Plum ecoMAX850P1-V User manual

Burner Controller
ecoMAX850P1-V
FOR BOILERS FUELLED WITH PELLETS
* functions available in additional module B
** functions available in additional module C-MX.03
*** room panel ecoSTER200 (non standard option)
USER MANUAL FOR MAINTENANCE AND INSTALLATION
EDITION: 1.1
APPLIES FOR
HARDWARE:
MODULE A
MODULE B
PANEL
v01.XX.XX
v.01.XX.XX
v.01.XX.XX
2013-06-11

INDEX
1. SAFETY PRECAUTIONS ................................... 5
2. GENERAL INFORMATION ............................... 6
3. DATA REFERRING TO DOCUMENTATION....... 6
4. DOCUMENTATION STORAGE ......................... 6
5. SYMBOLS AND MARKINGS USED ................... 6
6. WEEE 2002/96/EG ELECTRICITY AND
ELECTRONICS BILL........................................................... 6
7. USER MENU STRUCTURE ............................... 8
8. CONTROLLER MAINTENANCE ........................ 9
8.1 BUTTONS DESCRIPTION .................................. 9
8.2 MAIN DISPLAY WINDOW DESCRIPTION .......... 9
8.3 CONTROLLER START UP................................. 10
8.4 BOILER TEMPERATURE SETTING ................... 10
8.5 FIRING UP...................................................... 10
8.6 WORK............................................................ 11
8.7 SUPERVISION ................................................ 12
8.8 BURNING OFF .............................................. 12
8.9 PAUSE............................................................ 12
8.10 HOT WATER SETTINGS .................................. 12
8.11 HOT WATER TEMPERATURE SETTINGS ......... 13
8.12 HYSTERESIS OF HOT WATER FEEDER............. 13
8.13 SUMMER FUNCTION START UP..................... 13
8.14 HOT WATER FEEDER DISINFECTION .............. 13
8.15 MIXER CIRCLE SETTINGS................................ 13
8.16 WEATHER CONTROL...................................... 14
8.17 NIGHT DECREASE SETTINGS DESCRIPTION.... 15
8.18 CIRCULAR PUMP CONTROL ........................... 16
8.19 FUEL LEVEL CONFIGURATION........................ 16
8.20 COOPERATION WITH ADDITIONAL FEEDER... 17
8.21 INFORMATION .............................................. 17
8.22 MANUAL CONTROL ....................................... 17
8.23 RESETTING STB LIMITER...................................... 18
9. HYDRAULIC SCHEMES .................................. 20
9.1 SCHEME 1...................................................... 20
9.2 SCHEME 2...................................................... 21
9.3 SCHEME 3...................................................... 22
10. TECHNICAL DATA ......................................... 23
11. STORAGE AND TRANSPORT CONDITIONS.... 23
12. CONTROLLER INSTALLATION ....................... 23
12.1 ENVIRONMENTAL CONDITIONS .................... 23
12.2 INSTALLATION REQUIREMENTS .................... 23
12.3 INSTALLATION............................................... 24
12.4 ELECTRIC CIRCUIT CONNECTION ................... 24
12.5 SAFETY CONNECTIONS.................................. 26
12.6 ELECTRIC SCHEME ......................................... 26
12.7 TEMPERATURE SENSORS CONNECTION........ 27
12.8 WEATHER SENSORS CONNECTION................ 27
12.9 WEATHER SENSORS CHECKING ..................... 27
12.10 OPTICAL SENSOR CONNECTION .................... 28
12.11 MIXERS ROOM TEMPERATURE CONNECTION ...
.......................................................................28
12.12 BOILER ROOM THERMOSTAT CONNECTION..28
12.13 RESERVE BOILER CONNECTION .....................28
12.14 ALARMS SIGNAL CONNECTION......................30
12.15 MIXER CONNECTION .....................................31
12.16 TEMPERATURE LIMITER CONNECTION STB ...31
12.17 ROOM PANEL CONNECTION ..........................32
13. STRUCTURE –SERVICE MENU ......................33
14. BURNER SERVICE SETTINGS..........................34
14.1 BOILER SERVICE SETTINGS .............................35
14.2 CH AND HW SERVICE SETTINGS.......................36
14.3 BUFFER SERVICE SETTINGS ............................37
14.4 MIXER SERVICE SETTINGS ..............................37
15. DEFAULT SETTINGS RESTORING ...................38
16. ALARMS DESCRIPTIONS................................39
16.1 BOILER MAX. TEMP. EXCEEDING ...................39
16.2 FEEDER MAX. TEMP. EXCEEDING...................39
16.3 BOILER TEMP. SENSOR FAILURE ....................39
16.4 COMMUNICATION LOSS................................39
16.5 FIRING UP FAILED ATTEMPT ..........................40
16.6 FAILED ATTEMPT TO LOAD THE FEEDER ........40
17. OTHER...........................................................40
17.1 POWER STOPPAGE ........................................40
17.2 ANTIFREEZING PROTECTION .........................40
17.3 PUMP ANTI STANDSTILL FUNCTION ..............40
17.4 NETWORK FUSE REPLACEMENT ....................40
17.5 CONTROL PANEL REPLACEMENT ...................40
18. LAMBDA SENSOR Λ......................................40
19. POSSIBLE FAULTS DESCRIPTION ...................42
20. FOR BOILER/BURNER MANUFACTURER .......43
21. CHANGES REGISTER......................................43

