Pitco E7 User manual

Installation,
Operation,
and
Maintenance
Manual
For
Electric
Fryers
With
Options
Including
Built-In
and
UFM
(Spacefighter)
Filter
Systems
Covering
Models
El,
E7B,
E14,
E14B,
E14X,
E18,
&
E18B

Pitco
Frialator
#L20-054
Revision
9
Rev.
Date
02/98

NOTICES
There
are
three
different
types
of
notices
that
you
should
be
familiar
with,
a
NOTICE,
CAUTION,
and
WARNING.
A
NOTICE
is
a
special
note
used
to
call
attention
to
a
particularly
important
point.
CAUTION
is
used
to
point
out
a
procedure
or
operation
which
may
cause
equipment
damage.
The
WARNING
notice
is
the
most
important
of
the
three
because
it
warns
of
an
operation
that
may
cause
personal
injury.
Please
familiarize
yourself
with
your
new
cooker
before
operating
it
and
heed
the
notices
throughout
this
manual.
The
WARNINGS
are
listed
below
and
on
the
following
page
for
your
review
prior
to
operating
the
unit.
FOR
YOUR
SAFETY
DO
NOT
store
or
use
gasoline
or
other
flammable
vapors
or
liquids
in
the
vicinity
of
this
or
any
other
appliance.
WARNING:
Improper
installation,
adjustment,
alter¬
ation,
service
or
maintenance
can
cause
property
dam¬
age,
injury
or
death.
Read
the
installation,
operating
and
maintenance
thoroughly
before
installing
or
ser¬
vicing
this
equipment
THIS
MANUAL
MUST
BE
RETAINED
FOR
FUTURE
REFERENCE

SAFETY
SAFETY
SAFETY
SAFETY
SAFETY
SAFETY
The
fryer
must
be
electrically
grounded
in
accordance
with
local
codes.
If
local
codes
do
not
apply
follow
the
requirements
of
National
Code
ANSI/
NFPA
70-1990
Before
proceeding
with
installation,
ensure
that
the
switch(s)
marked
OFF-
ON-START
are
in
the
OFF
position.
Also
ensure
that
all
the
circuit
breakers
for
the
apphance(s)
are
OPEN
or
OFF.
NEVER
connect
the
fryer
with
power
applied
to
the
power
lines.
Some
appliances
have
more
than
one
power
supply.
Make
sure
they
are
ALL
disconnected.
The
heating
elements
MUST
be
covered
with
water
or
oil
before
they
are
turned
on.
NEVER
turn
on
the
fryer
unless
the
elements
are
covered
by
at
least
one
inch
of
liquid.
Never
melt
blocks
of
shortening
on
top
of
the
heating
elements.
This
will
cause
a
fire,
and
void
your
warranty.
Water
and
shortening
DO
NOT
mix.
Keep
liquids
away
from
hot
shortening.
Dropping
liquid
frozen
food
into
the
hot
shortening
will
cause
violent
boiling.
At
operating
temperature
the
shortening
temperature
will
be
greater
than
300°F.
Extreme
care
should
be
used
when
filtering
operating
temperature
shortening
to
avoid
personnel
injury.
It
will
be
easier
and
safer
if
the
filter
assembly
has
cooled
to
room
temperature
before
handling
any
filter
parts.
All
power
supplies
must
be
disconnected
before
servicing
or
cleaning
the
appliance.
Some
appliances
have
more
than
one
power
supply.
Make
sure
they
are
ALL
disconnected.
SAFETY
SAFETY
SAFETY
SAFETY

SAFETY
SAFETY
SAFETY
SAFETY
SAFETY
DANGER
-
HIGH
VOLTAGE
PRESENT
The
fuses
for
the
fryer's
heating
elements
and
controls
are
located
inside
the
entrance
box.
Extreme
care
must
be
taken
when
opening
the
entrance
box.
NEVER
remove
the
entrance
box
cover
unless
all
power
to
the
appliance
has
been
disconnected.
SAFETY
SAFETY
SAFETY
SAFETY
SAFETY

