Pilz PMI 6 User manual

PMI 6
Operating Manual 1003280-EN-01
}Operator terminals

Preface
This document is a translation of the original document.
All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made
for internal purposes. Suggestions and comments for improving this documentation will be
gratefully received.
Source code from third-party manufacturers or open source software has been used for
some components. The relevant licence information is available on the Internet on the Pilz
homepage.
Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®,
SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks
of Pilz GmbH & Co. KG in some countries.
SD means Secure Digital

Contents
Operating Manual PMI 6
1003280-EN-01 3
Section 1 Introduction 5
1.1 Validity of documentation 5
1.2 Using the documentation 5
1.3 Definition of symbols 5
Section 2 Overview 7
2.1 Unit structure 7
2.1.1 Unit features 7
2.2 Front view 8
2.3 Scope of supply 8
Section 3 Safety 9
3.1 Intended use 9
3.2 Safety regulations 10
3.2.1 Use of qualified personnel 10
3.2.2 Warranty and liability 10
3.2.3 Disposal 10
3.3 Unit-specific safety regulations 10
3.3.1 Installation site 10
3.3.2 Measures to protect against interference 11
3.3.3 Supply voltage 11
3.3.4 Operation 11
3.3.5 Maintenance 12
Section 4 Function description 13
4.1 Features 13
4.2 Side view 13
Section 5 Installation 15
5.1 Safety 15
5.1.1 Installation site and unit surroundings 15
5.2 Dimensions 16
5.3 Installing the unit 17
5.4 Installation 17
Section 6 Wiring 18
6.1 General wiring guidelines 18
6.1.1 Shielding 18
6.1.2 Measures to protect against interference voltages 18
6.2 Supply voltage 19
6.3 Connection example 19
6.4 Interfaces 20
6.4.1 RS232 interface (COM1) 20
6.4.2 CANopen interface 20

Contents
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Section 7 Putting into Service 21
7.1 Activating the setup 21
7.2 Control Panel 21
7.2.1 Backup and restore 21
7.2.2 Password settings 21
7.2.3 Date/time 24
7.2.4 Display 24
7.2.5 Keyboard & soft keyboard 24
7.2.6 Network and dial-up 24
7.2.7 Regional settings 25
7.2.8 Storage Manager 25
7.2.9 System 25
7.2.10 Edit PMI Start 25
7.2.11 Taskbar and desktop 26
7.2.12 Network servers 26
7.2.13 Internet options 26
7.3 Start mode 26
7.3.1 Automatically copy to system folder (\windows) 26
7.3.2 Batch file PMIStart.cmd 26
7.3.3 Running services 26
7.3.4 Network settings 27
7.3.5 Various basic settings 27
Section 8 Care and Maintenance 28
8.1 Cleaning the touchscreen 28
Section 9 Attachment 29
9.1 Supported Windows components 29
9.2 Windows CE Shell commands 34
9.3 Windows CE Shell commands - Pilz expansions 35
Section 10 Technical details 40
Section 11 Order reference 42
11.1 Product 42

Introduction
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1 Introduction
1.1 Validity of documentation
This operating manual is valid for the following products
}PMI 607 Control
}PMI 612 Control
It is valid until new documentation is published.
This operating manual explains the function and operation, describes the installation and
provides guidelines on how to connect the product.
1.2 Using the documentation
This document is intended for instruction. Only install and commission the product if you
have read and understood this document. The document should be retained for future ref-
erence.
1.3 Definition of symbols
Information that is particularly important is identified as follows:
DANGER!
This warning must be heeded! It warns of a hazardous situation that poses
an immediate threat of serious injury and death and indicates preventive
measures that can be taken.
WARNING!
This warning must be heeded! It warns of a hazardous situation that could
lead to serious injury and death and indicates preventive measures that can
be taken.
CAUTION!
This refers to a hazard that can lead to a less serious or minor injury plus
material damage, and also provides information on preventive measures
that can be taken.