5
1. SAFETY PRECAUTIONS
Safety requirements are described in
following sections of this user’s
manual. Apart from them please obey
requirements described below.
Before installing, mending or
maintenance and during any
connecting works it is absolutely
necessary to disconnect the network
power and to make sure if the
connections and wires are not
electrically powered
After disengaging the controller by
keyboard there may still be a
dangerous electrical power on its
connections.
The controller must be used in
accordance with its destination
The controller must be covered with
the box
Additional automatic device must be
used to protect the boiler, central
heating and hot water installations
against the results of controller
breakdown or faults in its hardware.
It is essential to adjust parameters to
the given boiler time and to the fuel
type. All the conditions of usage the
installation must be considered. Faults
in adjusting the parameters may
cause boiler emergency mode
(overheating, backfire to the feeder,
etc.)
The controller is for boiler producers.
The boiler producer before its use
should check if the cooperation
between the controller and the boiler
is correct and is not dangerous.
The controller is not a spark-safe
device. It means that in emergency
mode may be the source of a spark or
high temperature which together with
dust or flammable gases can cause
fire or explosion.
The controller must be installed by the
boiler producer, in accordance with
valid norms and regulations
Modification of programmed
parameters should only be carried by
a person acquainted with this user’s
manual
The controller can only be used in
heating installations made in
accordance with valid norms and
regualations
The electrical circuit in which the
controller works should be protected
with a fuse proper for voltage used.
The controller can not be used with
damaged cover box
On no condition can any alterations to
the controller’s construction be made
The controller is equipped with an
electronic disconnector of connected
devices (working type 2Y in
accordance to PN-EN 60730-1) and
microdisconnector (working type 2B in
accordance to PN-EN 60730-1).
Children should not be allowed access
to the controller.

6
2. GENERAL INFORMATION
The controller is a modern electronic device
designed to handling the work of the pellet
boiler using help of optical flame brightness
sensor. The device is compactly build, easy
to install.
It can control the work of central heating and
hot water circuits and also control the work
of 5 mixing heating circuits. The required
temperature of heating circuits can be set on
the basis of data obtained from the main
sensor. The possibility of cooperation with
room thermostats, separate for each heating
circuit is beneficial for maintaining
comfortable temperature in heating rooms.
Moreover, the device turns on the spare
boiler (gas or oil one)
The controller can cooperate with additional
steering panel located in living rooms and
additional modul of lambda λsensor.
Handling of the controller is easy and
intuitive. The controller can be used within
the household and in small industrial
buildings.
3. DATA REFERRING TO
DOCUMENTATION
The user’s manual of the controller is a
complementation of boiler documentation. In
particular it is necessary to apply the boiler
documentation. The user’s manual of the
controller is divided into two parts: for the
user and for the installer. However in both
parts vital information concerning safety is
included. That is why the user should get
aquainted with both parts of the user’s
manual.
We do not take responsibility for damages
caused by failing to observe the following
user manual.
4. DOCUMENTATION STORAGE
We advise you to keep carefully this user
manual of installation and maintenance and
all other valid documentation, for immediate
use when needed. In case of removal or
selling the device all the documentation
should be handed to new user or owner.
5. SYMBOLS AND MARKINGS USED
Following graphic symbols and markings are
used in the user manual:
-for relevant information and tips,
-for vital information related with
issues of property damage, health and
life risk of humans or domestic
animals,
Attention: by these symbols vital information is marked.
It is to allow easy understanding of the user manual.
User and installer is however required to observe
recommendations not expressed by graphic symbols!
6. WEEE 2002/96/EG ELECTRICITY
AND ELECTRONICS BILL
The packaging and product is to be
utilised at the end of using period by
a proper recycling company.
The product can not be disposed
together with ordinary wastes.
The product can not be burned.