Table
of
Contents
Section
Title
Page
Safety
Notice
Table
of
Contents
...
List
of
Tables
and
Figures.i
v
Chapter
1:
General
Information
and
Installation.1-1
1.1
WHICH
FRYER
DO
I
HAVE?.M
1.2
CHECKING
YOUR
NEW
FRYER.1-2
1.2.1
Check
Your
Order.
1
-
2
1.3
ASSEMBLY
AND
LEVELING
.1-3
1.3.1
Leg/Caster
Installation
and
Adjustment.1-3
1.3.2
Assembling
multi
fryer.1-3
1.3.3
Basket
Lift
Access.1-4
1.4
INSTALLATION.1-4
1.4.1
Installation
Clearances.1-4
1.4.2
C0
2
Fire
System.1-4
1.4.3
Electrical
Connection.1-5
1.4.4
Ventilation
and
Fire
Safety
Systems.1-8
1.5
INITIAL
ADJUSTMENTS.1-9
1.5.1
Visual
Checks.1-9
1.5.2
Initial
Cleaning.1-10
1.5.3
Thermostat
Calibration
Check
-
Backup
Thermostat
Only.1-11
Chapter
2:
Operating
Instructions.2-1
2.1
FILLING
THE
FRYER.2-1
2.1.1
Filling
the
Fryer
With
Liquid
Shortening.2-1
2.1.2
Filling
the
Fryer
With
Solid
Shortening.2-1
2.2
OPERATING
INSTRUCTIONS
-
WITHOUT
COMPUTER.2-2
2.2.1
Fryer
Start-Up.
2
-2
2.2.2
Automatic
Basket
Lifts
(Opional).
2
-3
2.2.3
Fryer
Shutdown.2-3
2.3
OPERATING
INSTRUCTIONS
-
WITH
A
COMPUTER
..2-4
2.3.1
Fryer
Start-Up.2-4
2.3.2
Product
Selection.2-4
2.3.3
Shutdown.2-4
2.3.4
Power
Failure.2-4
2.4
THE
INTELLIFRY
COMPUTER.2-5
2.4.1
Checking
the
Temperature
functions
and
Cooking
Times.2-6
2.4.2
Programming
Cook
Time,
Shake
Time
and
Hold
Times...
2
-6
i

Table
of
Contents
(Continued)
Section
Title
Page
2.4.3
Programming
Cooking
Temperature.2-7
2.4.4
Level
2
Programming.2-7
2.5
THE
DIGITAL
CONTROL.2-8
2.5.1
Operating
the
Digital
control.2-8
2.5.2
Programming
the
Digital
control.2-9
2.6
SHORTENING
FILTER
PROCEDURES.2-10
2.6.1
General
Filter
Hints.2-12
2.6.2
Filter
Procedures.2-13
2.6.3
Using
The
UFM
Module
as
a
Portable
Filter.2-15
2.7
DAILY
CLEANING.2-16
CHAPTER
3:
Owner
Maintenance
and
Adjustments.3-1
3.1
FILTER
MEDIA
REPLACEMENT.3-1
3.1.1
UFM
Filter
System.3-1
3.1.2
Built-In
Filter
System.3-4
3.2
WEEKLY
FRYER
CLEANING
(BOIL
OUT).3-8
3.3
INSTALLING
THE
OPTIONAL
FLUSH
HOSE.3-9
3.4
BASKET
LIFT
LUBRICATION.3-9
3.5
CHECKING
AND
REPLACING
FUSES.3-9
3.6
TROUBLESHOOTING.3-11
3.6.1
Fryer
Troubleshooting
-
Without
a
Computer.3-11
3.6.2
Fryer
Troubleshooting
-
With
a
Computer.3-16
3.6.3
Built-In
Filter
Troubleshooting.3-18
3.6.4
UFM
Filter
Troubleshooting.3-20
ii

List
of
Tables
and
Figures
Table
Title
Page
1-1
Fryer
Model
Information.1-1
1-2
Electrical
Requirements
for
Various
Models.
1-6
1-3
Ventilation
and
Fire
Safety
References.1-8
Figure
Title
Page
1-1
Filter
Tools
and
Accessories.1-2
1-2
Inside
View
of
Fryer
Tank.1-9
1-3
Pilot
Assembly,
Flame
Adjustment.1-11
1-4
Gas
Valve
Showing
Location
of
Pressure
Regulator
and
Pilot
Adjusters.1-12
1-5
Main
Burner
Conditions.1-14
1-
6
Air
Collar
.1-15
2-
1
Fryer
Illustrating
Filter
Components.2-10
2-
2
Filter
Tools
and
Accessories.2-11
3-
1
UFM
Filter
Module.3-2
3-2
Built-In
Filter
System.3-6
3-3
Fryer
Showing
Built-In
Filter
System
Components.3-7
iii

