Plum ZAB-07 User manual

1
* - functions available instead Mixer 1
** - functions available with additional extension module MX.01
*** - room panel ecoSTER200 (not included)
1.1
ZAB–07, ZAB–07 REVERS, ZAB–07 REVERS RR
ZAB–12, ZAB–12RR
Boiler regulator
FOR SOLID FUEL-FIRED BOILERS WITH FEEDING SCREW
SERVICE AND ASSEMBLY MANUAL
ISSUE: 1.6
2014-12-10

GENERAL PRINCIPLES OF A PROPER WORK BOILER WITH
INDIVIDUAL FUZZY LOGIC:
The controller must be programmed individually
for each type of boiler and fuel point. 19.1!
There shall be no change in type of operator, and
other type of fan gear changes affecting boiler
combustion process. Equipment shall comply with
factory-installed parts in the circuit by the boiler
manufacturer point. 19!
It is recommended to work with a maximum aperture
open fan.
Mode, fuzzy logic is not exempt from the need to
adjust parameters SUPERVISION point. 8.9.
Mode fuzzy logic in some cases may require control
up by. point. 8.8.

Table of contents
1RECOMMENDATIONS REGARDING SAFETY ........ 6
2GENERAL INFORMATION .................................... 7
3INFORMATION ABOUT DOCUMENTATION......... 7
4STORAGE OF DOCUMENTATION......................... 7
5APPLIED SYMBOLS .............................................. 7
6DIRECTIVE WEEE 2002/96/EG............................. 7
REGULATOR INSTRUCTION MANUAL ............................. 9
7OPERATING THE REGULATOR ........................... 10
7.1 DESCRIPTION OF BUTTONS............................... 10
7.2 DESCRIPTION OF DISPLAY MAIN WINDOW ...... 10
7.3 START-UP OF THE REGULATOR......................... 11
7.4 PRESETTING BOILER TEMPERATURE................. 11
7.5 STOP.................................................................. 11
7.6 FIRING-UP ......................................................... 11
7.7 OPERATION –MODE STANDARD ...................... 12
7.8 OPERATION –MODE FUZZY LOGIC ................... 13
7.9 SUPERVISION .................................................... 14
7.10 FUEL TYPE ......................................................... 15
7.11 SETTINGS FOR DOMESTIC HOT WATER HUW... 15
7.12 PRESETTING DOMESTIC HOT WATER
TEMPERATURE.............................................................. 15
7.13 ENABLING THE SUMMER FUNCTION ................ 16
7.14 HUW CONTAINER DISINFECTION...................... 16
7.15 MIXE SETTINGS ................................................. 16
7.16 WEATHER CONTROL ......................................... 17
7.17 DESCRIPTION OF SETTING NIGHT-TIME
DECREASES.................................................................... 18
7.18 CONTROL OF CIRCULATION PUMP ................... 19
7.19 INFORMATION .................................................. 19
7.20 OFF FEEDER....................................................... 19
7.21 OFF FAN ............................................................ 20
7.22 MANUAL CONTROL........................................... 20
7.23 RESTORING USER SETTINGS.............................. 20
7.24 SETTING THE FUEL LEVEL .................................. 20
REGULATOR INSTALLATION AND SERVICE SETTINGS
MANUAL ....................................................................... 23
7.25 DIAGRAM 1 ....................................................... 24
7.26 DIAGRAM 2........................................................25
7.27 DIAGRAM 3........................................................26
8TECHNICAL DATA...............................................28
9CONDITIONS OF STORAGE AND TRANSPORT ....29
10 REGULATOR INSTALLATION...............................29
10.1 ENVIRONMENTAL CONDITIONS ........................29
10.2 CONDITIONS OF BUILDING................................29
10.3 AMBIENT TEMPERATURE. .................................30
10.4 PROTECTIVE BONDING ......................................30
10.5 REMOVING THE CONTROL MODULE.................30
10.6 CONNECTING ELECTRICAL SYSTEM ...................30
10.7 CONNECTING TEMPERATURE SENSORS............36
10.8 CONNECTING WEATHER SENSOR......................36
10.9 CHECKING TEMPERATURE SENSORS .................36
10.10 CONNECTING ROOM THERMOSTAT..................37
10.11 CONNECTING ROOM THERMOSTAT OF MMIXER
38
10.12 CONNECTING RESERVE BOILER .........................38
10.13 CONNECTION OF ALARM SIGNALLING ..............39
10.14 CONNECTING MIXER .........................................40
10.15 CONNECTING THE CIRCULATION PUMP............41
10.16 CONNECTING TEMPERATURE LIMITER..............41
10.17 CONNECTING ROOM PANEL..............................41
11 BOILER SERVICE SETTINGS.................................43
11.1 RETURN PROTECTION........................................43
11.2 ROOM THERMOSTAT OF THE BOILER ...............43
11.3 THERMOSTAT SELECTION..................................43
11.4 BOILER WEATHER CONTROL .............................43
11.5 HEATING CURVE ................................................43
11.6 CURVE SHIFT......................................................44
11.7 ROOM TEMP. FACTOR.......................................44
11.8 BOILER HYSTERESIS ...........................................44
11.9 MINIMUM PRESET BOILER TEMPERATURE .......44
11.10 MAXIMUM PRESET BOILER TEMPERATURE ......44
11.11 MINIMUM AIRFLOW OUTPUT...........................44
11.12 NO FUEL DETECTION TIME ................................45