USER MANUAL OF THE CONTROLLER
ecoMAX850

8
7. USER MENU STRUCTURE
Boiler settings
Preset boiler temperature
Weather control boiler *
Heating curve *
Curve shift
Room temperature factor*
Output modulation
Blow-in for Max. kW
Feeding for Max. kW
Max./Min. hysteresis*
Regulation mode
Standard
FuzzyLogic
Boiler hysteresis
Fuel level
Burner cleaning
HUW settings
Preset HUW temperature
HUW pump mode
Off
Priority
No priority
Summer
HUW cont. hysteresis
HUW disinfection
Automatic disinfection SUMMER*
Activ. temperature SUMMER*
Deactv. temperature SUMMER*
Mixer settings 1,2,3,4,5
Preset mixer temperature
Mixer room thermostat
Weather control mixer *
Heating curve Mixer*
Curve shift*
Room temperaturę factor*
Night time decrease
Boiler
Mixer 1*
Mixer 2*
Mixer 3*
Mixer 4*
Mixer 5*
HUW container*
Circulation pump*
General settings
Clock
Screen brightness
Screen contrast
Sound
Language
Fuel level
Alarm level
Fuel level calibration
*Not available if proper sensor or additional
module not connected or the parameter is
hidden.
Main menu
Information
Boiler settings
HUW settings*
Mixer 1 settings*
Mixer 2 settings *
Mixer 3 settings *
Mixer 4 settings *
Mixer 5 settings *
Night time decrease
General settings
Manual control
Alarms
Service settings

9
8. CONTROLLER MAINTENANCE
In this chapter shortened controller’s
handling is described.
8.1 BUTTONS DESCRIPTION
Pic. 1 Control panel view.
Key
1. MENU entry button
2. ,,TOUCH and PLAY” knob
3. EXIT button
„TOUCH and PLAY” turning cause increase or
decrease of edited parameter. It is a part of
fast handling of the controller. Pressing the
knob causes enter edition mode of chosen
parameter or selecting its volume.
Pressing EXIT button causes exit selected
menu level and also exit selected volume of
a parameter.
8.2 MAIN DISPLAY WINDOW
DESCRIPTION
Pic. 2 Main display window.
Key
1. Controller’s working modes: FIRE UP,
OPERATION, SUPERVISION, BURNING
OFF, BURNING OFF ON DEMAND, STOP,
2. Boiler preset temperature,
3. Boiler measured temperature,
4. Functions having influence on preset
boiler temperaturę. Following symbols
signal respectively:
,,T”Preset boiler temperature decrease
due to thermostat disconnection;
,,S”Preset boiler temperature decrease
due to activated time spans;
,,C”Boiler preset temperature during
loading the hot water boiler (HW);
,,M”Boiler preset temperature increase
from mixer circulation;
,,P”weather control switch on for boiler
circulation,
„R”active return protection,
„B”Preset temperature increase to load
the buffer.
5. Symbol signalling blowing operation,
6. Symbol signalling fuel feeder operation,
7. Symbol signalling central heating (CH)
pump operation,
8. Symbol signalling central heating pump
operation (HW),
9. Measured temperature of hot water boiler
(HW),
10. Preset hot water (HW) boiler
temperature,
11. Clock and weekday
12. Part of the screen coshared between two
icons: match –symbolizes operating
heater, and the digit next to it stands for
a number of Firing-upattempts;
Rake –symbolizes activating automatics
of furnace cleaning,
13. External (weather) temperature,
14. Current boiler power level,
15. Symbol signalling disinfection of the hot
water boiler1,
1Symbol is displayed not only during active HW
decontamination function, but appears also during active
HW disinfection function.
1
8
13
14
11
10
9
15
17
12
7
6
5
2
4
3
1
2
3

10
16. Additional feeder (connected to module
B).
Right window on the main screen is
configurable, allows on changing information
displayed there.It is possible to choose a
conficuration displaying: mixer circuit (1, 2,
3, 4, 5), info or HW by twisting the “TOUCH
and PLAY” knob.
Right window on the main screen may also
display the fuel level view, providing that this
parameter is set correctly.Details are shown
in point 8.19.
Attention: fuel level can be seen in room
panel ecoSTER200.
Pic. 3 Auxiliary window displaying fuel level.
8.3 CONTROLLER START UP
After connecting the power the controller
shows the settings put before connecting the
electricity. If the controller has not operated
before –it will start up in „stand by” mode.
In this mode the screen is dimmed, actual
time and information: Boiler on is displayed.
In this mode protecting pumps against going
stale function is in operation. It is executed
by temporary switching them on. Therefore it
is advised to keep the electrical power to the
controller on when the boiler is not in use.
And the controller should be in “stand by”
mode. It is possible to start up the boiler
(pressing the encoder knob and selecting
„switch on”) or setting parameters of its
operation (MENU button) without connecting
it to the electrical power. After making sure
that fuel is in the silo, and the hatch is closed
–the boiler can be switched on.
8.4 BOILER TEMPERATURE SETTING
The preset boiler temperature and preset
circuits temperature can be set in the menu
(Possible temperatures are restricted with
range of respective service parameters of the
controller).
Menu→Boiler settings →Preset boiler
temperature.
Menu→Mixer settings 1,2,3,4 →Preset
mixer temperature
8.5 FIRING UP
FIRING UP mode is for automatic firing up of
furnace in boiler. Total time of firing up
proces is dependand on controller’s settings
(feeder operation time, heater operation
time, etc.) and on boiler’s condition before
firing up. Parameters influencing firing up
process are in the menu:
Menu →Service settings →
Boiler settings →Firing up
If firing up the furnace fails, a second
attempt is carried out during which the fuel
dose (feeding time) is reduced to 50% of the
dose in the first attempt.
Pic. 4 Signalling FIRING UP mode and numer of attempt
.
After three failed firing up attempts an alarm
Failed firing up attempt is reported. Boiler’s
operation is then stopped. It is not possible
to automatically continue boiler’s operation.
Service intervention is required. After finding
and solving the cause of firing up failure the
boiler should be fired up again.