Chapter
1:
General
Information
and
Installation
Congratulations
on
the
purchase
of
your
new
Pitco
Frialator
universal
electric
fryer.
This
unit
will
give
you
many
years
of
reliable
service
if
you
follow
the
simple
operation
and
maintenance
procedures
in
this
manual.
Contained
in
this
manual
are
the
general
installation,
operation,
and
maintenance
procedures
for
the
universal
electric
fryer
models
E7,
E7B,
E14,
E14B,
E14X,
E18,
&
E18B.
This
information
covers
both
the
units
with
built-in
filters
and
the
Under
Fryer
Manual
(UFM)
filters.
1.1
WHICH
FRYER
DO
I
HAVE?
All
models
come
standard
with
solid
state
temperatures
controls,
automatic
meltcycle
controller,
and
built
in
safety
devices.
In
addition
to
these
features
additional
features
and
options
are
available,
each
with
its
own
model
number.
To
find
out
which
model
you
have
look
at
the
identification
plate
inside
the
door.
This
plate
has
a
lot
of
useful
information,
but
to
identify
which
fryer
you
have,
look
at
the
model
number
block.
The
model
number
identifies
which
fryer
and
what
features
you
have.
A
brief
description
of
each
model
and
its
features
are
provided
in
Table
1-1.
Table
1-1
Fryer
Model
Information
Model
Number
Description
Features
E7
E7B
Model
7
is
a
great
space
saver.
The
E7
model
can
cook
up
to
40
lbs.
of
potatoes
per
hour
and
the
E7B
model
can
produce
up
to
45
lbs.
per
hour.
Frying
Area:
8"
X
14"
Oil
Capacity:
25
Lbs
Input
Ratings:
E7
-
7.0
KW
E7B
-
9.0
KW
E14
E14B
E14X
All
purpose
fryer
designed
to
fry
a
wide
range
of
products.
These
fryers
can
produce
large
quantities
of
potatoes:
E14
-
up
to
75
lbs
per
hour,
E14B
-
up
to
102
lbs
per
hour;
and
the
E14X
up
to
60
lbs
per
hour.
Frying
Area:
14"
X14"
Oil
Capacity:
40
Lbs
Input
Rating:
E14
-
16.5
KW
E14B
-
21.0
KW
E14X
-13.5
KW
El
8
E18B
This
model
is
designed
for
the
most
demanding
frying
needs.
Available
with
many
options
and
features
to
meet
any
cooking
need.
The
E18
model
can
produce
up
to
120
lbs.
of
potatoes
per
hour
and
the
E18B
model
can
produce
up
to
94
lbs.
of
chicken
per
hour.
Flying
Area:18"
X18"
Oil
Capacity:
El
8
-65
Lbs.
E18B
-100
Lbs.
Input
Rating:
E18
-
18.0
KW
E18B
-
24.0
KW
1-1

1.2
CHECKING
YOUR
NEW
FRYER
Your
new
fryer
and
its
filter
have
been
carefully
packed
in
two
crates.
Every
effort
has
been
made
to
ensure
that
your
fryer
will
be
delivered
to
you
in
perfect
condition.
As
you
unpack
the
fryer,
inspect
each
of
the
pieces
for
damage.
If
something
is
damaged,
DO
NOT
sign
the
bill
of
lading.
Contact
the
shipper
immediately,
because
the
shipper
is
only
responsible
for
15
days
after
delivery.
Check
the
packing
list
enclosed
with
your
fryer
to
ensure
that
you
have
received
all
of
the
parts
to
the
fryer.
If
you
are
missing
any
parts,
contact
the
dealer
from
whom
the
fryer
was
purchased.
As
you
unpack
the
fryer
and
its
accessories
be
careful
to
keep
the
weight
of
the
fryer
evenly
distributed.
Element
Junction
Box
CAUTION
To
prevent
equipment
damage,
don't
tilt
the
fryer
onto
any
two
of
its
casters
or
pull
the
unit
by
the
element
junction
box.
Locate
your
Pitco
Frialator
warranty
and
fill
in
the
serial
number
of
the
fryer
and
the
date
received.
You
will
find
the
serial
number
on
the
plate
inside
the
door.
Put
your
warranty
card
in
a
safe
place
for
future
reference.
DO
NOT
return
the
card
to
Pitco
Frialator.
1.2.1
Check
Your
Order
The
crate
containing
the
fryer
unit
will
also
contain
the
following:
(2)
Fry
baskets
per
fryer
(1)
Fry
Basket
Hanger
per
fryer
(2)
Pitco
Cleaner
Sample
{5}
(1)
Drain
Clean
Out
Rod
{4}
The
crate
with
the
filter
module
(if
applicable)
also
contains
the
filter
tools
and
accessories
shown
in
Figure
1
-1.
These
items
are
very
important
and
MUST
be
retained
for
future
use.
A
complete
description
of
each
component
is
contained
in
the
Shortening
Filter
Procedure
in
Chapter
2.
(1)
Filter
Crumb
Catch
{3}
(1)
Precoat
Filter
Aid
{7}
(1)
Flush
Hose
(Optional)
{1}
(25)
Filter
Sheets
{2}
(1)
Cleaning
Brush
(Fryer)
{8}
(1)
Fryer
Crumb
Scoop
{10}
(1)
Filter
Crumb
Scoop
{6}
(1)
Precoat
Measuring
Cup
{9}
Figure
1-1
Filter
Tools
and
Accessories
1-2