5
11.13 FEED TIME SUPERVISION .................................. 45
11.14 AIRFLOW OPER.EXTEND. .................................. 45
11.15 MAXIMUM FEEDER TEMPERATURE.................. 45
11.16 MIN. RETURN TEMPERATURE........................... 45
11.17 RETURN TEMPERATURE HYSTERESIS ................ 45
11.18 VALVE CLOSING................................................. 45
11.19 RESERVE BOILER................................................ 45
11.20 ALARMS –SIGNALLING SETTINGS..................... 45
11.21 BOILER COOLING TEMPERATURE ..................... 46
11.22 PARAMETER A AND B FUZZY LOGIC.................. 46
11.23 ASH REMOVER WORK AND BREAK ................... 46
11.24 CYCLES ORDER WORK ....................................... 46
12 CH AND HUW SERVICE SETTINGS ..................... 46
12.1 CH ACTIVATION TEMP. ..................................... 46
12.2 CH PUMP STANDSTILL TIME ............................. 47
12.3 CH PUMP STANDSTILL WITH HUW PRIORITY.... 47
12.4 MAXIMUM HUW TEMPERATURE ..................... 47
12.5 HUW CONTAINER HYSTERESIS.......................... 47
12.6 INCREASE IN BOILER TEMPERATURE AN
ACCOUNT OF HUW AND MIXER ................................... 47
12.7 EXTENDING HUW PUMP................................... 47
12.8 CIRCUL.STANDSTILL TIME ................................. 48
12.9 CIRCUL.OPERAT. TIME ...................................... 48
12.10 BOILER PUMPBŁĄD! NIE ZDEFINIOWANO
ZAKŁADKI.
13 MIXER SERVICE SETTINGS ................................. 48
13.1 MIXER SUPPORT................................................ 48
13.2 THERMOSTAT SELECTION ................................. 48
13.3 MAX. PRESET MIXER TEMPERATURE ................ 49
13.4 MIN. PRESET MIXER TEMPERATURE ................. 49
13.5 PROPORTIONAL RANGE .................................... 49
13.6 INTEGRATION TIME CONSTANT........................ 49
13.7 VALVE OPENING TIME ...................................... 49
13.8 MIXER INPUT DEAD ZONE................................. 49
13.9 PUMP OFF BY THERMOSTAT............................. 49
13.10 INCREASE IN BOILER TEMPERATURE ON
ACCOUNT OF MIXER .........................................................
49
14 RESTORING SERVICE SETTINGS .........................49
15 DESCRIPTION OF ALARMSBŁĄD! NIE
ZDEFINIOWANO ZAKŁADKI.
15.1 NO FUEL.............................................................50
15.2 MAXIMUM BOILER TEMPERATURE EXCEEDED. 50
15.3 MAXIMUM FEEDER TEMPERATURE EXCEEDED.51
15.4 DAMAGE TO BOILER TEMP. SENSOR.................51
15.5 FEEDER TEMPERATURE SENSOR DAMAGE........51
15.6 FEEDER BLOCADEBŁĄD! NIE ZDEFINIOWANO
ZAKŁADKI.
15.7 FILLED POMMEL ................................................52
15.8 NO COMMUNICATION ......................................52
16 EXTRA FUNCTIONSBŁĄD! NIE ZDEFINIOWANO
ZAKŁADKI.
16.1 POWER SUPPLY DECAY......................................52
16.2 PROTECTION AGAINST FREEZING......................52
16.3 PREVENTIVE COOLING.......................................52
16.4 FUNCTION OF PROTECTING PUMPS AGAINST
STAGNATION .................................................................52
17 REPLACEMENT OF PARTS AND SUBASSEMBLIES...
...........................................................................52
17.1 REPLACING MAINS FUSE ...................................53
17.2 CONTROL PANEL REPLACEMENT.......................53
17.3 EXECUTIVE MODULE REPLACEMENT.................53
18 DESCRIPTION OF POSSIBLE FAULTS...................54
19 REGULATOR SETTINGS BY BOILER
MANUFACTURER...........................................................57
19.1 ACTIVATING FUZZY LOGIC .................................57
19.2 REGISTRATION TEMPERATURES AND ALARMS .58
20 CHANGES IN DOCUMENTATION RECORDS .......59