Introduction
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1003280-EN-01 6
NOTICE
This describes a situation in which the product or devices could be dam-
aged and also provides information on preventive measures that can be
taken. It also highlights areas within the text that are of particular import-
ance.
INFORMATION
This gives advice on applications and provides information on special fea-
tures.

Overview
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1003280-EN-01 7
2 Overview
2.1 Unit structure
The PMI is an operator terminal that is used to operate and monitor technical processes.
2.1.1 Unit features
}Capacitive touchscreen
}Character set: Unicode
}1 SD card slot
}Memory:
512 MB DDR SDRAM
}1 serial interface
}1 Ethernet interface
}1 CANopen interface
}2 USB host interfaces
}Real-time clock
}User-specific applications and various visualisation software packages can be installed

Overview
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2.2 Front view
[1]
Legend
[1] Touchscreen (see Technical details [ 40])
2.3 Scope of supply
}Operator terminal
}Retaining clamps
}Connector plug for power supply
}Projection stand
}RJ45 cable for fieldbus junction box
}SD card as application memory

Safety
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3 Safety
3.1 Intended use
This device is used to operate and monitor technical processes.
The PMI offers the possibility of installing software from third-party suppliers. Pilz GmbH &
Co. KG accepts no liability for any damages, nor does it provide support or any guarantee
for the functional efficiency of the installed software.
INFORMATION
Ensure that the visualisation software is suitable for the processor type X86
and the operating system Windows Embedded Compact 7.
CAUTION!
The unit is not designed for use in applications with stringent safety require-
ments (e.g. E-STOP).
The following is deemed improper use in particular:
}Any component, technical or electrical modification to the product
}Use of the product outside the areas described in this manual
}Use of the product outside the technical details (see Technical details [ 40]).
NOTICE
EMC-compliant electrical installation
The product is designed for use in an industrial environment. The product
may cause interference if installed in other environments. If installed in other
environments, measures should be taken to comply with the applicable
standards and directives for the respective installation site with regard to in-
terference.

Safety
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3.2 Safety regulations
3.2.1 Use of qualified personnel
The products may only be assembled, installed, programmed, commissioned, operated,
maintained and decommissioned by competent persons.
A competent person is someone who, because of their training, experience and current pro-
fessional activity, has the specialist knowledge required to test, assess and operate the
work equipment, devices, systems, plant and machinery in accordance with the general
standards and guidelines for safety technology.
It is the company’s responsibility only to employ personnel who:
}Are familiar with the basic regulations concerning health and safety / accident preven-
tion
}Have read and understood the information provided in this description under "Safety"
}And have a good knowledge of the generic and specialist standards applicable to the
specific application.
3.2.2 Warranty and liability
All claims to warranty and liability will be rendered invalid if
}The product was used contrary to the purpose for which it is intended
}Damage can be attributed to not having followed the guidelines in the manual
}Operating personnel are not suitably qualified
}Any type of modification has been made (e.g. exchanging components on the PCB
boards, soldering work etc.).
3.2.3 Disposal
}When decommissioning, please comply with local regulations regarding the disposal of
electronic devices (e.g. Electrical and Electronic Equipment Act).
3.3 Unit-specific safety regulations
Before you install or commission the system, you should refer to any guidelines laid down
by the control manufacturer or operator.
3.3.1 Installation site
}Do not position PMI close to highly flammable materials.
}When installing the device within a control cabinet, you must ensure the ventilation slots
are not obstructed, otherwise the device could be damaged through overheating.
}Protect the device from direct sunlight and dust.
}Please note the guidelines given under “Installation”.