1.3
ASSEMBLY
AND
LEVELING
When
you
receive
your
fryer
it
is
completely
assembled
with
the
possible
exception
of
the
legs
(or
casters).
In
some
cases,
if
you
have
purchased
a
multi-fryer
unit,
some
simple
assembly
may
be
required.
1.3.1
Leg/Caster
Installation
and
Adjustment
Installing
the
legs
and
leveling
the
fryer
is
done
with
a
7/16"
wrench,
socket,
and
a
large
pair
of
water
pump
pliers.
The
legs
must
be
installed
before
connecting
the
unit
to
the
electric
supply.
The
legs
provide
the
necessary
height
to
meet
sanitation
requirements.
Attach
the
legs
by
performing
the
following
procedure.
a.
Lay
the
fryer
on
its
side
being
careful
not
to
damage
the
element
junction
box
by
pulling
on
it.
Protect
the
outside
of
the
fryer
with
cardboard
or
a
drop
cloth
when
laying
it
down.
b.
Attach
each
leg/caster
with
the
hex
head
cap
screws
supplied
with
the
fryer.
Each
leg/caster
requires
four
1/4-20
x
5/8"
cap
screws.
c.
Mount
the
screws
from
the
inside
of
the
fryer
with
the
nut
on
the
outside
of
the
fryer.
The
nuts
have
lock
washers
attached
to
them,
therefore
it
is
not
necessary
to
use
lock
washers.
d.
When
all
four
legs/casters
are
mounted,
stand
the
unit
up
being
careful
not
to
put
too
much
weight
on
any
one
leg/caster.
Adjust
the
height
and
level
the
fryer
by
turning
the
leveling
devices
on
the
leg/caster
with
the
water
pump
pliers.
e.
On
units
with
casters,
move
the
fryer
to
the
desired
location
and
lock
the
wheels
using
the
locking
devices
on
the
sides
of
the
casters.
is
r
^
Grip
here
"EE
1
to
adjust
LOCK
a
On,
v\_Ol/
UNLOCK
1.3.2
Assembling
Multi
Fryer
Systems
If
you
purchased
a
multi-fryer
unit
it
could
be
shipped
in
more
than
one
piece.
To
assemble
the
unit
follow
the
instructions
below:
a.
Unpack
the
units
and
move
them
close
together.
Remove
the
front
panels
from
the
fryers.
b.
There
are
three
joining
strips
to
be
attached
to
the
units
to
make
the
units
into
one
system.
These
strips
are
attached
in
the
rear,
front,
and
upper
front.
Use
the
screws
supplied
with
your
system
to
attach
the
strips.
Secure
them
tightly
to
each
unit.
1-3