11
8.6 WORK
Pic. 5 Main window view while operating.
The fan operates constantly –see Pic. 6. Fuel
feeder is engaged periodically. One period
consists of feeder operating time and pause
in feeding time.
Pic. 6. Fan and feeder operation periods.
In Operation mode, the controller adjusts
burner output within the maximum -
minimum programmed boiler output range.
The parameters related to maximum boiler
output (fuel dose and blow-in output) can be
accessed through:
Menu →Boiler settings →Output
modulation.
The fuel dose for minimum output is fixed
and is 30% of the maximum dose. For
minimum output, you can only adjust blow-in
output for min. boiler output in:
Menu →Service settings →Burner
settings → Operation.
The parameter related to boiler output is
cycle time operation located in:
Menu →Service settings →Burner
settings → Operation.
You can choose between two regulation
modes which stabilize preset boiler
temperature:
1. Standard –linear output modulation
2. Fuzzy Logic –smooth output modulation
To set the regulation mode:
Menu →Boiler settings →Regulation
mode
Standard mode operation
Boiler output regulation begins when boiler
temperature approaches preset temperature,
i.e. when the boiler sensor reaches: Preset
boiler temperature –Max./Min. hysteresis.
Pic. 7 Output modulation STANDARD mode, where: Tzk
–preset boiler temperature, H Max/Min - Max./Min.
hysteresis
Reducing the value of the parameter
Max./Min. hysteresis increases boiler
temperature as set in the boiler temperature
sensor. The parameter is located in:
Menu →Boiler settings →Output
modulation.
If boiler temperature reaches preset value,
the controller switches to SUPERVISION
mode or burn off if SUPERVISION is disabled.
Operation in Fuzzy Logic mode
In Fuzzy Logic mode the controller
automatically regulates burner power to
allow boiler operation in such a way to
maintain its temperature on preset level. The
controller uses power levels defined in
Standard mode. In this mode the parameters
Hysteresis H2 and Hysteresis H1 do not have
to be set.
The Fuzzy Logic mode unlike the Standard
mode is not faulty in respect of failing to
reach the preset boiler temperature due to
incorrect adjustement of Hysteresis H2 and
Hysteresis H. It also allows for quicker reach
the preset temperature.

12
Attention: If the boiler operates
without heat buffer and controller is
switched into SUMMER mode than
Standard mode operation of the
controller is recommended.
After exceeding the preset temperaturę by 5
degrees C the controller switches into
SUPERVISION mode or burn off if
SUPERVISION is disabled.
8.7 SUPERVISION
SUPERVISION mode is applicable either in
regulation in STANDARD and Fuzzy Logic
mode.
The controller switches into SUPERVISION
mode automatically without user’s
intervention: - in Standard regulation mode
–after reaching the boiler preset
temperature, - in Fuzzy Logic steering –after
exceeding boiler preset temperature by 5
degrees C.
In SUPERVISION mode the controller
oversees the furnace, keeping it from
burning off. When activated, this mode can
minimise the frequency of firing up and then
burning off. This mode is especially useful in
hydraulic systems without a thermal buffer.
To do so, the burner operates with very low
power, what together with properly adjusted
parameters do not cause further increase in
temperature. Burner’s power in
SUPERVISION mode and other parameters
of Supervision are grouped in menu:
Menu → Service settings →Boiler
settings →Supervision
Parameters of SUPERVISION mode are to be
set in accordance to burner/boiler producer’s
recommendations. They should be so chosen
to prevent the furnace from burning off
during boiler’s pauses (the furnace should
not at the same fire up to too high a
temperature, because it will cause too high a
temperature of the boiler). Operation and
pause time of the feeder in SUPERVISION
mode is set using following parameters:
Feeding time SUPERVISION,Period time
SUPERVISION and Air flush intensity
SUPERVISION.
The parameters in this mode must
be so chosen as to make the boiler
temperature gradually decreasing.
Incorrect settings can cause boiler
overheating.
Maximum time of boiler’s operating in
supervision mode is defined in parameter
Supervision time.If after this time (in
Supervision mode) there is no need to
restart the boiler then the controller starts
the process of boiler’s burning off.
For setting Supervision time = 0 the
controller omits SUPERVISION mode
and goes directly to BURNING OFF.
8.8 BURNING OFF
In burning off mode the leftovers of pellet
are burnt and the boiler is prepared to pause
or deactivation.
All the parameters influencing burning off
process are grouped in menu:
Service settings →
Boiler settings →Burning off
The controller stops feeding fuel and makes
periodical blowings to burn off remnants of
fuel. After decrease of flame brightness or
maximum time of burning off expiration the
controller turns into PAUSE mode.
8.9 PAUSE
In PAUSE mode the boiler is being burnt off
and awaits the signal to start operation. The
following can be a signal to start operation:
Decrease of preset boiler temperature
below preset temperature diminished by
boiler hysteresis (Boiler hysteresis),
By boiler operation configuration with the
buffer decrease of top buffer temperature
below preset value (Temperature when
start buffer feeding).
8.10 HOT WATER SETTINGS
The controller regulates temperature of the
silo of Hot Water HW, providing that the
temperature sensor is connected.