6
2RECOMMENDATIONS REGARDING
SAFETY
Requirements concerning safety
are described in detail in
individual chapters of this
manual. Apart from them, the
following requirements should
in particular be observed:
Before starting assembly,
repairs or maintenance, as well
as during any connection
works, please make sure that
the mains power supply is
disconnected and that terminals
and electric wires are devoid of
voltage.
After the regulator is turned off
using the keyboard, dangerous
voltage can occur on the
terminals.
The regulator cannot be used at
variance with its purpose.
Additional automatics which
protect the boiler, central
heating (CH) system, and
domestic hot water system
against results of malfunction of
the regulator, or of errors in its
software, should be applied.
Choose the value of the
programmed parameters
accordingly to the given type of
boiler and fuel, taking into
consideration all the operational
conditions of the system.
Incorrect selection of the
parameters can cause
malfunction of the boiler (e.g.
overheating of the boiler, the
flame going back to the fuel
feeder, etc.).
The regulator is intended for
boiler manufacturers. Before
applying the regulator, a boiler
manufacturer should check if
the regulator’s mating with the
given boiler type is proper, and
whether it can cause danger.
The regulator is not an
intrinsically safe device,
which means that in the case of
malfunction it can be the source
of a spark or high temperature,
which in the presence of
flammable dusts or liquids can
cause fire or explosion. Thus,
the regulator should be
separated from flammable
dusts and gases, e.g. by means
of an appropriate body.
The regulator must be installed
by a boiler manufacturer in
accordance with the applicable
safety standards.
The programmed parameters
should only be altered by a
person familiarized with this
manual.
The device should only be used
in heating systems in
accordance with the applicable
regulations,
The electric system in which the
regulator operates must be
protected by means of a fuse,
selected appropriately to the
applied loads,
The regulator cannot be used if
its casing is damaged,
In no circumstances can the
design of the regulator be
modified,
Electronic isolation of the
connected devices is applied in
this regulator (action type Y2
acc. to PN-EN 60730-1),
The regulator consists of two
subassemblies. In the case of
replacing one subassembly,
make sure to maintain
compatibility with the other
one. More information on that
issue can be found in the
documentation intended for
fitters.
Keep the regulator out of reach
of children.

7
3General information
The ecoMAX 800R1 boiler regulator, model
R1, version ec, is a modern electronic device
the purpose of which is to control operation
of a coal-fired boiler with a feeding screw.
The regulator is a multipurpose device:
it automatically maintains a preset boiler
temperature by controlling the fuel
combustion process,
it controls timing of feeding screw and
fan,
it automatically stabilizes a preset
temperature of the domestic hot water
container,
it automatically maintains a preset
temperature of one heating mixer cycle,
and after equipping the regulator with
an extension module, it controls
(altogether) operation of three heating
mixer cycles.
The preset temperature of heating cycles and
boiler can be set on the basis of a weather
sensor readouts.
The regulator features an individual fuzzy
logic function. It allows to optimize the
combustion process, which is in favour of
natural preservation, decreases fuel
consumption and relieves the user of the
necessity of adjusting the burner
parameters.
Possibility of cooperation with room
thermostats, separate for each heating
cycles, facilitates maintaining comfortable
temperature in the heated rooms. Moreover,
if need arises, the device enables a reserve
boiler (gas- or oil-fired).
The device has modular construction,
consisting of a control panel, the main
executive module, and, optionally, a control
module for two additional mixer cycles.
The device is operated in an easy and
intuitive way.
Regulator can cooperate with an additional
control panel situated in living quarters. It
can be used in a household and similar
facilities, as well as in light industrialized
facilities.
4Information about documentation
The regulator manual is a supplement for the
boiler manual. In particular, except for this
manual, the boiler manual should also be
observed. The regulator manual is divided
into two parts: for user and fitter. Yet, both
parts contain important information,
significant for safety issues, hence the user
should read both parts of the manual.
We are not responsible for any damages
caused by failure to observe these
instructions.
5Storage of documentation
This assembly and operation manual, as well
as any other applicable documentation,
should be stored diligently, so that it was
available at any time. In the case of removal
or sale of the device, the attached
documentation should be handed over to the
new user / owner.
6Applied symbols
In this manual the following graphic symbols
are used:
- useful information and tips,
- important information, failure to
observe these can cause damage of
property, threat for human and
household animal health and life.
Caution: the symbols indicate important
information, in order to make the manual more
lucid. Yet, this does not exempt the user from the
obligation to comply with requirements which are
not marked with a graphic symbol!
7Directive WEEE 2002/96/EG
Act on electrical and electronic equipment
Recycle the product and the
packaging at the end of the
operational use period in an
appropriate manner,
Do not dispose of the product
together with normal waste,
Do not burn the product.

