Plum ecoMAX860P3-D TOUCH User manual

Boiler controller
ecoMAX860P3-D TOUCH
FOR AUTOMATIC SOLID FUEL FIRED BOILERS
INSTRUCTION INSTALLATION AND OPERATING MANUAL
ISSUE: 1.0
APPLIES TO SOFTWARE:
MODULE A
PANEL
v01.XX.XX
v.01.XX.XX
ecoSTER TOUCH**
ecoNET300**
functions available in the
additional module B
** room panel ecoSTER TOUCH and internet module ecoNET300 - not the standard equipment of the
controller.
05-2016
ecoNET.apk
www.econet24.com

CONTENTS
1RECOMMENDATIONS REGARDING SAFETY ........ 4
2GENERAL ............................................................. 5
3INFORMATION ABOUT DOCUMENTATION ......... 5
4STORAGE OF DOCUMENTATION......................... 5
5APPLIED SYMBOLS .............................................. 5
6DIRECTIVE WEEE 2002/96/EG ACT ON
ELECTRICAL AND ELECTRONIC EQUIPMENT ................... 5
INSTRUCTION MANUAL................................ 7
7STRUCTURE –MAIN MENU................................. 8
8OPERATING THE REGULATOR ............................. 9
8.1 DESCRIPTION OF DISPLAY MAIN WINDOW ................. 9
8.2 SWITCHING ON AND OFF THE BOILER...................... 10
8.3 SETTINGS PRESET TEMPERATURE..................... 10
8.4 FIRING-UP ..................................................... 10
8.5 INCANDESCENCE............................................... 10
8.6 OPERATION ....................................................... 10
8.7 REGULATION MODE............................................ 11
8.8 SUPERVISION ................................................ 11
8.9 BURNING OFF................................................ 12
8.10 CLEANING...................................................... 12
8.11 STOP.............................................................. 12
8.12 GRATE ........................................................... 12
8.13 DOMESTIC HOW WATER SETTINGS ......................... 12
8.14 SETTING HUW PRESET TEMPERATURE................... 13
8.15 ENABLING THE SUMMER FUNCTION .................... 13
8.16 DISINFECTION HUW CONTAINER .......................... 13
8.17 HUW CIRCULATION ........................................... 13
8.18 MIXER CIRCUITS SETTINGS ................................... 13
8.19 WEATHER CONTROLLED ...................................... 14
8.20 DESCRIPTION OF NIGHT TIME DECREASE SETTINGS .... 15
8.21 FUEL LEVEL SETUP .............................................. 15
8.22 FEEDER EFFICIENCY TEST ...................................... 16
8.23 OPERATION WITH ADDITIONAL FEEDER ................... 16
8.24 INFORMATION................................................... 16
8.25 MANUAL CONTROL ............................................ 16
8.26 FAVOURITE MENU.............................................. 17
8.27 ROOM PANEL ECOSTER TOUCH.......................... 17
8.28 INTERNET MODULE............................................. 17
9DESCRIPTION OF ALARMS................................. 17
9.1 EXCEEDING MAX.BOILER TEMP............................. 17
9.2 MALFUNCTION OF BOILER TEMP.SENSOR ............... 17
9.3 EXCEEDING MAX.BURNER TEMP. .......................... 17
9.4 BOILER TEMPERATURE SENSOR DAMAGE................. 18
9.5 BURNER TEMPERATURE SENSOR DAMAGE ............... 18
9.6 FEEDER CONTROL SYSTEM FAILUER ........................ 18
9.7 UNSUCCESSFUL FIRING ATTEMPT........................... 18
9.1 BOILER OVERHEATING STB OPEN CONTACT ............. 18
9.2 LACK OF COMMUNICATION .................................. 18
9.3 UNSUCCESSFUL ATTEMPT OF BUFFER LOADING......... 18
10 OTHERS ............................................................. 18
10.1 POWER SUPPLY DECAY ........................................ 18
10.2 ANTI-FREEZING PROTECTION ................................ 18
10.3FUNCTION OF PROTECTING PUMPS AGAINST
STAGNATION ..................................................... 19
10.4 REPLACEMENT OF MAINS FUSE ............................. 19
10.5 REPLACEMENT OF CONTROL PANEL........................ 19
10.6 LAMBDA SENSOR ............................................... 19
INSTALLATION AND SERVICE SETTINGS....... 21
11 HYDRAULIC DIAGRAMS .....................................22
11.1 DIAGRAM 1.......................................................22
11.2 DIAGRAM 2.......................................................23
11.3 DIAGRAM 3.......................................................24
12 TECHNICAL DATA...............................................25
13 CONDITIONS OF STORAGE AND TRANSPORT....25
14 REGULATOR INSTALLATION...............................25
14.1 ENVIRONMENTAL CONDITIONS ..............................25
14.2 INSTALLATION REQUIREMENTS ..............................25
14.3 ASSEMBLY CONTROL PANEL ..................................25
14.4 MOUNTING OF WORKING MODULE ........................26
14.5 IP PROTECTION RATE...........................................27
14.6 CONNECTING ELECTRICAL SYSTEM ..........................28
14.7 ELECTRIC SCHEME...............................................29
14.8 CONNECTION OF TEMPERATURE SENSORS................31
14.9 CONNECTING WEATHER SENSOR ............................31
14.10 CHECKING TEMPERATURE SENSORS ........................31
14.11 CONNECTION OF MIXERS ROOM THERMOSTAT..........32
14.12 CONNECTION OF BOILER'S ROOM THERMOSTAT ........32
14.13 CONNECTION OF RESERVE BOILER ..........................32
14.14 CONNECTION OF ALARM SIGNALLING......................33
14.15 CONNECTION OF MIXER .......................................33
14.16 CONNECTING TEMPERATURE LIMITER STB...............34
14.17 CONNECTING ROOM PANEL ..................................34
15 SERVICE MENU ..................................................35
16 SERVICE SETTINGS .............................................37
16.1 BURNER .........................................................37
16.2 BOILER ...........................................................38
16.3 CH AND HUW ..................................................39
16.4 BUFFER ..........................................................40
16.5 MIXER ............................................................40
16.6 HOUTPUT......................................................41
16.7 OTHTRS..........................................................42
17 SOFTWARE UPGRADE........................................42