Safety
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3.3.2 Measures to protect against interference
}If necessary, use bulkhead separators to protect the unit from sources of interference.
}Inductive loads within the environment (e.g. contactor, relay and solenoid valve coils)
should be wired using suppression elements (e.g. RC elements). This is particularly im-
portant if these inductive loads are fed from the same supply.
}The power cables and the data cables should be physically separated from each other
in their own conduits (recommended minimum distance: 10 cm/3.94"). This will avoid in-
ductive and capacitive interference.
}The prescribed earth point for the functional earth guarantees compliance with
noise immunity requirements.
Connect the functional earth to the central earth point in star form. A cable cross sec-
tion of at least 1.5mm² should be used for the connection. Connections should be kept
as short as possible.
3.3.3 Supply voltage
}The supply voltage must be +24VDC
CAUTION!
Safe electrical isolation must be ensured for the external power supply gen-
erating the 24V voltage supply. Failure to do so could result in electric
shock. Power supplies must conform to DINVDE0551/EN60742 and
EN50178.
3.3.4 Operation
}Plan the system correctly to ensure that a communication error between the PMI and
the host computer does not cause a malfunction.
}Do not operate the touchscreen interface using hard or heavy objects or apply excess-
ive pressure.
}The maximum ambient temperature must not be exceeded when using the unit.
}Do not pour liquids over the unit or insert any objects into the unit.
}When in storage and during operation, protect the unit from vibration and shock.
}Avoid using chemicals close to the system.

Safety
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3.3.5 Maintenance
}Do not use thinners or organic solvents to clean the unit and touchscreen surface.
Further information on care and maintenance of the touchscreen can be found in the
chapter "Care and Maintenance".

Function description
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4 Function description
4.1 Features
The operator terminal has a memory in which visualisation software can be installed. With
the help of this software, processes can be shown on the display and directly influenced via
the touchscreen. A fieldbus interface (CANopen), Ethernet (e.g.: Modbus) and an RS232
interface are available for the transfer of data, e.g. diagnostic data, and for communication
with other subscribers.
The device is equipped with a real-time clock.
4.2 Side view
[1] [2] [3] [4] [5] [6]
[5] [7]
[7]
[8] [9] [10] [11] [12] [13]
Legend
[1] SD/SDHC card slot
[2] Reset button
[3] Status LED
[4] Reserved
[5] Reserved
[6] Ethernet interface

Function description
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1003280-EN-01 14
[7] Fieldbus junction box
[8] Supply voltage +24 VDC
[9] Serial interface COM1 (RS232)
[10] USB Slave
[11] USB Host 1
[12] USB Host 2
[13] Functional earth

Installation
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5 Installation
5.1 Safety
NOTICE
Damage due to electrostatic discharge!
Electrostatic discharge can damage components. Ensure against discharge
before touching the product, e.g. by touching an earthed, conductive sur-
face or by wearing an earthed armband.
Please read the safety guidelines before assembling and installing the PMI.
Before you install or commission the system, you should refer to any guidelines laid down
by the plant manufacturer or operator.
5.1.1 Installation site and unit surroundings
NOTICE
Damage due to heat accumulation!
To avoid the accumulation of heat, a distance of 10 cm/3.94" should be
maintained around the device.
To achieve optimum air circulation, install the device at an angle of 45° -
90°.
}Keep as large a distance as possible between the system and any electromagnetic
fields, particularly when frequency converters are nearby.
}Protect the system from direct sunlight and dust.
}Do not use chemicals close to the system.
}Ensure the maximum ambient and operating temperatures are not exceeded.
}Ensure that neither liquids nor objects can enter the device at any time.
}Do not position the system close to flammable materials.

Installation
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5.2 Dimensions
b3
b1
h1
b2
h4
b4
h2*
h3*
t1
t2*
t3*
Front view Plan view Side view
Mounting cutout
PMI 607 Control PMI 612 Control
b1/mm
h1/mm
216 (8.504")
153 (6.024")
332 (13.071")
222 (8.740")
b2/mm
h2*/mm
t2*/mm
199 (7.835")
136 (5.354")
33.5 (1.319")
315 (12.402")
205 (8.071")
31.5 (1.240")
b3/mm
h3*/mm
t3*/mm
146.6 (5.772")
101 (3.976")
45.5 (1.791")
146.6 (5.772")
101 (3.976")
45.5 (1.791")
t1/mm 6 (0.236") 6 (0.236")
b4/mm
h4/mm
200 + 1 (7.874" + 0.039")
137 + 1 (5.394" + 0.039")
316 + 1 (12.441" + 0.039")
206 + 1 (8.11" + 0.039")
h*/t* = Dimensions without connections
Allow extra for hardware connections!