REGULATOR INSTRUCTION MANUAL
ecoMAX 800, model R1

10
8Operating the regulator
This section briefly describes how the
regulator should be operated. In order to
start using a boiler with the regulator, you
must fire the boiler up using the regulator
mode FIRING-UP , and then switch the
regulator into the mode OPERATION.
8.1 Description of buttons
Fig. 1 View of control panel
Legend
1. MENU button
2. „TOUCH and PLAY” knob
3. EXIT button
Turning the “TOUCH and PLAY" knob
increases or decreased the edited parameter.
This is an element of quick operation of the
regulator. Pushing this knob allows to enter
the given parameter, or to confirm the
selected value.
8.2 Description of display main
window
Fig. 2 Display main window
Legenda
1. regulator operation modes: STOP,
FIRING-UP , OPERATION, CONTROL,
2. preset boiler temperature,
3. measured boiler temperature,
4. field of values which influence the preset
boiler temperature: ,,T” – symbol of
decrease in the preset boiler temperature
due to disconnection of the room
thermostat contacts; „S” symbol of
decrease in the preset boiler temperature
due to active intervals; „M” –symbol of
increase in the preset boiler temperature
for the time of filling the domestic hot
water (HUW) container; "P" - weather
control for the boiler cycle enabled.
5. airflow operation symbol
6. fuel feeder operation symbol,
7. central heating pump operation symbol,
8. domestic hot water pump operation
symbol,
9. measured temperature of domestic hot
water container,
10. preset temperature of domestic hot water
container,
11. clock and day of the week
12. operation symbol ash remover
13. outside (weather) temperature,
14. active fuzzy logic control symbol,
15. warning symbol is activated disinfection
of the hot water
1
.
The domestic hot water window in the main
screen can be changed into a selected mixer
cycle using the TOUCH and PLAY knob.
Fig. 3 Auxiliary window, note: the windows for mixers 2
and 3 appear only if the additional mixer module MX.01
is equipped.
1
The symbol is displayed not only in the
course of hot water sanitizing function HUW,
but also appears when you turn on hot water
disinfection function HUW
3
2
1
1
2
3
5
6
10
9
12
4
8
2
7
11
13
14
15

11
Hot water window on the main screen, you
can also change the view of the fuel level by
turning the knob TOUCH and PLAY if the
parameter of the fuel level is set properly,
the details given point. 7.24. Note: The fuel
level can be seen in the room panel
ecoSTER200.
Fig. 4 auxiliary window with a view of the fuel level
8.3 Start-up of the regulator
The regulator is switched on by pressing the
“TOUCH and PLAY” knob. First, an
information window with the software
versions appears, then the regulator switches
to the STOP operation mode.
8.4 Presetting boiler temperature
Specify the preset boiler temperature by
entering:
MENU -> Preset boiler temperature.
and setting this parameter at the desired
value.
The preset boiler temperature can be also set
at the main window. Press the “TOUCH and
PLAY” knob in the main window and turn it to
specify the preset boiler temperature –the
temperature “pulsates”. Confirm the settings
by pressing the “TOUCH and PLAY” knob
once more. In order to exit the temperature
editing, press the EXIT button.
The regulator skips the preset boiler
temperature. parameter when the preset
boiler temperature is determined in relation
to the weather. The preset boiler
temperature is temporarily increased in order
to fill the domestic hot water container, and
the mixer cycles.
8.5 STOP
After its activation, the regulator is in the
STOP mode. The STOP mode can be also
enabled by selecting the STOP operation
mode in the main window and pressing the
„TOUCH and PLAY” knob.
Fig. 4 View of the main window in the STOP mode
In this mode, the following executive devices
are disabled: blower, feeder, - CH pump and
HUW pump. The mixer (pump and servo) -
stays active.
In the STOP mode, the CH pump is
turned off, which can increase the
boiler temperature.
8.6 FIRING-UP
Enter the FIRING-UP mode by selecting the
FIRING-UP operation mode and pressing the
“TOUCH and PLAY” button.
The FIRING-UP mode is used to fire up the
furnace in the boiler In this mode, the user
can manually control the airflow and the fuel
feeder. The boiler should be fired up in strict
accordance with the boiler manufacturer’s
recommendations.
Pressing EXIT when the parameter
- e.g. the preset boiler temperature
- „pulsates” makes the regulator
discard the specified value. To
make the regulator store the preset
value, confirm it by pressing the
“TOUCH and PLAY” knob.

12
Fig. 5 Manual start-up of the feeder
Pressing the „TOUCH and PLAY” knob on the
feeder symbol activates it, which is signalled
by an ON sign next to this symbol. Feed the
fuel until it appears at the end of the retort.
Press the knob again to turn the feeder off.
Next, put some kindling (e.g. for barbecue)
under the layer of fuel and FIRING-UP it.
Rys. 6 Disabling the feeder during firing up
Pressing the “TOUCH and PLAY” knob on the
airflow symbol activates it, which is signalled
by an ON sign next to this symbol. Press the
“TOUCH and PLAY” knob again to turn the
airflow off. FIRING-UP the fed fuel up and,
once in a while, feed another dose of the fue.
Fig. 7 Manual activation of airflow
The Blow-in can be set by pressing
the MENU button and setting the
Blow-in parameter
After making sure that the fire in the furnace
is lit up properly, disable the fan and the
feeder, and exit the FIRING-UP mode by
pressing the EXIT button. At this moment the
regulator will by default switch to the
OPERATION mode. The sign OPERATION will
appear in the upper left corner. At that time,
the regulator works in the automatic cycle.
Shall the user forget to switch the
regulator into the OPERATION
mode, the regulator will continue to
heat the boiler until reaching the
preset CH temperature + 5oC.
Then, it will automatically switch
into the OPERATION mode, and, as
a result, into the CONTROL mode,
on account of the fact that the
preset boiler temperature has been
reached.
If the boiler temperature is higher
than the preset CH temperature +
5oC, the FIRING-UP mode cannot
be enabled. In order to do so,
increase the preset CH
temperature, or wait until the boiler
cools down..
8.7 OPERATION –mode STANDARD
The regulator offers two modes of controlling
the boiler furnace: manual setting –
Standard mode, described in this section of
the manual, and automatic setting –Fuzzy
Logic
2
.
In order to enable the Standard regulation
mode, enter: MENU -> Regulation mode, and
place the cursor on „Standard”.
Fig. 8 Selecting the Regulation mode
In the Standard regulation mode, the
regulator operates in the automatic cycle
with user-defined settings. View of the
display:
2
Fuzzy Logic available only in special
versions of the regulator