13
When the sensor is disconnected –the
information about it is displayed in the main
window. By selecting:
Menu →HUW settings →HUW Pump
mode the user is able to:
Deactivate feeding the silo, parameter
Deactivated,
Setting HW priority, by parameter
Priority –then CH pump is
deactivated to feed the HW boiler
quicker,
Set simultaneous operation of CH and
HW pump with the parameter No
priority,
Activate function Summer.
8.11 HOT WATER TEMPERATURE
SETTINGS
Preset temperature HW is defined by
parameter:
Menu →HUW settings →Preset HUW
temperature
8.12 HYSTERESIS OF HOT WATER
FEEDER
Below temperature Preset temperature HW –
Silo hysteresis HW the HW pump will activate
to feed the HW silo .
By small hysteresis value HW pump
will activate faster after HW
temperature decrease.
8.13 SUMMER FUNCTION START UP
To activate SUMMER function which allows
feeding the silo during summer, without
necessity to activate CH installation and
mixers periods, it is required to set the Pump
operation mode HW for Summer.
Attention: when boiler operates
without heating buffer and the
controller is switched into SUMMER
mode, than Standard mode
operation is is recommended. point
8.6
It is not allowed to activate
function summer when HW pump is
disconnected or damaged.
Function SUMMER can be activated
automatically, on the basis of readings from
weather sensor. Use following parameters to
activate this function:
Menu → HUW settings → Auto. detection
SUMMER, Activating temp. SUMMER,
Deactivating temp. SUMMER
8.14 HOT WATER FEEDER
DISINFECTION
The controller can automatically, periodically
make HW silo warm up to 70 degrees C. It is
done to remove bacterial flora.
It is absolutely important to inform
all the inmates about activating the
disinfection function. There is a
danger of scalding with HW hot
water.
Once a week at night between Sunday and
Monday at 2 a.m. the controller increases
temperature of HW silo. After 10 minutes of
keeping the silo at 70 degrees C the HW
pump is deactivated and the silo returns to
its normal operation. It is not advisable to
activate disinfection function while the
service of HW is deactivated.
8.15 MIXER CIRCLE SETTINGS
Settings of first mixer circle are in the menu:
Menu →Mixer 1 settings
Settings for other mixers are in following
sections of the menu and are identical in
each cycle.
Mixer settings (without weather sensor) It
is required to set manually desired
temperature in mixer’s heating cycle using
parameter Preset mixer temperature,e.g. 50
degrees C. Such should be a value to provide
required room temperature. .
After connecting a room thermostat, value of
decline in preset mixer temperature from
thermostat should be set. (parameters mixer
room thermostat e.g. 5 degrees C. This value
should be chosen experimentally. A room
thermostat can be a traditional one or a
room panel ecoSTER200. After activating the
thermostat, mixer preset temperature will be
reduced.

