Pilz PMI m309 diag User manual

Operator terminals
PMI m309 diag
Operating manual – No. 21870-EN-02

This document is a translation of the original document.
All rights to this documentation are reserved by Pilz GmbH & Co. KG. Co ies may be made
for internal ur oses.
Suggestions and comments for im roving this documentation will be gratefully received.
Pilz
®
, PIT
®
, PMI
®
, PNOZ
®
, Primo
®
, PSEN
®
, PSS
®
, PVIS
®
, SafetyBUS
®
, SafetyEYE
®
,
SafetyNET
®
, the s irit of safety
®
are registered and rotected trademarks of
Pilz GmbH & Co. KG in some countries.
SD means Secure Digital.

1PMI m309 diag operating manual
ENGLISH
Introduction 1-1
Overview of operating manual 1-1
Definition of symbols 1-3
Overview 2-1
Concept 2-1
Components 2-1
Display 2-1
Interfaces 2-1
Range 2-2
Safety 3-1
Intended use 3-1
Safety regulations 3-2
Unit-specific safety regulations 3-3
Unit description 4-1
Front view 4-1
Side view 4-2
Interfaces 4-3
USB port 4-3
Installation and wiring 5-1
Safety 5-1
Installation site and unit surroundings 5-1
Nominal dimensions 5-2
Installing the unit 5-3
Installation 5-4
Contents

Contents
PMI m309 diag operating manual2
Connecting the unit 5-5
Supply voltage 5-5
Cable layout 5-5
Earth connector 5-6
Screening 5-6
Measures to protect against interference voltages 5-7
Connection example 5-7
Commissioning 6-1
Activating the setup 6-1
Control Panel 6-2
Default diagnostic setting 6-2
PVIS expanded diagnostics 6-3
Connect to PVIS OPC Server 6-3
Select device/project (Restore) 6-4
Configure connection (Connection Settings) 6-5
PNOZmulti/PSS (Serial) 6-5
PNOZmulti/PSS (TCP) 6-6
Enter PMI’s IP address 6-7
Save diagnostic project (Backup) 6-8
Select diagnostic language (Language) 6-9
Backup and Restore 6-10
Password Settings 6-11
System 6-12
Care and maintenance 7-1
Cleaning the touchscreen 7-1
Protective membranes 7-1
Appendix 8-1
Technical details 8-1

1-1PMI m309 diag operating manual
This operating manual is valid for the following unit:
PMI m309 diag
It is valid until new documentation is published. The latest documentation is
always enclosed with the unit.
In this manual the unit is called PMI.
The documentation comprises:
• The hardware description for the PMI m309 diag
• A description of the setup and configuration required for connection to
the PVIS OPC Server
A description of the PVIS expanded diagnostics with PVIS ActiveX Control
and the connection to the PVIS OPC Server can be found in the following
operating manual:
PVIS System Description
INFORMATION
This operating manual is intended for instruction and should be retained
for future reference.
Overview of operating manual
This operating manual is divided into the following chapters:
1 Introduction
The introduction is designed to familiarise you with the contents,
structure and specific instructions in this operating manual.
2 Overview
This chapter provides information on the unit’s most important
features and gives a brief overview of the application range.
3 Safety
This chapter absolutely must be read. It contains important informa-
tion on safety and intended use.
Introduction

Introduction
1-2 PMI m309 diag operating manual
4 Unit description
Introduces the PMI m309 diag in short, simplified form.
5 Installation and wiring
This chapter describes how to install and wire the PMI m309 diag.
6 Commissioning
This chapter describes the setup and the connection to the OPC
Server.
7 Care and maintenance
This chapter describes how to care for and maintain the
PMI m309 diag.
8 Technical details

1-3PMI m309 diag operating manual
Definition of symbols
Information in this manual that is of particular importance can be identified
as follows:
DANGER!
This warning must be heeded! It warns of a hazardous situation that
poses an immediate threat of serious injury and death and indicates
preventive measures that can be taken.
WARNING!
This warning must be heeded! It warns of a hazardous situation which
could lead to serious injury or death and indicates preventive measures
that can be taken.
CAUTION!
This refers to a hazard that can lead to a less serious or minor injury plus
material damage, and also provides information on preventive measures
that can be taken.
NOTICE
This describes a situation in which the unit(s) could be damaged and also
provides information on preventive measures that can be taken.
INFORMATION
This gives advice on applications and provides information on special
features, as well as highlighting areas within the text that are of particular
importance.

Introduction
1-4 PMI m309 diag operating manual
Notes

2-1PMI m309 diag operating manual
Overview
Concept
The diagnostic terminal PMI m309 diag is used for diagnostics on
PVIS-compatible devices. Diagnostics are facilitated through the
connection of these devices to the PVIS OPC Server.
The PMI is supplied with a default diagnostic configuration and a default
PMI configuration, so it can immediately be used for device diagnostics
(display of system messages).
The touchscreen is integrated within a robust housing. The function keys
can be used to call up various defined functions.
When installed properly, the front of the unit meets protection type IP65.
Components
Display
• PMI m309 diag: 3.5" (89 mm), 320 x 240 pixels and 32 768 colours
Interfaces
The operator terminal has:
• Two serial RS 232 interfaces; one of the interfaces is switchable
(RS 232/422/485).
• One Ethernet interface
• Two USB Host interfaces
• One USB Slave interface
• One audio interface

Overview
2-2 PMI m309 diag operating manual
Range
• Operator terminal
• 4 PMI retaining clamps
4 raised head screws (M4)
• Plug for supply voltage
• Documentation

3-1PMI m309 diag operating manual
Intended use
The diagnostic terminal PMI m309 diag is used for diagnostics on
PVIS-compatible devices. PVIS-compatible devices are:
• Programmable safety and control systems
- (PSS/SafetyBUS p) 3rd generation with an
FS operating system version >= 53
• PNOZmulti safety relays:
- PNOZ m0p from Version 2.0
- PNOZ m1p from Version 5.0
- PNOZ m2p from Version 2.0
Diagnostics are facilitated through the connection of these devices to a
PVIS OPC Server.
CAUTION!
The unit is not designed for use in applications with high safety require-
ments (e.g. E-STOP)!
The unit is designed to be installed within an electromagnetic industrial
environment. To ensure electromagnetic compatibility, the correct proce-
dures must be carried out when installing the unit. Intended use includes
complying with the technical details stated at the end of this operating
manual. Any component, technical or electrical modifications carried out
will be deemed as improper use.
Safety

PMI m309 diag operating manual3-2
Safety
Safety regulations
Failure to keep to the following safety regulations will render all
warranty and liability claims invalid.
Additionally, all rules and regulations for accident prevention for the par-
ticular area of application must be met. In particular, VDE and all local
regulations regarding safety measures should also be taken into account.
Use of qualified operating personnel
It is the owner’s responsibility to employ only personnel who
• are familiar with the basic regulations concerning health and
safety/accident prevention,
• have read and understood the safety information given in this operating
manual.
Installation and commissioning must only be carried out by competent,
qualified personnel. This is particularly important for electrical connections.
CAUTION!
Electrostatic discharge can damage components in the unit. Before work-
ing in the area of the interfaces and memory cards, ensure against dis-
charge by touching an earthed, conductive surface or by wearing an
earthed armband, for example.
Warranty and liability
All claims to warranty and liability will be rendered invalid if:
• The unit was used contrary to the purpose for which it is intended
• Damage can be attributed to not having followed the guidelines in the
documentation
• Unauthorised modifications were carried out
• The unit was used outside the technical specifications
• The unit was opened or unauthorised repairs were carried out
• Operating personnel were not suitably trained or adequately instructed

3-3PMI m309 diag operating manual
Unit-specific safety regulations
Before you install and commission the unit, you should refer to any regula-
tions to this regard as laid down by the controller manufacturer or owner.
•Installation site
- Do not position PMI m309 diag close to flammable materials.
- When installing the unit within a control cabinet, you must ensure the
unit’s venting slots are not obstructed, otherwise the unit could be
damaged via overheating.
- Protect the unit from direct sunlight and dust.
•Measures to protect against interference
- If necessary, use bulkhead separators to protect the unit from sources of
interference.
- Inductive loads within the environment (e.g. contactor, relay and sole-
noid valve coils) are to be wired using suppression elements (e.g. RC
elements). This is particularly important if these inductive loads are fed
from the same supply.
- Route power cable physically separate from the data lines (recom-
mended minimum distance: 10 cm/3.94"). This will avoid inductive and
capacitive interference.
- Connect the earth point to the earth conductor PE using the shortest
possible copper conductor (cross section ≥2.5 mm2).
Interference voltages (supply and signal lines) and electrostatic
voltages (contact) are diverted via the earthing point.
•Supply voltage
- The supply voltage must be +24 V DC.
WARNING!
Safe electrical isolation must be ensured for the external 24 V supply.
Failure to do so could result in electric shock. Power supplies must con-
form to DIN VDE 0551/EN 60 742 and EN 50178.

PMI m309 diag operating manual3-4
Safety
•Operation
- Plan the system correctly to ensure that a communication error
between the PMIvisu/PMIopen and the host computer does not cause a
malfunction.
- Do not operate the touchscreen interface using hard or heavy objects or
apply excessive pressure.
- The maximum ambient temperature must not be exceeded when using
the unit.
- Do not pour liquids over the unit or insert any objects into the unit.
- When in storage and during operation, protect the unit from vibration
and shock.
- Avoid using chemicals close to the unit.
•Maintenance
Do not use thinners or organic solvents to clean the unit and
touchscreen interface.
NOTICE
The touchscreen interface is not abrasion-resistant; if it is dirty, please
clean with care and do not apply heavy pressure.
Further information on care and maintenance of the touchscreen can be
found in chapter 7.

4-1PMI m309 diag operating manual
1
Fig. 4-1: Front view
3
2
Front view
1: F1 ... F4 (function keys)
2: Touchscreen (see "Technical details")
3: ESC, Enter, Cursor Up, Cursor Down
Unit description

PMI m309 diag operating manual4-2
Unit description
Side view
1: LINE OUT audio interface
2: USB-Slave
3: USB-Host 2
4: USB-Host 1
5: COM2 (RS-232/422/485 switchable) serial interface
6: COM1 (RS-232) serial interface
7: Earthing
8: +24 VDC supply voltage
9: Ethernet interface (100 BaseTX)
42
Fig. 4-2: Side view
13
7985 6

4-3PMI m309 diag operating manual
Interfaces
Assignment of the RS-232 interfaces
(COM1, COM2 in RS-232 mode)
Assignment of the RS-422/485 interface
(COM2, must be switched to RS-422/485 in the setup)
DCD
RxD
TxD
DTR
GND
DSR
n.c.
RTS
CTS
1
2
3
4
5
6
7
8
9
PMI
9-pin
D-Sub connector
Fig. 4-3: Assignment of the RS-232 interfaces
RxD+
RxD-
TxD+
TxD-
GND
n.c.
n.c.
n.c.
n.c.
1
2
3
4
5
6
7
8
9
PMI
9-pin
D-Sub connector
Fig. 4-4: Assignment of the RS-422/485 interface
USB port
INFORMATION
The USB port is a standard interface, which is unsuitable for continuous
duty in an industrial environment due to its reduced noise immunity. For
this reason you should limit the time you spend using the USB port to data
transfer and PMI diagnostics.
n.c. = not
connected
n.c. = not
connected

PMI m309 diag operating manual4-4
Unit description
Notes

5-1PMI m309 diag operating manual
Installation and wiring
Safety
Please read the safety guidelines before assembling and installing
the PMI.
Before you install and commission the unit, you should refer to any
regulations to this regard as laid down by the manufacturer or operator.
Installation site and unit surroundings
• Keep as large a distance as possible between the system and any elec-
tromagnetic fields, particularly when frequency converters are nearby.
• To avoid the build-up of heat, a distance of 10 cm/3.94" should be main-
tained all round the unit.
• Protect the unit from direct sunlight and dust.
• Do not use chemicals close to the unit.
• Ensure the maximum permissible ambient and operating temperatures
are not exceeded.
• Ensure that neither liquids nor objects can enter the unit at any time.
• Do not position the unit close to flammable materials.

Installation and wiring
5-2 PMI m309 diag operating manual
Nominal dimensions
h*/t* Nominal dimensions without connectors
NOTE: Allow extra for hardware connections!
Front view View from the top Side view
Mounting cut-out
h1
b1
b2
h2
t*
b3
h4
b1/mm
h1/mm
b2/mm
h2/mm
h3*/mm
t*/mm
b3/mm
h4/mm
PMI m309 diag
157 (6.181")
87 (3.425")
135,8 (5.354")
8 (0.314")
66 (2.598")
52 + 28 (2.047" + 1.102")
138 + 1 (5.433" + 0.039")
68 + 0,7 (2.677" + 0.027")
Fig. 5-1: Nominal dimensions
h3*