13
Fig. 9 View of the main window in the OPERATION mode
The regulator can be switched into the
OPERATION mode while skipping the FIRING-
UP mode. To do so, select the OPERATION
mode in the main window and push the
„TOUCH and PLAY” knob.
After switching over to the OPERATION
mode, the airflow is activated 5s earlier than
the feeder, and it works constantly, as
presented in Fig.11. The fuel feeder is
enabled cyclically. A cycle consists of the
feeder operation time (feed time OPERAT),
and the interval between feeding (feed
interval OPERAT). These times should be set
in accordance with the boiler manufacturer’s
recommendations.
In order to ensure proper operation of the
boiler, set these parameters, as well as the
Blow-in, to match the amount and type of
fuel.
Feeder operation time, feeding interval and
Blow-in can be set in:
MENU -> FEED TIME OPERAT
MENU -> FEED INTERVAL OPERAT
MENU -> BLOW-IN
Fig. 10 Airflow and feeder operation cycles in the
OPERATION mode.
The order between the time feed
work and the interval feed work can
be changed, the details in section
11.23
THE MANUFACTURER’S SETTINGS DO NOT
ALWAYS MATCH THE GIVEN BOILER TYPE,
THUS THEY MUST BE ADJUSTED TO THE
GIVEN TYPE OF BOILER AND FUEL
Administration time and break
WORK administration should be
selected so that the furnace is not
stepping back to the fuel feed,
nor decreased, what can cause
burnout screw feeder.
If in the OPERATION mode it is necessary to
fill the HUW container, the regulator will
increase the preset boiler temperature, fill
the HUW container, and return to the original
settings.
After reaching the preset CH temperature,
the regulator automatically switches into the
Supervision mode.
8.8 OPERATION –mode Fuzzy logic
After switching the boiler Regulation mode
from Standard to Fuzzy Logic, the regulator
works in the OPERATION mode without the
need of programming the following
parameters: feed time OPERAT, feed interval
OPERAT, Blow-in.The regulator selects the
parameters, to optimize the combustion
process.
In order to enable the Fuzzy logic regulation
mode, enter: MENU -> REGULATION MODE,
and place the cursor over „Fuzzy logic”.
Fig. 11 Selecting the regulation mode

14
Please note that the fuzzy logic program is
selected individually for the given type of the
boiler and fuel, and it can work properly only
with this boiler and fuel. Therefore, fuzzy
logic mode requires activation by the boiler
manufacturer in accordance with paragraph.
19.1. If the mode is not activated when you
try to change the STANDARD mode fuzzy
logic prompted 'function is unavailable.
Fine-tune fuzzy logic
In some cases, depending on fuel quality, it
may be necessary to fine-tune the airflow in
the Fuzzy Logic. Used to this user parameter.
MENU →Airflow correction FL. The
adjustment range is limited, so that it is
possible only to a small extent. It is not
recommended to change the parameter
settings adjustment if the airfl. correction FL
is correct, there is no unburned fuel particles
and the furnace does not shrink into the
retort. If the fuel is of poor quality and there
are unburned particles, then you can
increase the amount of air supplied. If the
fuel is dried hard, making its burn rate is
high and the furnace is fired too hard, then
you can decrease the airflow correction FL.
Setting range: 85% - 120%. Manufacturer's
default setting control 100%.
Note: unburned fuel particles or understated
fireplace can also result from incorrect
operation of the boiler in SUPERVISION.
Therefore it is recommended to adjust
SUPERVISION parameters accordingto point.
7.9. ahead of fuzzy logic control up
Control mode, fuzzy logic is not
exempt from the need to adjust
parameters SUPERVISION - the
risk of burn-out auger feeder.
Boiler type and fuel type for which
the regulator is set, is given in the
fuel typemenu - choice of fuel
With fuzzy logic control fan aperture
should be fully open and the boiler
should be clean.
If you need to replace the fan or
brush away the tray must be the
same type.
It is recommended that before
switching fuzzy logic to control the
fire the boiler using FIRE UP mode
and wait to stabilize the combustion
process.
8.9 SUPERVISION
The SUPERVISION mode can be active both
during manual and automatic (Fuzzy Logic)
regulation.
The regulator switches into the
SUPERVISION mode automatically, without
the user’s interference:
- in Standard regulation mode –after
reaching the preset boiler temperature,
- in Fuzzy logic regulation mode –after
exceeding the preset CH temperature by +
5°C. In the Fuzzy logic mode, the regulator
tries not to switch into SUPERVISION and to
supply as much heat as the CH system
requires at the time.
In the SUPERVISION mode, the regulator
supervises the furnace, so that it would not
go out. For this purpose, the airflow and the
feeder are activated only once in a while,
less frequently than in the OPERATION
mode. There is no further increase in
temperature.
The airflow does not work continuously, it is
enabled cyclically, together with the fuel
feeder, which prevents the flame from going
out during the boiler standstill.
Fig. 12 View of the main window in the SUPERVISION
mode