14
When this value is reduced correctly then
room temperature increase will be stopped.
Mixer with weather sensor setting
(without room panel ecoSTER200) Set
parameter mixer weather control in position
on. Adjust weather curve according to point
8.16
Using parameter paralel curve movement set
required room temperature according to
formula:
Required room temperature = 20°C +
heating curve paralel movement.
Example.
To reach room temperature 25°C value of
heating curve movement must be set for
5°C. To reach room temperature 18°C value
of heating curve paralel movement must be
set for -2°C.
In this configuration a thermostat can be
connected. It will level inaccuracy of heating
curve adjustement in case when its value will
be too big. In such case value of decrease of
preset mixer room temperature from
thermostat should be set i.e. for 2°C.After
discontecting thermostat plugs preset mixer
cycle temperature will be reduced. By correct
adjustement of this reduction will stop
temperature increase of temperature in
heated room.
Mixer with weather sensor and room
panel ecoSTER200 settings
Set parameter Mixer weather control. In
position off.
Adjust weather curve according to point 8.16
Controller ecoSTER200 automatically moves
the heating curve depending on preset room
temperature. The controller relates
adjustements to 20 degrees C, i.e. for preset
room temperature = 22 degrees C the
controller will move heating curve by 2
degrees C, for preset room temperature = 18
degrees C the controller will move heating
curve by -2 degrees C. In some cases
described in point 8.16 it can be necessary to
adjust heating curve movement.
In this configuration room thermostat
ecoSTER is able to:
reduce temperature of heating cycle by a
constant value, when preset temperature in
a room will be reached. Similarly like it was
described in previous point (not
recommended), or
automatically, constantly correct heating
cycle temperature.
It is not recommended to use both these
possibilities at the same time.
Automatic correction of room temperaturę is
done according to formula:
Correction = (preset room temperature –
measured room temperature) x room
temperature factor / 10
Example.
Preset temperature in heating room (set in
ecoSTER200) = 22 degrees C. Measured
temperature in room (using ecoSTER200) =
20 degrees C. room temperature factor = 15
Preset mixer temperature will be increased
by (22 degrees C –20 degrees C) x 15/10 =
3 degrees C. Correct value of parameter
must be found room temperature factor.
Scope: 0…50. The bigger value of factor the
bigger correction of preset boiler
temperature factor. When set on value “0”
preset mixer temperature is not corrected.
Attention: setting too high value of room
temperature factor may cause cyclic room
temperature fluctuations.
8.16 WEATHER CONTROL
Depending on measured outside
temperature, automatically controlled can be
either preset boiler temperature and mixer
cycles temperatures. By correct adjustment
of heating curve temperature of heating
circuits is counted automatically depending
on value of external temperature. Thanks to
that by choosing proper heating curve for
given building, room temperature remains
approximately the same –no matter what
outside temperature.

15
Attention: in the proces of experimental
adjustement of proper heating curve it is
necessary to exlude influence of room
thermostat on controller work (irrespectively
if room thermostat is connected or not), by
adjusting parameter:
For mixer cycle: Mixer settings 1 –
Mixer room thermostrat = 0
In case of connected room panel
ecoSTER200 set additionally room
temperature factor = 0
Guidelines for correct heating curve settings:
Floor heating 0,2 –0,6
Radiator heating 1,0 –1,6
Buffer 1,8 - 4
Pic. 8 Heating curves.
Tips for choosing proper heating curve:
If by falling outer temperature room
temperature is increasing, then value of
chosen heating curve is too big,
If by decreasing outer temperature,
room temperature is also decreasing, then
value of chosen heating curve is too low,
If by frosty weather room
temperature is appropriate and in warmer
time is too low –it is recommended to
increase parameter heating curve parallel
shift and then choose lower heating curve.
If by frosty weather room
temperature is too low and in warmer time
too high –it is recommended to reduce
parameter heating curve parallel shift and
choose higher heating curve.
Buildings which are poorly isolated require
setting heating curve with higher values, and
for better isolated buildings heating curve
will have lower value.
Preset temperature, counted according to
heating curve can be decreased or increased
by controller when it goes beyond scope of
limits of temperatures for given cycle.
8.17 NIGHT DECREASE SETTINGS
DESCRIPTION
In the controller it is possible to set time
periods of silo temperature reduction,
heating cycles, hot water silo, and circular
pump.
Time periods allow setting temperature
reduction in given time period –i.e. at night
or when user leaves the heated room.
Thanks to it preset temperature can be
reduced automatically, without loss of
heating comfort by reducing fuel
consumption.
To activate time periods use parameter Night
reduction for given cycle and activate it.
Night reductions can be defined separately in
working days, Saturdays and Sundays.
Pic. 9 Window of time periods choosing.
It is needed to set the beginning and the end
of given time period and value with which
the preset temperature will be reduced.

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Pic. 10 Time periods edition.
Below sample preset night temperature
reduction is presented.
Attention, defining time periods
during one day must be started at
00:00!
Pic. 11 Sample of defining time periods.
In this example from 00:00 to 06:00 the
controller will set preset silo temperature by
3 degrees C. Since 06:00 to 09:00 the
controller leaves preset silo temperature at
preset level (without reductions).Since 22:00
to 23:59 the controller will reduce preset silo
temperature by 3 degrees C.
Time period is omitted by setting
period reduction for value “0” even
if scope of hours is set in it
Reduction of preset silo temperature
from time period is signalled with
the letter „S” in main window of the
display.
Pic. 12 Signalling time periods.
8.18 CIRCULAR PUMP CONTROL
Settings are in:
MENU →Night time decrease →Circular
pump.
oraz
Menu →Service settings → CH and HUW
settings
Settings of time control of circular pump are
analogical to settings of night reductions. In
defined time periods circular pump is
deactivated. In omitted periods the circular
pump is switched into position Circular
operation time every Circular halt time.
8.19 FUEL LEVEL CONFIGURATION
Fuel level indicator activating
To activate displaying fuel level following
parameters are to be set
Menu –Boiler setting –Fuel level –
alarm level
On value bigger than “0”, i.e. 10%
Twisting “TOUCH and PLAY” knob in main
window fuel level is displayed in main
window.
Tip: fuel level can also be seen in room panel
ecoSTER200 (room panel is not a standard
option of the controller).
Pic. 13 Auxiliary window with fuel level display.