c.
Connect
the
filter
return
piping
and
the
drain
manifold.
If
possible
test
the
pipes
for
leaks
before
completing
the
installation.
d.
Replace
the
front
panels
to
complete
the
system
assembly.
1.3.3
Basket
Lift
Access
The
basket
lift
mechanisms
are
installed
at
the
factory
and
do
not
need
adjustment.
If
it
becomes
necessary
to
gain
access
to
the
basket
lift
motors
or
linkage,
the
rear
panel
of
the
cooker
must
be
removed.
The
motors
do
not
require
periodic
lubrication.
1.4
INSTALLATION
Although
it
is
possible
for
you
to
install
and
set
up
your
new
fryer,
it
is
STRONGLY
recommended
that
you
have
it
done
by
qualified
professionals.
The
professionals
that
install
your
new
fryer
will
know
the
local
building
codes
and
ensure
that
your
installation
is
safe.
1.4.1
Installation
Clearances
The
fryer
needs
clearance
around
it
for
proper
and
safe
operation.
These
clearances
provide
adequate
distance
to
prevent
combustible
materials
from
coming
in
contact
with
hot
fryer
surfaces.
The
clearances
shown
are
for
cooker
installation
in
combustible
and
non-combustible
construction.
Combustible
Non-Combustible
Construction
Construction
Back
6"
0"
Sides
6"
0"
Floor
4-3/4"
4-3/4"
In
addition
to
the
clearances
required
for
proper
fryer
operation,
there
must
be
at
least
28
inches
of
isle
space
in
front
of
the
fryer
to
remove/install
the
filter
pan/module.
1.4.2
C0
2
Fire
System
Your
new
fryer
has
a
C0
2
tie
in
that
is
designed
to
be
electrically
connected
to
the
building
fire
protection
system.
The
C0
2
tie
in
is
an
electrical
connector
built
into
the
24
VAC
fryer
control
system.
To
connect
the
fryer
to
the
building
fire
system,
remove
the
connector
jumper.
CAUTION
Do
not
apply
power
to
this
connector.
This
connection
must
be
used
with
a
normally
closed
relay
type
system.
Cut
the
jumper
wire
and
splice
the
ends
of
the
wire
to
the
building
fire
protection
system.
When
this
point
is
broken
by
the
building
fire
protection
system,
the
fryer
will
completely
shut
down.
Once
shutdown
a
fire
can
be
quickly
extinguished.
1-4

1.4.3
Electrical
Connection
The
fryer
must
be
electrically
grounded
in
accordance
with
local
codes.
If
local
codes
do
not
apply
follow
the
requirements
of
National
Electrical
Code
ANSI/NFPA
70-1990.
The
electrical
service
used
by
the
fryer
must
comply
with
local
codes.
If
there
are
no
local
codes
that
apply,
refer
to
the
National
Electrical
Code
(NEC)
to
install
the
service.
In
Canada
refer
to
CSA
Standard
C22.1
Canadian
Electrical
Code
Part
1
&
2,
and
local
codes.
The
type
of
power
supplied
to
the
fryer
is
dependent
on
the
model
of
the
fryer.
While
the
fryers
can
be
configured
to
accept
a
variety-of
electrical
power,
the
heating
elements
are
designed
for
a
particular
voltage
range.
Before
proceeding
with
installation,
ensure
that
the
switch(s)
marked
OFF-
ON-START
are
in
the
OFF
position.
Also
ensure
that
all
the
circuit
breakers
for
the
appliance(s)
are
OPEN
or
OFF.
NEVER
connect
the
fryer
with
power
applied
to
the
power
lines.
Some
appliances
have
more
than
one
power
supply.
Make
sure
they
are
ALL
disconnected.
Your
fryer
is
shipped
with
the
internal
wiring
connected
to
support
the
voltage
and
phase
requirements
ordered.
You
can
verify
the
wiring
configuration
by
comparing
the
schematic
supplied,
with
the
fryer
to
the
wiring
arrangement
of
your
fryer.
Table
1
-2
provides
a
list
of
models
and
voltage
ranges
along
with
the
heating
element
part
number
for
that
voltage
range.
Check
the
fryer
data
plate
to
ensure
that
the
fryer
you
are
installing
matches
the
power
to
be
supplied
to
it.
CAUTION
Connecting
the
fryer
to
the
wrong
power
supply
may
cause
damage
to
the
fryer
and
will
void
the
warranty.
NOTICE
Fryers
with
the
UFM,
Built-In
filter,
basket
lift,
or
dual
power
supply
options
will
require
a
120
VAC,
15A,
single
phase,
60Hz
electrical
service.
This
service
is
required
for
the
above
options
to
work.
This
service
is
in
addition
to
the
fryer's
main
electrical
service.
1-5

Table
1-2
Electrical
Requirements
for
Various
Fryer
Models
Model
Number
Voltage
&
Phase
Arrangement
Line
Current
&
Total
Power
Heater
Element
Part
Number
E7
208
VAC
Single
Phase
(2
wires
and
a
ground)
33.7
AMPS/Line
7
KW
P5046915
E7
208
VAC
Three
Phase
(3
wires
and
a
ground)
19.4
AMPS/Line
7
KW
PP10599
E7
240
VAC
Single
Phase
(2
wires
and
a
ground)
29.2
AMPS/Line
7
KW
P5046916
E7
240
VAC
Three
Phase
(3
wires
and
a
ground)
16.8
AMPS/
Line
7
KW
PP10291
E7
480
VAC
Single
Phase
(2
wires
and
a
ground)
14.6
AMPS/Line
7
KW
P5046960
E7B
208
VAC
Single
Phase
(2
wires
and
a
ground)
43.3
AMPS/Line
9
KW
P5046913
E7B
240
VAC
Single
Phase
(2
wires
and
a
ground)
37.5
AMPS/Line
9
KW
P5046914
E7B
480
VAC
Single
Phase
(2
wires
and
a
ground)
18.8
AMPS/Line
9
KW
P5046917
E14
208
VAC
Single
Phase
(2
wires
and
a
ground)
79.4
AMPS/Line
16.5
KW
P5046920
E14
208
VAC
Three
Phase
(3
wires
and
a
ground)
45.8
AMPS/Line
16.5
KW
P5046920
E14
240
VAC
Single
Phase
(2
wires
and
a
ground)
68.8
AMPS/Line
16.5
KW
P5046921
E14
240
VAC
Three
Phase
(3
wires
and
a
ground)
39.7
AMPS/Line
16.5
KW
P5046921
E14
480
VAC
Three
Phase
(3
wires
and
a
ground)
19.9
AMPS/Line
16.5
KW
P5046919
E14B
208
VAC
Single
Phase
(2
wires
and
a
ground)
101
AMPS/Line
21
KW
P5046915
E14B
208
VAC
Three
Phase
(3
wires
and
a
ground)
58.2
AMPS/Line
21
KW
P5046915
1-6

Table
1-2
Electrical
Requirements
for
Various
Fryer
Models
(Continued)
Model
Number
Voltage
&
Phase
Arrangement
Line
Current
&
Total
Power
Heater
Element
Part
Number
E14B
240
VAC
Single
Phase
(2
wires
and
a
ground)
87.5
AMPS/Line
21
KW
P5046916
240
VAC
Three
Phase
(3
wires
and
a
ground)
50.5
AMPS/Line
21
KW
P5046916
480
VAC
Three
Phase
(3
wires
and
a
ground)
25.3
AMPS/Line
21
KW
P5046960
E14X
208
VAC
Single
Phase
(2
wires
and
a
ground)
65
AMPS/Line
13.5
KW
P5046913
E14X
208
VAC
Three
Phase
(3
wires
and
a
ground)
37.4
AMPS/Line
13.5
KW
P5046913
E14X
240
VAC
Single
Phase
(2
wires
and
a
ground)
56.2
AMPS/Line
13.5
KW
P5046914
E14X
240
VAC
Three
Phase
(3
wires
and
a
ground)
32.4
AMPS/Line
13.5
KW
P5046914
E14X
480
VAC
Three
Phase
(3
wires
and
a
ground)
16.2
AMPS/Line
13.5
KW
P5046917
E18
208
VAC
Single
Phase
(2
wires
and
a
ground)
86.5
AMPS/Line
18
KW
P5046901
E18
208
VAC
Three
Phase
(3
wires
and
a
ground)
50
AMPS/Line
18
KW
P5046901
m
240
VAC
Single
Phase
(2
wires
and
a
ground)
75
AMPS/Line
18
KW
P5046902
240
VAC
Three
Phase
(3
wires
and
a
ground)
43.3
AMPS/Line
18
KW
P5046902
E18
480
VAC
Three
Phase
(3
wires
and
a
ground)
21.7
AMPS/Line
18
KW
P5046900
E18B
208
VAC
Single
Phase
(2
wires
and
a
ground)
115.4
AMPS/Line
24
KW
P5046903
E18B
208
VAC
Three
Phase
(3
wires
and
a
ground)
66.6
AMPS/Line
24
KW
P5046903
E18B
240
VAC
Single
Phase
(2
wires
and
a
ground)
100
AMPS/Line
24
KW
P5046904
E18B
240
VAC
Three
Phase
(3
wires
and
a
ground)
57.7
AMPS/Line
24
KW
P5046904
E18B
480
VAC
Three
Phase
(3
wires
and
a
ground)
28.9
AMPS/Line
24
KW
P5046952
1-7