Installation
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1003280-EN-01 17
5.3 Installing the unit
When installing the device, please note the following:
}For reasons of stability, the front panel, console or control cabinet should have a wall
thickness of at least 2.5mm.
}To avoid the accumulation of heat, a distance of 10 cm/3.94" should be maintained
around the device.
}Ensure the information given for the ambient and operating temperatures in the tech-
nical details is observed.
}IP65 protection can only be guaranteed when
– the device's fixing screws are tightened with the following torque: min. 0.2Nm, max.
0.4Nm.
– the gasket is not damaged.
– the wall thickness is at least 2.5mm.
5.4 Installation
Fig.: Installing the PMI 607 Control
Fig.: Installing the PMI 612 Control

Wiring
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6 Wiring
6.1 General wiring guidelines
}Electrical or electronic components that could cause interference (contactors, thyristors,
relay coils and solenoid valve coils) should be physically separate from data cables.
We recommend you use a sheet metal (MU metal) bulkhead between both areas.
}Data cables and power cables should be laid separately to avoid capacitive and induct-
ive transmission (recommended minimum distance = 10 cm/3.94").
}Shielded data cables should also be laid in a different cable duct to the main power
cables.
}Power cables should be as short as possible.
}Power cables should be twisted pair cables.
}We recommend a max. length of 2 m for the USB cable, to guarantee reliable data
transfer.
}Use cables with a cross section of 0.5 … 1.0 mm², ferrules without plastic collar in ac-
cordance with DIN 46228/1 for the fieldbus terminal connections.
6.1.1 Shielding
}Connect the power cable shield with low impedance to earth.
}Use only shielded data lines.
}For high-frequency reasons, we recommend that the shielding on the data line cable
(RS 232 cable) is earthed on both sides. If you are using longer cables and there is the
possibility of transient currents, we recommend one of the following methods:
– Use equipotential bonding conductors
– Use electrical isolation
}Connect data line shields to a bus bar.
}Make the connection of the bus bar to the control cabinet/system as short and with as
low impedance as possible.
}Fasten the braided shield to the shield bar over as large a surface area as possible
(e.g. with metal hose clips or PUK cable clips).
6.1.2 Measures to protect against interference voltages
}Wire-up inductive loads (e.g. contactor coils, relay coils and solenoid valve coils) using
suppression elements (e.g. RC networks). This is particularly important if these induct-
ive loads are very close to the power supply or are fed from the same supply.
}If strong magnetic fields are present, we recommend you use a bulkhead separator, i.e.
metal sheet (MU-metal).

Wiring
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6.2 Supply voltage
The connection for the 24VDC supply is located on the side of the housing.
1 2 3
Fig.: Layout of supply voltage connector
}1: Functional earth
}2: 0 V
}3: + 24 VDC
6.3 Connection example
[1]
[2] [3]
[4] [5]
[3]
[4] [5]
[6]
Fig.: Connection example
Legende
[1] Earth star point of the unit or control cabinet
[2] Earth bus bar
[3] Supply voltage

Wiring
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1003280-EN-01 20
[4] Functional earthing terminal (electronic)
[5] Functional earthing bolts (housing)
[6] Data line shield
0V and are connected internally.
6.4 Interfaces
Connect X7 and X7 fieldbus to the fieldbus junction cable.
6.4.1 RS232 interface (COM1)
GND
DTR
TxD
RxD
DCD
RI
CTS
RTS
DSR
6.4.2 CANopen interface
CAN_SHLD
n.c.
CAN_GND
CAN_L
n.c.
n.c.
n.c.
CAN_H
n.c.
}n.c. = not connected