description
RS 232 download cable
RS 485 download cable
RS 232 0 modem cable
RS 232 0 modem cable PC - PSS
RS 232/RS 485 interface converter
Order number
301960
374205
301965
310300
305159
No
1
2
3
4
5
CF card
or
PC
or