15
Fig. 13 Fan and feeder operation cycles in the
SUPERVISION mode
The interval between operations of airflow
and feeder is determined by the parameter
feed interval SUPERVISION available in:
MENU -> Feed. interv. SUPERV
This time should be set in accordance with
the boiler manufacturer’s recommendations.
The time should be chosen bearing in mind,
that too long an interval can make the
furnace fall in during the boiler standstills,
yet setting an insufficient time will lead to an
increase in the boiler temperature. The
feeder and airflow operation time in the
SUPERVISION mode is set using the
parameter feed time SUPERVISION, available
in:
MENU -> SERVICE SETTINGS ->
PASSWORD-> BOILER SETTINGS ->Feed
time superv
The time of extend fan time in order to fire
up the fuel after is has been fed is set in:
MENU -> SERVICE SETTINGS -> BOILER
SETTINGS -> Extend Fan Time
Set the parameters feed interval C
SUPERVISION, feed time
SUPERVISION and extend fan time
to allow the boiler temperature
gradually drop in this mode. Wrong
settings can make the boiler
overheat.
In the SUPERVISION mode, the fan works
with identical power as in the OPERATION
mode, equal to the Blow-in parameter.
The regulator automatically returns to the
OPERATION mode once the boiler
temperature decreases by the value boiler
hysteresis in relation to the preset
temperature.
Recommended settings SUPERVISION mode:
-Feed Interval supervision = 15 minutes
- Feed time supervision = 12s,
- Airflow oper.extend supervision = 1s.
8.10 Fuel type
The fuel type menu is intended only for the
FUZZY LOGIC regulation mode. Choose the
appropriate type of fuel, accordingly to the
fuel used in the boiler.
Fig. 14 Fuel type
In the STANDARD regulation mode, the user
must choose the values of the burner
parameters on their own!
8.11 Settings for domestic hot
water HUW
The device regulates the temperature of the
domestic hot water container, provided that
a HUW temperature sensor is connected. If
the sensor is disconnected, appropriate
notification is displayed in the main window.
Using the HUW pump mode parameter, the
user can:
disable feeding of the container,
parameter OFF,
set HUW priority using the priority
parameter - in this case, the CH pump
is off and the mixer is closed in order
to fill the HUW container faster,
enable simultaneous operation of the
CH and HUW pump using the
parameter no priority
8.12 Presetting domestic hot water
temperature
The HUW temperature can be preset by
entering:
MENU -> PRESET HUW TEMP.
and set this parameter at the desired value.

16
The preset domestic hot water temperature
can be also set at the main window. Press
the „TOUCH and PLAY” knob in the main
window. The preset boiler temperature
flashes, press the knob again to make the
HUW temperature flash –you can set it then.
Press the „TOUCH and PLAY” knob to preset
the domestic hot water temperature. Confirm
the settings by pressing the “TOUCH and
PLAY” knob once more. In order to exit the
temperature editing, press the EXIT button.
8.13 Enabling the SUMMER function
In order to enable the SUMMER function,
which allows to fill the domestic hot water
container in the summer without the need of
warming the central heating system and the
mixer cycles, set the parameter HUW pump
mode to summer.
MENU -> HUW PUMP MODE-> Summer
The SUMMER function cannot be
enabled if the domestic hot water
sensor is disconnected.
Do not enable the summer function
if the HUW pump is disconnected
or damaged
The summer can be activated automatically
with the parameters: Auto SUMMER mode,
SUMMER mode act. temp., SUMMER mode
deact. temp. parameters are available:
MENU SETTINGS HUW
8.14 HUW container disinfection
The regulator has a function of automatic,
periodical heating of the HUW water
container to 70°C. The purpose of this is to
eradicate bacterial flora from the HUW
container.
The household members must be
notified about the fact of enabling
the disinfection function, as it
carries the risk of scalding with hot
water.
Once per week, on Sunday at 02:00 a.m.,
the regulator increases the HUW container
temperature. After 10 minutes of keeping the
container at this temperature,
the HUW pump is turned off, and the boiler
resumes normal operation. The disinfection
function should not be activated if the HUW
support is disabled.
8.15 Mixe settings
Settings of the mixer can be found in:
MENU -> MIXER 1 SETTINGS
Mixer settings without a weather sensor
Set the desired temperature manually
heating water, mixing with a Preset mixer
temp. parameters, such as the value of 50°
C. The value should be such as to ensure
obtaining the desired room temperature.
After connecting the room thermostat, set
Reduce preset mixer temperature to
thermostat for example, at 5 °C. The value
should be selected empirically. Room
thermostat can be traditional thermostat
(NO-NC) or ecoSTER200 room panel. Upon
activation of the thermostat preset
temperature mixer circuit is reduced, which
in properly selecting the lower value will
cause stunted growth in a heated room
temperature.
Mixer settings with weather sensor (no room
panel ecoSTER200)
Set the weather SUPERVISIONs parameter
on.
Using the parallel shift of the curve parameter set the
desired temperature heating room, guided by the
following formula:
Room set temperature = 20 °C + curve shift. Example.
For the room temperature of 25 °C value of the heating
curve shift must be set to 5 °C. For the room temperature
of 18 °C parallel displacement parameter of the curve
shift to be set to -2 °C.
Select the weather curve by point. 7.16
In this configuration, you can connect a room
thermostat, which will be compensated for
the inaccurate selection of the heating curve,
where the value of the heating curve is
chosen too large.