1.4.4
Ventilation
and
Fire
Safety
Systems
Your
new
fryer
must
have
proper
ventilation
to
function
safely
and
properly.
It
is
very
important
to
install
a
fire
safety
system.
Your
ventilation
system
should
be
designed
to
allow
for
easy
cleaning.
Frequent
cleaning
of
the
ventilation
system
and
the
fryer
will
reduce
the
chances
of
fire.
Table
1-3
provides
a
list
of
reference
documents
that
give
additional
guidance
on
ventilation
and
fire
safety
systems.
This
table
is
not
necessarily
complete.
Table
1-3
Ventilation
and
Fire
Safety
References
Topic
Underwriters
Laboratory
Document
National
Fuel
Gas
Code
Document
Grease
Extractor
ANSI/UL
710-1981
ANSI/NFPA
96-1987
Ventilation
Hood
ANSI/UL
705-1984
ANSI/NFPA
96-1987
Filter
Unit
ANSI/UL
586-1985
ANSI/UL
900-1987
ANSI/NFPA
96-1987
Types
of
Fire
Extingushers
and
Detection
Equipment
co
2
ANSI/UL
154-1983
ANSI/NFPA
12-1989
Dry
Chemical
ANSI/UL
299-1984
ANSI/NFPA
17-1985
Water
ANSI/UL
626-1984
ANSI/NFPA
13-1989
Foam
ANSI/NFPA
11-1988
Sprinklers
ANSI/UL
199-1982
ANSI/NFPA
13-1989
ANSI/NFPA
13-1989
Smoke
Detectors
ANSI/UL
268-1981
ANSI/FPA
72B-1986
Fire
Detection
Thermostats
ANSI/UL
521-1987
ANSI/FPA
72B-1986
1-8

1.5
INITIAL
ADJUSTMENTS
After
your
fryer
has
been
installed
as
described
in
section
1.4,
it
needs
to
be
checked
and
adjusted
to
ensure
that
it
will
perform
as
designed.
1.5.1
Visual
Checks
Before
you
begin
filling
and
adjusting
the
fryer,
perform
the
following
visual
checks:
a.
After
the
fryer
is
in
its
permanent
location,
lock
the
rollers
and
check
the
levelness.
Any
additional
leveling
that
is
necessary
can
be
performed
as
described
in
section
1.3.
Heating
Elements
Figure
1-2
Inside
Fryer
Tank
b.
Check
the
temperature
bulbs
(thermostat/high-limit)
and
other
fryer
tank
components
to
ensure
that
the
mounting
screws
are
tight
and
all
components
are
secure.
Ensure
that
the
heating
elements
are
down
and
in
place.
Figure
1-2
shows
fryer
tank
components.
1-9

1.5.2
INITIAL
CLEANING
When
the
fryer
is
shipped,
many
of
its
parts
are
covered
with
a
thin
coat
of
high
quality
shortening
for
protection.
Before
the
fryer
is
ready
for
cooking,
it
must
be
cleaned.
This
will
remove
the
oil
coating
and
any
foreign
matter
that
may
have
accumulated
during
storage
and
shipment.
After
the
fryer
has
been
installed
and
checked
by
a
qualified
professional,
clean
the
fryer
as
described
below.
NOTICE
Since
this
will
be
the
first
time
the
fryer
is
turned
on
since
leaving
the
factory,
be
observant
for
any
unusual
signs
of
trouble.
Any
time
a
new
piece
of
equipment
is
energized
there,
will
be
some
odors
as
new
components
heat
up.
This
is
normal.
If
odors
persist
or
excessive
smoke
is
seen,
TURN
OFF
the
power
to
the
appliance
at
the
service
panel.
Have
a
qualified
technician
check
out
the
unit
for
the
cause.
The
heating
elements
MUST
be
covered
with
water
or
oil
before
they
are
turned
on.
NEVER
turn
on
the
fryer
unless
the
main
elements
are
covered
by
at
least
one
inch
of
liquid.
All
power
supplies
must
be
disconnected
before
servicing
or
cleaning
the
appliance.
Some
appliances
have
more
than
one
power
supply.
Make
sure
they
are
ALL
disconnected.
a.
Check
the
drain
valve
to
ensure
that
it
is
closed.
Fill
the
fryer
with
water
to
the
fill
line
marked
on
the
back
of
the
tank.
b.
Press
the
START
side
of
the
OFF-ON-START
switch
and
release.
The
switch
will
snap
back
to
the
ON
position.
Switch
the
Melt
Switch
to
MELT
OFF.
Set
the
thermostat
to
220°F.
The
HEATING
ON
light
will
be
on
while
the
elements
are
on.
Bring
the
water
to
a
gentle
boil.
c.
If
the
fryer
is
equipped
with
a
Pitco
Matic®
computer,
use
the
Boil
feature
to
clean
the
fryer.
To
use
the
Boil
feature,
open
the
fryer's
front
doors
and
turn
the
power
on
by
pressing
the
START
side
of
the
OFF-ON-START
switch.
The
switch
will
snap
back
to
the
ON
position.
On
the
computer
press
the
HOLD/BOIL
switch.
The
computer
will
energize
the
heating
elements
and
bring
the
water
to
190°F.
d.
Allow
the
fryer
to
heat
for
15
minutes.
Add
Pitco
cleaner,
stirring
to
ensure
cleaner
has
dissolved
thoroughly.
1-10