4
1RECOMMENDATIONS REGARDING
SAFETY
Requirements concerning safety are
described in detail in individual chapters of
this manual. Apart from them, the following
requirements should in particular be
observed.
Before starting assembly,
repairs or maintenance, as well
as during any connection
works, please make sure that
the mains power supply is
disconnected and that terminals
and electric wires are devoid of
voltage.
After the regulator is turned off
using the keyboard, dangerous
voltage still can occur on its
terminals.
The regulator cannot be used at
variance with its purpose.
Additional automatics which
protect the boiler, central
heating (CH) system, and
domestic hot water system
against results of malfunction of
the regulator, or of errors in its
software, should be applied.
Choose the value of the
programmed parameters
accordingly to the given type of
boiler and fuel, taking into
consideration all the operational
conditions of the system.
Incorrect selection of the
parameters can cause
malfunction of the boiler (e.g.
overheating of the boiler, the
flame going back to the fuel
feeder, etc.),
The regulator is intended for
boiler manufacturers. Before
applying the regulator, a boiler
manufacturer should check if
the regulator’s mating with the
given boiler type is proper, and
whether it can cause danger.
The regulator is not an
intrinsically safe device, which
means that in the case of
malfunction it can be the source
of a spark or high temperature,
which in the presence of
flammable dusts or liquids can
cause fire or explosion. Thus,
the regulator should be
separated from flammable dusts
and gases, e.g. by means of an
appropriate body.
The regulator must be installed
by a boiler manufacturer in
accordance with the applicable
safety standards.
The programmed parameters
should only be altered by a
person familiarized with this
manual.
The device should only be used
in heating systems in
accordance with the applicable
regulations.
The electric system in which the
regulator operates must be
protected by means of a fuse,
selected appropriately to the
applied loads.
The regulator cannot be used if
its casing is damaged.
In no circumstances can the
design of the regulator be
modified.
Electronic isolation of the
connected devices is applied in
this regulator.
Keep the regulator out of reach
of children.