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Then, set the value Reduce preset mixer
temperature to thermostat parameter, for
example. the value of 2 °C. After contact
opening set temperature thermostat mixer
circuit is reduced, as the proper choice of the
reduction, will drag down the temperature in
a heated room.
Mixer settings with weather sensor and room
panel ecoSTER200)
Set the the weather SUPERVISIONs on.
Select the weather curve by point. 7.16
EcoSTER200 controller automatically shifts
the heating curve according to the room
temperature. The controller applies the
setting to 20 °C, for example, the
temperature set point temperature = 22 °C,
the controller moves the heating curve at 2
°C, the temperature set point temperature =
18 °C, the heating curve will shift control of -
2 °C. In some of the cases described in
paragraphs. 7.16 may need to control up
shift the heating curve.
In this configuration, the room thermostat
ecoSTER200 can:
- Reduce the constant temperature of the
heating circuit when the preset room
temperature is reached. Similarly, as
described in the previous paragraph (not
recommended), or
- Automatically, continuously adjust the
temperature of the heating circuit.
It is not recommended to use both options.
Automatic adjustment occurs at room
temperature according to the formula:
Adjustment = [(preset room-temperature
measured room temperature] x Room temp.
factor / 10
Example.
Set temperature in a heated room (set in
ecoSTER200) = 22 °C. The temperature
measured in the room (by ecoSTER200) =
20 °C. Room temp. factor = 15
Preset mixer temperature is increased by
[(22 C -20 °C)] x15/10 = 3 °C.
Please find the correct Room temp. factor
parameter. Range: 0 ... 50 The higher the
ratio,
the greater the correction preset boiler
temperature. When set to a value, 0 " Preset
mixer temperature is not corrected. Note: To
set the values too high room temperature
factor can cause cyclical fluctuations in room
temperature!
8.16 Weather control
Weather control can be enabled both for the
boiler cycle, and for the mixer cycle. After
selecting appropriate heating curve, the
preset temperature of boiler or mixer is
calculated automatically, depending on the
outdoor temperature. If the heating curve is
appropriate for the given building too, this
allows to maintain a constant temperature
inside, regardless of the temperature
outside. Therefore, it is crucial to select a
proper heating curve.
Note: when looking for the impact of the
heating curve off the room thermostat to
the controller (regardless of whether the
room thermostat is connected or not), by
setting:
- The mixer circuit: MENU →Settings
mixer →Room thermostat→Reduce
preset mixer temperature to thermostat:
=0
- For boiler: MENU →Settings →Settings
Service →Settings boiler →Room
thermostat →Reduce preset mixer
temperature to thermostat = 0
And in the case of a connected room panel
ecoSTER200 also set the Room temp. factor
= 0
Guidelines for setting proper heating curve:
- floor heating 0,2 -0,6
- radiator heating 1,0 - 1,6
- boiler 1,8 - 4
Fig. 15 Heating curves

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Tips for selecting appropriate heating curve:
- if the temperature inside rises while the
temperature outside drops, the selected
heating curve is too high,
- if the temperature inside drops while the
temperature outside drops as well, the
selected heating curve is too low.
- if in winter the room temperature is
suitable and the appropriate time warmer
weather is too low, it is recommended to
increase the Curve shift and reduce the
heating curve,
- If the cold room temperature is too low,
and during the warmer weather is too high, it
is advisable to reduce the parallel
displacement of the heating curve and raise
the heat curve.
Poorly insulated buildings require higher
heating curves. Whereas for well-insulated
buildings the heating curve will be lower.
The regulator can increase or decrease the
preset temperature calculated in the basis of
the heating curve if it goes beyond the
temperature range for the given cycle.
8.17 Description of setting night-
time decreases
In the regulator menu, you can set time
periods for: boiler, heating cycles, and
domestic hot water container.
The time periods allow to lower the preset
temperature in the given time period, e.g. at
night, or when users leave the heated rooms,
e.g. when they go to work. This allows to
decrease the temperature automatically,
which increases thermal comfort and
decreases fuel consumption.
In order to activate the time periods, set the
parameter Night time decrease. to on in:
MENU -> Night time decrease
The night-time decreases can be specified
separately for weekdays, Saturday and
Sunday.
Fig. 16 Time periods selection window
Choose the beginning and the end of the
given time period, as well as the decrease in
the preset temperature for the given period.
Three periods during 24 hours are available.
Legenda:
1. First time period,
2. Second time period,
3. Third time period.
Below is an example of how to specify time
periods. The following example assumes
night-time decrease in the preset CH
temperature lasting from 22:00 till 06:00
(sleeping time), as well as another decrease
between 09:00 and 15:00 (when the
household members leave the heated rooms
–in order to go to work and to school).
Start defining the time periods from
00:00 (midnight).
Fig. 17 Example of defining time periods
In the example above, the regulator will
decrease the preset CH temperature by 3°C
between 00:00 and 06:00. Between 06:00
and 09:00, the regulator will keep the preset
boiler temperature unchanged. Between
09:00 and 15:00, the regulator will lower the
1
2
3

