Pilz PMI v507 User manual

PMI v507, PMI v512
Operating Manual 1003981-EN-01
}Operator terminals

Preface
This document is a translation of the original document.
All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made
for internal purposes. Suggestions and comments for improving this documentation will be
gratefully received.
Source code from third-party manufacturers or open source software has been used for
some components. The relevant licence information is available on the Internet on the Pilz
homepage.
Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®,
SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks
of Pilz GmbH & Co. KG in some countries.
SD means Secure Digital

Contents
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1003981-EN-01 3
Section 1 Introduction 5
1.1 Validity of the documentation 5
1.1.1 Retaining the documentation 5
1.2 Definition of symbols 5
Section 2 Overview 7
2.1 Unit structure 7
2.1.1 Unit features 7
2.2 Front view 8
2.3 Scope of supply 8
Section 3 Safety 9
3.1 Intended use 9
3.2 Safety regulations 10
3.2.1 Use of qualified personnel 10
3.2.2 Warranty and liability 10
3.2.3 Disposal 10
3.3 Unit-specific safety regulations 10
3.3.1 Installation site 10
3.3.2 Measures to protect against interference 11
3.3.3 Supply voltage 11
3.3.4 Operation 11
3.3.5 Maintenance 12
Section 4 Function description 13
4.1 Features 13
4.2 Side view 13
Section 5 Installation 15
5.1 Safety 15
5.1.1 Installation site and unit surroundings 15
5.2 Dimensions 16
5.3 Installing the unit 17
5.4 Installation 17
Section 6 Wiring 19
6.1 General wiring guidelines 19
6.1.1 Shielding 19
6.1.2 Measures to protect against interference voltages 19
6.2 Connecting the Unit 20
6.2.1 Supply voltage 20
6.2.2 Connection example 21
6.2.3 Interfaces 22
Section 7 Putting into Service 23
7.1 Activating the setup 23
7.2 Control Panel 23

Contents
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7.2.1 Date/time 23
7.2.2 Display 24
7.2.3 Keyboard & soft keyboard 24
7.2.4 Network and dial-up 24
7.2.5 Regional settings 24
7.2.6 Storage Manager 25
7.2.7 System 25
7.2.8 Network servers 25
Section 8 Care and Maintenance 26
8.1 Cleaning the touchscreen 26
Section 9 Technical details 27
Section 10 Order reference 29
10.1 Product 29

Introduction
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1 Introduction
1.1 Validity of the documentation
This operating manual is valid for the following products
}PMI v507
}PMI v512
This operating manual explains the function and operation, describes the installation and
provides guidelines on how to connect the product.
1.1.1 Retaining the documentation
This documentation is intended for instruction and should be retained for future reference.
1.2 Definition of symbols
Information that is particularly important is identified as follows:
DANGER!
This warning must be heeded! It warns of a hazardous situation that poses
an immediate threat of serious injury and death and indicates preventive
measures that can be taken.
WARNING!
This warning must be heeded! It warns of a hazardous situation that could
lead to serious injury and death and indicates preventive measures that can
be taken.
CAUTION!
This refers to a hazard that can lead to a less serious or minor injury plus
material damage, and also provides information on preventive measures
that can be taken.
NOTICE
This describes a situation in which the product or devices could be dam-
aged and also provides information on preventive measures that can be
taken. It also highlights areas within the text that are of particular import-
ance.

Introduction
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INFORMATION
This gives advice on applications and provides information on special fea-
tures.

Overview
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2 Overview
2.1 Unit structure
The PMI is an operator terminal that is used to operate and monitor technical processes.
2.1.1 Unit features
}Capacitive touchscreen
}Character set: Unicode
}Memory:
256 MB DDR SDRAM
512 MB Flash
}1 serial interface
}1 Ethernet interface
}1 USB slave interface
}2 USB host interfaces
}Battery-buffered real-time clock
}Pre-installed software:
– PASvisu Server
– PASvisu Viewer PMI
– PSS4000 Firmware (OPC Server)

Overview
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2.2 Front view
[1]
Legend
[1] Touchscreen (see Technical details [ 27])
2.3 Scope of supply
PMI v507
}Operator terminal
}6 retaining clamps
}Connector plug for power supply
}Projection stand
PMI v512
}Operator terminal
}8 retaining clamps
}Mounting frame for achieving protection class IP66
}Connector plug for power supply
}Projection stand

Safety
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3 Safety
3.1 Intended use
This unit is used to operate and monitor technical processes.
The following software is pre-installed for this purpose:
}PASvisu Server
}PASvisu Viewer PMI
}PSS4000 Firmware (OPC Server)
CAUTION!
The unit is not designed for use in applications with stringent safety require-
ments (e.g. E-STOP).
The following is deemed improper use in particular:
}Any component, technical or electrical modification to the product
}Use of the product outside the areas described in this manual
}Use of the product outside the technical details (see Technical details [ 27]).
NOTICE
EMC-compliant electrical installation
The product is designed for use in an industrial environment. The product
may cause interference if installed in other environments. If installed in other
environments, measures should be taken to comply with the applicable
standards and directives for the respective installation site with regard to in-
terference.

Safety
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3.2 Safety regulations
3.2.1 Use of qualified personnel
The products may only be assembled, installed, programmed, commissioned, operated,
maintained and decommissioned by competent persons.
A competent person is someone who, because of their training, experience and current pro-
fessional activity, has the specialist knowledge required to test, assess and operate the
work equipment, devices, systems, plant and machinery in accordance with the general
standards and guidelines for safety technology.
It is the company’s responsibility only to employ personnel who:
}Are familiar with the basic regulations concerning health and safety / accident preven-
tion
}Have read and understood the information provided in this description under "Safety"
}And have a good knowledge of the generic and specialist standards applicable to the
specific application.
3.2.2 Warranty and liability
All claims to warranty and liability will be rendered invalid if
}The product was used contrary to the purpose for which it is intended
}Damage can be attributed to not having followed the guidelines in the manual
}Operating personnel are not suitably qualified
}Any type of modification has been made (e.g. exchanging components on the PCB
boards, soldering work etc.).
3.2.3 Disposal
}When decommissioning, please comply with local regulations regarding the disposal of
electronic devices (e.g. Electrical and Electronic Equipment Act).
3.3 Unit-specific safety regulations
Before you install or commission the system, you should refer to any guidelines laid down
by the control manufacturer or operator.
3.3.1 Installation site
}Do not position PMI close to highly flammable materials.
}When installing the unit within a control cabinet, you must ensure the ventilation slots
are not obstructed, otherwise the unit could be damaged through overheating.
}Protect the unit from direct sunlight and dust.

Safety
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3.3.2 Measures to protect against interference
}If necessary, use bulkhead separators to protect the unit from sources of interference.
}Inductive loads within the environment (e.g. contactor, relay and solenoid valve coils)
should be wired using suppression elements (e.g. RC elements). This is particularly im-
portant if these inductive loads are fed from the same supply.
}The power cables and the data cables should be physically separated from each other
in their own conduits (recommended minimum distance: 10 cm/3.94"). This will avoid in-
ductive and capacitive interference.
}The prescribed earth point for the functional earth guarantees compliance with
noise immunity requirements.
Connect the functional earth to the central earth point in star form. A cable cross sec-
tion of at least 1.5mm² should be used for the connection. Connections should be kept
as short as possible.
3.3.3 Supply voltage
}The supply voltage must be +24VDC
CAUTION!
Safe electrical isolation must be ensured for the external power supply gen-
erating the 24V voltage supply. Failure to do so could result in electric
shock. Power supplies must conform to DINVDE0551/EN60742 and
EN50178.
3.3.4 Operation
}Plan the system correctly to ensure that a communication error between the PMI and
the host computer does not cause a malfunction.
}Do not operate the touchscreen interface using hard or heavy objects or apply excess-
ive pressure.
}The maximum ambient temperature must not be exceeded when using the unit.
}Do not pour liquids over the unit or insert any objects into the unit.
}When in storage and during operation, protect the unit from vibration and shock.
}Avoid using chemicals close to the system.

Safety
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3.3.5 Maintenance
}Do not use thinners or organic solvents to clean the unit and touchscreen surface.
Further information on care and maintenance of the touchscreen can be found in the
chapter "Care and Maintenance".

Function description
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4 Function description
4.1 Features
The operator terminal has a memory, on which the software PASvisu Server, PASvisu
Viewer PMI and PSS 4000 Firmware (OPC Server) is pre-installed. With the help of this
software, processes can be shown on the display and directly influenced via the touch-
screen. An Ethernet interface is available for the transfer of data, e.g. diagnostic data, and
for communication with other subscribers.
The device is fitted with a real-time clock that is battery-buffered, so allowing it to run for 90
days without an external power supply. The battery is automatically charged during normal
operation by the power supply for the device.
4.2 Side view
[1] [2] [3]
[4] [5] [6] [7] [8] [9]
Legend
[1] Audio interface LINE OUT
[2] SD/SDHC card
[3] Ethernet interface (100 BaseTX)
[4] Supply voltage
[5] Serial interface COM1 (RS232)
[6] USB Slave
[7] USB Host 1

Function description
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[8] USB Host 2
[9] Functional earth