5
2General
The regulator is a modern electronic device
designed to control automatic solid fuel fired
boilers with ignition.
Flame detection occurs with an optical flame
brightness sensor.
It can be used to control the operation of an
unregulated central heating circuit, HUW
circuit and three regulated heating circuits.
Preset temperature of heating circuits may
be set on the basis of weather sensor read-
out. A possibility to work together with room
thermostats helps to maintain comfortable
temperature in heated rooms. Moreover, if
needed, the equipment switches on gas -or
oil fired reserve boiler.
The regulator may operate in connection with
additional control panel ecoSTER TOUCH
installed in rooms and internet module
ecoNET300. Regulator is easy to operate in
an intuitive manner. It may be used in
households and other similar premises and in
light industry facilities.
3Information about documentation
The regulator manual is a supplement for the
boiler manual. In particular, except for this
manual, the boiler manual should also be
observed. The regulator manual is divided
into two parts: for user and fitter. Yet, both
parts contain important information,
significant for safety issues, hence the user
should read both parts of the manual.
We are not responsible for any damages
caused by failure to observe these
instructions.
4Storage of documentation
This assembly and operation manual, as well
as any other applicable documentation,
should be stored diligently, so that it was
available at any time. In the case of removal
or sale of the device, the attached
documentation should be handed over to the
new user / owner.
5Applied symbols
In this manual the following graphic symbols
are used:
- useful information and tips,
- important information, failure to
observe these can cause damage of
property, threat for human and
household animal health and life.
Caution: the symbols indicate important
information, in order to make the manual
more lucid. Yet, this does not exempt the
user from the obligation to comply with
requirements which are not marked with a
graphic symbol.
6Directive WEEE 2002/96/EG Act on
electrical and electronic equipment
Recycle the product and the packaging at
the end of the operational use period in
an appropriate manner.
Do not dispose of the product together
with normal waste.
Do not burn the product.

INSTRUCTION MANUAL
ecoMAX860P3-D TOUCH

8
7STRUCTURE –MAIN MENU
Boiler settings
Preset boiler temperature
Weather control the boiler*
Boiler heating curve*
Curve shift*
Room temp. factor*
Output modulation
Feeder operation –max power
Blow-in output –max power
Oxygen –max power*
The intermediate power –hysteresis H2
Feeder operation - intermediate power
The intermediate power-blow-in
The intermediate power-oxygen*
Minimum power-hysteresis H1
Feeder operation - min power
Minimum power - blow-in
Minimum power- oxygen*
Boiler hysteresis
Minimum boiler output FL
Maximum boiler output FL
Feeder
Efficiency test time
Feeder efficiency test
Fuel weight
Operation mode
Burner - Pellet
Grate - Wood
Reserve boiler
Regulation mode:
Standard
FuzzyLogic
Fuel level
Alarm level
Fuel level calibration
Cleaning
Burner cleaning
Cleaning intensity
Lambda calibration*
Night time decrease boiler
Night time decrease
Schedule
HUW settings*
HUW preset temperature
HUW pump mode
Off
Priority
No priority
HUW container hysteresis
HUW disinfection
Night time decrease HUW
Night time decrease
Reduction value
Schedule
Night time decrease circulation pump*
Night time decrease
Reduction value
Schedule
Mixer 1-5 settings
Preset mixer temperature
Mixer room thermostat
Mixer weather control*
Heating curve mixer*
Curve translation*
Room temperature factor*
Mixer night time decrease:
Night time decrease
Reduction value
Schedule
General settings
Clock
Date
Brightness
Sound
Language
Software update*
WiFi settings*
Summer/Winter
SUMMER mode
Winter
Summer
Auto*
SUMMER mode act. temperature
SUMMER mode deact. temperature
* unavailable if no adequate sensor or
additional module is connected or the
parameter is hidden.
Main menu
Information
Boiler settings
HUW settings*
Summer/Winter
Mixer 1-5 settings*
General settings
Manual control
Alarms
Service settings