NOTE
Do
not
leave
the
fryer
unattended
during
cleaning.
Never
let
the
water
level
go
below
the
"Min
Level"
mark
on
the
back
of
the
tank.
e.
Using
the
fryer
cleaning
brush,
scrub
the
inside
of
the
fryer
to
remove
protective
coating.
f.
When
cleaning
is
complete,
Press
the
OFF
side
of
the
OFF-ON-START
switch
to
turn
the
fryer
off.
Drain
the
water
into
a
container
suitable
for
hot
water
and
dispose
of
it.
g.
When
the
tank
has
cooled,
rinse
it
thoroughly
with
cool
water.
Continue
to
rinse
the
tank
until
the
cleaner
has
been
rinsed
thoroughly
from
the
tank.
h.
Using
a
clean
dry
cloth,
wipe
out
all
of
the
water.
Be
sure
to
completely
remove
all
water,
because
any
residual
water
will
cause
hot
oil
to
splatter
out
of
the
fryer.
CAUTTON
Fryers
with
mild
steel
tanks
must
be
wiped
down
and
coated
with
oil
to
keep
the
tank
from
rusting.
This
must
be
done
if
the
fryer
is
not
going
to
be
used
immediately.
'•
Now
11131
Ae
tank
is
clean,
you
are
ready
to
fill
and
operate
the
fryer.
Refer
to
2.1
for
instructions
on
adding
shortening
to
the
fryer.
1.5.3
Thermostat
Calibration
Check
-
Backup
Thermostat
Only
The
temperature
settings
on
the
thermostat
knob
must
match
the
actual
temperature
in
the
fryer
for
proper
control
of
the
produce
being
cooked.
Fill
the
fryer
with
oil
as
described
in
2.1.
a.
Press
the
START
side
of
the
OFF-ON-START
switch
and
release.
The
switch
will
snap
back
to
the
ON
position.
Allow
the
computer
to
bring
the
fryer
to
normal
operating
temperature.
b.
Let
the
fryer
cycle
4
to
6
times
before
checking
the
temperature.
Open
the
front
door
of
the
fryer
to
gain
access
to
the
backup
thermostat.
c.
Slowly
turn
the
thermostat
knob
and
listen
for
the
thermostat
to
click.
You
can
also
feel
the
thermostat
when
it
clicks.
Although
the
thermostat
is
not
controlling
the
fryer,
its
temperature
probe
is
still
sensing
the
temperature
of
the
fryer.
d.
When
the
thermostat
clicks,
compare
the
setting
on
the
knob
to
the
temperature
reading
of
tire
computer.
If
the
temperature
on
the
thermostat
is
within
5°F
of
the
computer
reading,
the
thermostat
is
calibrated.
If
the
thermostat
dial
is
more
than
5°F
away
from
the
computer
reading,
go
to
step
e.
1-11

e.
Remove
the
thermostat
dial
by
pulling
the
knob
straight
out.
DO
NOT
rotate
the
dial.
f.
Hold
the
outside
of
the
shaft
so
it
does
not
move.
Use
the
tip
of
a
small,
flat
tip
screw
driver
to
scrape
away
the
sealing
compound
from
the
adjustment
screw.
Turn
the
adjustment
screw
clockwise
to
lower
the
temperature
setting
and
counterclockwise
to
raise
the
temperature.
One
quarter
turn
will
change
the
temperature
approximately
25
°F.
g.
Turn
the
adjustment
until
the
heating
elements
turn
off
at
325°F.
Replace
the
knob
and
allow
the
fryer
to
cycle
4
to
6
times.
Check
the
temperature
of
the
thermometer
against
the
thermostat
dial,
if
the
difference
is
greater
than
5°F
repeat
the
calibration
procedure.
h.
When
the
calibration
is
correct,
remove
the
thermometer.
1-12
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