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Fuel level indicator service
Each time when fuel silo is filled to required
level it is necessary to press and keep the
knob in main window. Following info will
appear:
Pic. 14 Fuel level service.
After choosing and accepting „YES” fuel level
will be set for 100%. Attention: Fuel can be
refilled anytime, that means it is not needed
to wait till the silo is empty. However fuel
should be filled up to the level corresponding
to 100% and set the controller level by
pressing knob.
Description of activity
The controller measured fuel level on the
basis of its current consumption. Factory
settings will not always correspond to actual
fuel consumption , so to work correctly this
method needs level calibration by controller’s
user. No additional fuel sensors are required.
Calibration
Fill the silo to the level which corresponds to
full level of fuel, then set value of parameter:
Menu –Boiler settings –Fuel level –fuel
level calibration –fuel level 100%
In main window the indicator will be set on
100%. The calibration process is marked
with a pulsating fuel level indicator. The
indicator will pulsate until programming point
referring to minimum fuel level. Decreasing
level of fuel in the silo should be monitored
constantly. When fuel level reaches expected
minimum, parameter value should be set this
way:
Menu →Boiler settings →Fuel level →
Fuel level calibration →Fuel level 0%
8.20 COOPERATION WITH
ADDITIONAL FEEDER
After connecting additional B module the
controller can cooperate with low fuel level
sensor in silo. After activating sensor , for
auxiliary feeder operation time controller will
connect auxiliary feeder to refill basic fuel
level. This parameter can be found in:
Menu →Service settings →Burner
settings
8.21 INFORMATION
Menu information enables view to measured
temperatures and allows to check which of
devices are currently activated. Switching
between following screens is done by
twisting “TOUCH and PLAY” knob.
After connecting extension module
of mixers information about
auxiliary mixers are displayed
Writing „CAL” in information window
of mixer by position valve opening
level stands for active process of its
calibration. It is necessary to wait
until calibration of mixer valve
servomotor is completed. Then its
current state will be displayed.
8.22 MANUAL CONTROL
In the controller it is possible to manualy
activate devices like i.e. pumps, feeder
engine, or blower engine. It enables to check
if the device is operating correctly and if it is
connected properly.
Attention: Entering manual control
is possible only in STAND-BY mode,
when silo is switched off
Attention: long lasting activating of
fan, feeder or other device may
cause danger.

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8.23 Resetting STB limiter
In emergency situations where the boiler is
overheating, the STB temperature limiter
may cut off the power supply to the feeder
and fan. Reactivation requires resetting the
limiter. Remove the nut (1) securing the
reset button (2) and press the button. The
nut is located in the top portion of the
controller’s main housing. Power supply to
the fan and feeder will be reactivated.
Attention: Boiler overheating is an
abnormal condition, therefore the
cause must be found and
eliminated.
Resetting the STB temperature limiter, where 1 –
securing nut, 2 –reset button.
The STB limiter can only be reset
when boiler temperature has
dropped significantly. If the button
cannot be depressed, wait until the
boiler cools down.
After resetting, screw the securing nut back
on.

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USER MANUAL OF CONTROLLER
INSTALLATION AND SERVICE
SETTINGS
ecoMAX850P

20
9. HYDRAULIC SCHEMES
9.1 SCHEME 1
Pic. 15 Scheme with 4 way steering valve controlling central heating circuit2,where: 1 –boiler, 2 –
burner, 3 –controller, 4 –boiler temperature sensor, CT4, 5 –fumes temperature sensor, 6 –servomotor of
4 way valve, 7 –mixer cycle pump, 8 –mixer cycle temperature sensor, 9 –silo of hot water, 10 –hot
water pump, 11 –hot water sensor, 12 –weather temperature sensor CT4-P, 13 –room panel ecoSTER200
or standard room thermostat, 14 –return temperature sensor.
To improve water circulation in gravity cycle it is necessary to use large nominal profiles
DN of a pipe and 4 way valve, not to use large amount of knees and profile narrowings.
Use other rules referring to gravity installations. If return sensor is installed closely, it is
necessary to isolate it thermically from surroundings and improve thermal contact with
pipe. Preset silo temperature must be set so high to ensure thermal power for mixer cycle
when at the same time heating water returning to the silo.
RECOMMENDED SETTINGS:
Parameter
Setting
MENU
Preset boiler temperature
75-80C
menuboiler settings
Min. preset boiler temperature
65C
menuservice settingsboiler settings
Increase preset boiler temperature
5-20C
menuservice settingsCH and HUW settings
Mixer handling 1
CH activated
menuservice settingsmixer 1 settings
Max. Preset mixer temperature 1
70
menuservice settingsmixer 1 settings
Mixer heating curve 1
0.8 –1.4
menumixer 1 setting
Mixer Weather control 1
activated
menumixer 1 setting
Selection of mixer thermostat 1
ecoSTER T1
menuservice settingsmixer 1 settings
2Shown hydraulic scheme does not replace the project of central heating and serves only as a sample!