9
8Operating the regulator
8.1 Description of display main window
Legend:
1. mode of regulator operation: FIRING-UP,
INCANDESCENCE, OPERATION,
SUPERVISION, BURNING OFF,
CLEANING, STOP
2. preset boiler temperature
3. measured boiler temperature
4. key to enter ’’Menu” list
5. Information field:
fan
feeder
pumps
igniter
6. measured temperature of HUW container
7. preset temperature of HUW container
8. clock time and weekday
9. outside temperature (weather)
10. field of functions, which modify preset
temperature -meaning of the symbols:
- opening of room thermostat contacts
–preset room temperature has been
reached
- of preset boiler temperature for
active time intervals
- increase of preset boiler temperature
for the time of HUW container filling
- increase of preset boiler temperature
by mixer circuit
- increase of preset temperature for
buffer loading
- operation mode - grate
- work on the reserve boiler (gas- or oil-)
Both, left and right window may
display different information. By
touching the screen, user may
navigate between displayed
information: mixer circuits
information window, HUW window,
fuel level window.
Fuel level may be displayed on ecoSTER
TOUCH room control panel.
OPERATION
THU

10
8.2 Switching on and off the boiler
Make sure fuel is present in the tank and
tank hatch is closed. Now boiler may be
switched on. To start the boiler - press
BURNER OFF? at any place on the screen.
The message: „ACTIVE REGULATOR?”
appears.
Confirm the message. Boiler enters firing-up
stage.
There is also another method of boiler start-
up. Press MENU button and find and press
button in pie menu.
To stop the boiler - press MENU button, and
find and press button in pie menu.
8.3 Settings preset temperature
Preset boiler temperature or preset HUW
temperature, just like the preset mixer
circuit temperature, can be set in the menu:
Boiler settings →Preset boiler temp.
HUW settings →HUW preset temp.
Mixer 1-5 settings →Preset mixer temp.
The value set as Preset boiler temp. is
ignored by the regulator if the preset boiler
temperature is controlled by weather sensor.
Regardless of that, the preset boiler
temperature is automatically increased in
order to fill the hot utility water tank and
feed heating mixer cycles.
8.4 FIRING-UP
The FIRING-UP mode is used for automatic
firing-up of furnace in the boiler.
All parameters which influence the firing-up
process can be found in menu:
Service settings →Burner settings →
Firing-up
If firing up the furnace fails, further attempts
are carried out during which the fuel dose
(feeding time) is reduced to 10% of the dose
in the first attempt.
Consecutive attempts are visualised by
numbers next to the lighter symbol .
After three unsuccessful attempts, an alarm
Failed firing-up attempt is reported. In such
case, the boiler operation is halted. Boiler
operation cannot be continued automatically
- service crew must intervene. After
removing causes of impossibility to fire-up,
the boiler must be restarted.
8.5 INCANDESCENCE
After detecting the flame in firing-up phase
followed incandescence burner before giving
an additional portion of the fuel during the
specified Incandescence time and increase
airflow output. Parameter can be found in
menu:
Service settings → Burner settings →
Firing-up
8.6 OPERATION
The fan operates continuously. Fuel feeder is
activated cyclically. A cycle consists of feeder
operation time and duration of feeding
interval.
A - feeder interval, B –feeding cycle time.
Parameter Feeding cycle time can be found
in menu: Service settings →Burner
settings →Operation
Feeder cycle time is calculated according to
the required current power of the burner,
capacity of tank and feeder efficiency.
Parameters blow-in output for different
power levels of the burner are available in
the menu:
Boiler settings →Output modulation