Installation
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5 Installation
5.1 Safety
NOTICE
Damage due to electrostatic discharge!
Electrostatic discharge can damage components. Ensure against discharge
before touching the product, e.g. by touching an earthed, conductive sur-
face or by wearing an earthed armband.
Please read the safety guidelines before assembling and installing the PMI.
Before you install or commission the system, you should refer to any guidelines laid down
by the plant manufacturer or operator.
5.1.1 Installation site and unit surroundings
}Keep as large a distance as possible between the system and any electromagnetic
fields, particularly when frequency converters are nearby.
}To avoid the build-up of heat, a distance of 10 cm/3.94" should be kept free all round
the unit.
}Protect the system from direct sunlight and dust
}Do not use chemicals close to the system.
}Ensure the maximum ambient and operating temperatures are not exceeded.
}Ensure that neither liquids nor objects can enter the unit at any time.
}Do not position the system close to flammable materials.

Installation
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5.2 Dimensions
b3
b1
h1
b2
h4
b4
h2*
h3*
t1
t2*
t3*
Front view Plan view Side view
Mounting cutout
PMI v507 PMI v512
b1/mm
h1/mm
216 (8.504")
153 (6.024")
332 (13.071")
222 (8.740")
b2/mm
h2*/mm
t2*/mm
199 (7.835")
136 (5.354")
33.5 (1.319")
315 (12.402")
205 (8.071")
31.5 (1.240")
b3/mm
h3*/mm
t3*/mm
144.4 (5.685")
83 (3.268")
25.9 (1.020")
146.6 (5.772")
101 (3.976")
25.9 (1.020")
t1/mm 6 (0.236") 6 (0.236")
b4/mm
h4/mm
200 + 1 (7.874" + 0.039")
137 + 1 (5.394" + 0.039")
316 + 1 (12.441" + 0.039")
206 + 1 (8.11" + 0.039")
h*/t* = Dimensions without connections
Allow extra for hardware connections!

Installation
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5.3 Installing the unit
When installing the unit, please note the following:
}For reasons of stability, the front panel, console or control cabinet should have a wall
thickness of at least 2.5mm.
}To avoid a build-up of heat, a distance of a 10cm/3.94" should be maintained all round
the system.
}Ensure the information given for the ambient and operating temperatures in the tech-
nical details is observed.
}Protection type IP65 (PMI v507)/IP66 (PMI v512) is only guaranteed when
– the fixing screws are tightened as follows: min. 0.3Nm, max. 0.5Nm.
– the gasket is not damaged
– the wall thickness is at least 2.5mm.
5.4 Installation
Fig.: Installing the PMI v507

Installation
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Fig.: Installing the PMI v512

Wiring
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6 Wiring
6.1 General wiring guidelines
}Electrical or electronic components which could cause interference (contactors, thyris-
tors, relay coils and solenoid valve coils) should be physically separate from data lines.
We recommend you use a sheet metal (MU metal) bulkhead between both areas.
}Data lines and power lines should be laid separately to avoid capacitive and inductive
interference (recommended minimum distance = 10 cm/3.94").
}Screened data lines should also be laid in a different cable duct to the main power
lines.
}Power lines should be as short as possible
}Power lines should be twisted pair cables.
}We recommend a max. length of 2 m for the USB cable, to guarantee reliable data
transfer.
}UL requirement: only use copper wiring that will withstand 60/75°C for the supply
voltage; maximum torque setting: 0.5-0.6 Nm.
6.1.1 Shielding
}Connect the power cable shield with low impedance to earth.
}Use only shielded data lines.
}For high-frequency reasons, we recommend that the shielding on the data line cable
(RS 232 cable) is earthed on both sides. If you are using longer cables and there is the
possibility of transient currents, we recommend one of the following methods:
– Use equipotential bonding conductors
– Use electrical isolation
}Connect data line shields to a bus bar.
}Make the connection of the bus bar to the control cabinet/system as short and with as
low impedance as possible.
}Fasten the braided shield to the shield bar over as large a surface area as possible
(e.g. with metal hose clips or PUK cable clips).
6.1.2 Measures to protect against interference voltages
}Wire-up inductive loads (e.g. contactor coils, relay coils and solenoid valve coils) using
suppression elements (e.g. RC networks). This is particularly important if these induct-
ive loads are very close to the power supply or are fed from the same supply.
}If strong magnetic fields are present, we recommend you use a bulkhead separator, i.e.
metal sheet (MU-metal).

Wiring
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6.2 Connecting the Unit
6.2.1 Supply voltage
The connection for the 24VDC supply is located on the side of the housing.
1 2 3
Fig.: Layout of supply voltage connector
}1: Functional earth
}2: 0 V
}3: + 24 VDC
UL requirement: Use a 24 VDC power supply (isolating source). Connect a max. 5 A fuse
between the power supply and PMI.