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9.2 SCHEME 2
Pic. 16 Scheme with heating buffer3, where:1 –boiler, 2 –burner, 3 –controller, 4 –boiler temperature
sensor, 5 –fumes temperature sensor, 6 –boiler pump, 7 –heating buffer, 8 –hot water pump, 9 –hot
water silo, 10 –hot water temperature sensor, 11 –servomotor of mixing valve, 12 –room mixer
temperature sensor, 13 –mixer pump, 14 –room panel ecoSTER200 with room thermostat function, 15 –
thermostatic 3 way valve for return protection, 16 –buffer higher temperature sensor, 17 –buffer lower
temperature sensor, 18 –weather temperature sensor, 19 –additional module B.
RECOMMENDED SETTINGS:
Parameter
Setting
MENU
Preset boiler temperature
80C
menuboiler settings
Min. preset boiler temperature
75C
menuservice settingsboiler settings
CH pump activating temperature
55C
menuservice settingsCH and HUW settings
Activating operation (buffer service)
activated
menuservice settingsbuffer settings
Buffer loading start temperature
50
menuservice settingsbuffer settings
Buffer loading stop temperature
75
menuservice settingsbuffer settings
Mixer service 1
activated CO
menuservice settingsmixer 1 settings
Max mixer preset temperaturę 1
70
menuservice settingsmixer 1 settings
Mixer heating curve 1
0.8 –1.4
menumixer 1 settings
Mixer weather control 1
activated
menumixer 1 settings
Mixer thermostat selection 1
ecoSTER T1
menuservice settingsmixer 1 settings
3Shown hydraulic scheme does not replace the project of central heating and serves only as a
sample!

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9.3 SCHEME 3
Pic. 17 Scheme with heating buffer and 5 mixing heating circuits4,where: 1 –boiler, 2 –burner, 3 –
controller, 4 –boiler temperature sensor CT4, 5 –fumes temperature sensor CT2S, 6 –boiler pump, 7 –
heating buffer, 8 –hot water pump, 9 –hot water silo, 10 –circular pump, 11 –3 way valve with
servomotor, 12 –mixer cycle pump, 13 –mixer cycle mixer sensor, 14 –room sensor CT7, 15 –room
sensor CT7, 16 –higher sensor of buffer temperature, 17 –lower sensor of buffer temperature, 18 –
weather temperature sensor CT4-P, 19 –room panel ecoSTER200 with room thermostat function, 20 –
standard room thermostat, 21 –additional module B, 22 –additional module MX.03, 23 –hot water room
temperature .
RECOMMENDED SETTINGS:
Parameter
Settings
MENU
Boiler preset temperature
80C
menuboiler settings
Min. preset boiler temperature
75C
menuservice settingsboiler settings
CH pump start temperature
55C
menuservice settingsHUW and CH settings
Activate operating (buffer service)
active
menuservice settingsbuffer settings
Buffer loading start temperature
50
menuservice settingsbuffer settings
Buffer loading stop temperature
75
menuservice settingsbuffer settings
Mixer service 1,2,3,4
active CH
menuservice settingsmixer 1…4 settings
Max. Mixer preset temperature 1,2,3,4
70
menuservice settingsmixer 1…4 settings
Mixer heating curve 1,2,3,4
0.8 –1.4
menumixer 1…4 settings
Mixer weather control 1,2,3,4
active
menumixer 1…4 settings
Mixer thermostat selection 1
ecoSTER T1
menuservice settingsmixer 1 settings
Mixer thermostat selection 2
ecoSTER T2
menuservice settingsmixer 2 settings
Mixer thermostat selection 3
ecoSTER T3
menuservice settingsmixer 3 settings
Mixer thermostat selection 4
universal
menuservice settingsmixer 4 settings
Mixer service 5
Activate floor
menuservice settingsmixer 5 settings
Max. Mixer preset temperature 5
50
menuservice settingsmixer 5 settings
Mixer heating curve 5
0.2 –0.6
menumixer 5 settings
Mixer weather control 5
active
menumixer 5 settings
4Shown hydraulic scheme does not replace the project of central heating and serves only as a
sample!