19
preset CH temperature by 5°C. Between
15:00 and 22:00, the regulator will keep the
preset CH temperature unchanged. Between
22:00 and 23:59, the regulator will lower the
preset boiler temperature by 3°C.
The time period is skipped if its
decrease value is 0, even if hours
are specified.
Decrease in the preset boiler
temperature on account of time
period is signalled by letter „S"
displayed in the main window.
Fig. 18 Signalling time periods
Decrease in the preset boiler
temperature on account of time
period is inactive during filling of the
HUW container (when the HUW
pump is active).
8.18 Control of circulation pump
Note: in the basic controller functionality is
available instead of manual mixing. The
functionality is also available by connecting
additional expansion modules MX.01, it
retains the possibility of operating the mixing
valve.
Settings are located in:
Menu →Night time decrease→
CIRCULATION. pump
and
Menu →Settings Service →
Password→Settings CH and HUW
Settings time control circulation pump are
the same as setting depressions night. At
defined intervals circulation pump is switched
off. The missed periods circulation pump is
switched on Circulating pump operation time
on time when Circulating pump standstill
time. Detailed settings given point. 10.15,
12.8, 12.9.
8.19 Information
The information menu allows to view
temperatures and to check which devices are
active at the time. Turn the TOUCH and PLAY
knob to change the information windows.
After connecting a mixer extension
module MX.01, two additional
windows with information about the
extra mixers are activated.
The sign „CAL” in the mixer
information window, next to the
valve opening extent symbol,
means active calibration. Wait until
the mixer valve servo calibration is
completed to see the current
percentage of its opening.
8.20 Off feeder
Some retort boilers are adapted for burning
other types of fuel, e.g. wood rejects, etc.
Burning thereof requires the feeder to be off.
You can disable the feeder via the regulator;
to do so, set the value of the feeder
parameter to off. The parameter can be
found in:
MENU -> FEEDER
After disabling the feeder, the regulator will
only control fan and pumps.
Disable the feeder only if the boiler
manufacturer provided for such
solution. Observe the boiler
manufacturer’s recommendations.
,,S”

20
This option is not intended for
boilers with an additional grate,
where the air is regulated with a
draught regulator or manually by
the user. Operation with active fan
when an additional grate is present
can cause the boiler to overheat.
8.21 Off fan
In case the boiler is adapted for combustion
of the additional fuel on the grate is possible
to stop the fan. Then the air is supplied
through the chimney. To turn off the fan, go
to MENU →Fan and set,, Off ". Note: turn off
the fan turns off feed at the same time.
8.22 Manual control
The regulator provides a possibility of
manual activation of an executive device,
e.g. a pump, feeder motor, or blower.
Thanks to this functionality you can check
whether the given device is operative or
properly connected. During the calibration
mixer servo input to the actuator manual
control menu is locked.
Fig. 19 View of manual control window where OFF -
indicates that the device is turned off, ON - switched on
Caution: Enabling a fan, feeder, or
another device for a longer period
of time can cause danger
Position Mix 1 close / circulation
means closing the mixer servo and
if the servo mixer is not used,
support service mixer operation =
off, or just the pump is circulating
pump is connected to the terminals
14-15.
8.23 Restoring user settings
In order to restore default user settings,
place the cursor on the „YES” option and
press the “TOUCH and PLAY” knob.
Fig. 20 Default service settings
Only the parameters available in the
main menu will be restored to their
default settings, the service
parameters will remain unaltered.
8.24 Setting the fuel level
The inclusion of the fuel level indicator
To enable the fuel level set threshold value
of Fuel shortage prompt display to a value
greater than zero, such as 10%.
The parameter is in:
MENU →Fuel Level→Alarm Level
Turning the knob TOUCH and PLAY in the
main window causes the window to the level
of the fuel.
Note: The fuel level can be seen in the room
panel ecoSTER200. The room panel is not a
standard control equipment.
Fig. 22 auxiliary window with a view of the fuel
Support the fuel level indicator
Each time you filled up the fuel container to
the desired level, press and hold the knob in
the main window, you will be prompted: