Plum ecoMAX860P1-K STANDARD User manual

Boiler Regulator
ecoMAX860P1-K STANDARD
ecoMAX860P1-K TOUCH
FOR AUTOMATIC SOLID FUEL FIRED BOILERS
* functions available in the additional module B
INSTALLATION AND OPERATING MANUAL
ISSUE: 1.1
2014-05-08
APPLIES TO SOFTWARE:
MODULE A
PANEL
v02.XX.XX
v.02.XX.XX
STANDARD
TOUCH

CONTENTS
1RECOMMENDATIONS REGARDING SAFETY ........ 4
2GENERAL ............................................................. 5
3INFORMATION ABOUT DOCUMENTATION......... 5
4STORAGE OF DOCUMENTATION......................... 5
5APPLIED SYMBOLS .............................................. 5
6DIRECTIVE WEEE 2002/96/EG ACT ON
ELECTRICAL AND ELECTRONIC EQUIPMENT ................... 5
REGULATOR INSTRUCTION MANUAL ............ 7
7STRUCTURE –MAIN MENU................................. 8
8OPERATING THE REGULATOR ............................. 9
8.1 DESCRIPTION OF DISPLAY MAIN WINDOW –TOUCH
VERSION............................................................. 9
8.2 SWITCHING ON AND OFF THE BOILER...................... 10
8.3 MAIN WINDOW IN THE STANDARD VERSION ............ 11
8.4 SETTING PRESET BOILER TEMPERATURE................... 12
8.5 FIRING-UP ..................................................... 12
8.6 OPERATION ................................................... 12
8.7 SUPERVISION ................................................ 12
8.8 BURNING OFF................................................ 13
8.9 STANDSTILL ................................................... 13
8.10 DOMESTIC HOW WATER SETTINGS DHW................ 13
8.11 SETTING PRESET DHW TEMPERATURE ................... 13
8.12 DHW TANK HYSTERESIS ...................................... 13
8.13 ENABLING THE SUMMER FUNCTION .................... 13
8.14 MIXER CIRCUITS SETTINGS ................................... 14
8.15 WEATHER CONTROLLED OPERATION ...................... 15
8.16 DESCRIPTION OF NIGHT TIME DECREASE SETTINGS .... 16
8.17 CIRCULATING PUMP CONTROL .............................. 16
8.18 FUEL LEVEL SETUP .............................................. 17
8.19 OPERATION WITH ADDITIONAL FEEDER ................... 17
8.20 INFORMATION................................................... 18
8.21 MANUAL CONTROL ............................................ 18
8.22 FAVOURITE MENU.............................................. 18
8.23 ROOM CONTROL PANEL....................................... 18
REGULATOR INSTALLATION AND SERVICE
SETTINGS MANUAL .................................... 19
9HYDRAULIC DIAGRAMS..................................... 20
9.1 DIAGRAM 1 ...................................................... 20
9.2 DIAGRAM 2 ...................................................... 21
9.3 DIAGRAM 3 ...................................................... 22
10 TECHNICAL DATA .............................................. 23
11 CONDITIONS OF STORAGE AND TRANSPORT ... 23
12 REGULATOR INSTALLATION...............................23
12.1 ENVIRONMENTAL CONDITIONS ..............................23
12.2 INSTALLATION REQUIREMENTS ..............................23
12.3 ASSEMBLY OF CONTROL PANEL ..............................23
12.4 ASSEMBLY OF TOUCH CONTROL PANEL..................24
12.5 DISASSEMBLY OF CONTROL PANEL..........................25
12.6 MOUNTING OF WORKING MODULE ........................25
12.7 IP PROTECTION RATE...........................................26
12.8 CONNECTING ELECTRICAL SYSTEM ..........................27
12.9 WIRING DIAGRAM ..............................................28
12.10 CONNECTION OF TEMPERATURE SENSORS................30
12.11 CONNECTING WEATHER SENSOR ............................30
12.12 CHECKING TEMPERATURE SENSORS ........................30
12.13 CONNECTION OF MIXERS ROOM THERMOSTAT..........31
12.14 CONNECTION OF BOILER'S ROOM THERMOSTAT ........31
12.15 CONNECTION OF RESERVE BOILER ..........................31
12.16 CONNECTION OF ALARM SIGNALLING......................32
12.17 CONNECTION OF MIXER .......................................33
12.18 CONNECTING TEMPERATURE LIMITER STB...............33
12.19 CONNECTING ROOM PANEL ..................................33
13 SERVICE MENU STRUCTURE ..............................34
14 SOFTWARE UPGRADE........................................36
15 DESCRIPTION OF ALARMS .................................37
16 OTHERS..............................................................37
16.1 POWER SUPPLY DECAY.........................................37
16.2 ANTI-FREEZING PROTECTION.................................37
16.3 FUNCTION OF PROTECTING PUMPS AGAINST
STAGNATION .....................................................37
16.4 REPLACEMENT OF MAINS FUSE ..............................37
16.5 REPLACEMENT OF CONTROL PANEL ........................37
17 REVISION HISTORY ............................................38

4
1RECOMMENDATIONS REGARDING
SAFETY
Requirements concerning safety are
described in detail in individual
chapters of this manual. Apart from
them, the following requirements
should in particular be observed.
Before starting assembly,
repairs or maintenance, as well
as during any connection
works, please make sure that
the mains power supply is
disconnected and that terminals
and electric wires are devoid of
voltage.
After the regulator is turned off
using the keyboard, dangerous
voltage still can occur on its
terminals.
The regulator cannot be used at
variance with its purpose.
Additional automatics which
protect the boiler, central
heating (CH) system, and
domestic hot water system
against results of malfunction of
the regulator, or of errors in its
software, should be applied.
Choose the value of the
programmed parameters
accordingly to the given type of
boiler and fuel, taking into
consideration all the operational
conditions of the system.
Incorrect selection of the
parameters can cause
malfunction of the boiler (e.g.
overheating of the boiler, the
flame going back to the fuel
feeder, etc.),
The regulator is intended for
boiler manufacturers. Before
applying the regulator, a boiler
manufacturer should check if
the regulator’s mating with the
given boiler type is proper, and
whether it can cause danger.
The regulator is not an
intrinsically safe device, which
means that in the case of
malfunction it can be the source
of a spark or high temperature,
which in the presence of
flammable dusts or liquids can
cause fire or explosion. Thus,
the regulator should be
separated from flammable
dusts and gases, e.g. by means
of an appropriate body.
The regulator must be installed
by a boiler manufacturer in
accordance with the applicable
safety standards.
The programmed parameters
should only be altered by a
person familiarized with this
manual.
The device should only be used
in heating systems in
accordance with the applicable
regulations.
The electric system in which the
regulator operates must be
protected by means of a fuse,
selected appropriately to the
applied loads.
The regulator cannot be used if
its casing is damaged.
In no circumstances can the
design of the regulator be
modified.
Electronic isolation of the
connected devices is applied in
this regulator.
Keep the regulator out of reach
of children.

5
2General
The regulator is a modern electronic device
designed to control pellet-fired boiler
operation with optical flame brightness
sensor. The regulator is compatible with an
air pressure sensor allowing for a precise
combustion control.
It can be used to control the operation of an
unregulated central heating circuit, HUW
circuit and three regulated heating circuits.
Preset temperature of heating circuits may
be set on the basis of weather sensor read-
out. A possibility to work together with room
thermostats helps to maintain comfortable
temperature in heated rooms. Moreover, if
needed, the equipment switches on gas -or
oil fired reserve boiler.
The regulator may operate in connection with
additional control panel installed in rooms.
Regulator is easy to operate in an intuitive
manner. It may be used in households and
other similar premises and in light industry
facilities.
3Information about documentation
The regulator manual is a supplement for the
boiler manual. In particular, except for this
manual, the boiler manual should also be
observed. The regulator manual is divided
into two parts: for user and fitter. Yet, both
parts contain important information,
significant for safety issues, hence the user
should read both parts of the manual.
We are not responsible for any damages
caused by failure to observe these
instructions.
4Storage of documentation
This assembly and operation manual, as well
as any other applicable documentation,
should be stored diligently, so that it was
available at any time. In the case of removal
or sale of the device, the attached
documentation should be handed over to the
new user / owner.
5Applied symbols
In this manual the following graphic symbols
are used:
- useful information and tips,
- important information, failure to
observe these can cause damage of
property, threat for human and
household animal health and life.
Caution: the symbols indicate important
information, in order to make the manual more
lucid. Yet, this does not exempt the user from the
obligation to comply with requirements which are
not marked with a graphic symbol.
6Directive WEEE 2002/96/EG Act on
electrical and electronic equipment
Recycle the product and the
packaging at the end of the
operational use period in an
appropriate manner.
Do not dispose of the product
together with normal waste.
Do not burn the product.

REGULATOR INSTRUCTION MANUAL
ecoMAX860P1-K

8
7STRUCTURE –MAIN MENU
Boiler settings
Preset boiler temp
Weath. cntr.f.boiler*
Heating curve
Curve translation
Room temp factor*
Output modulation
100% Blow-in output
100% Feeder operation
50% Blow-in output
50% Feeder operation
30% Blow-in output
30% Feeder operation
Boiler start hysteresis
Boiler stop hysteresis
Fuel type
Fuel level
Alarm level
Fuel level calibration
Boiler night time decreases
HUW settings
Preset HUW temp.
HUW pump mode
Off
Priority
No priority
HUW container hysteresis
HUW disinfection
Auto SUMMER mode:
SUMMER mode act. temperature *
SUMMER mode deact. temperature *
HUW night time decrease
Circulation pump night time decrease*
Mixer 1,2,3,4,5 settings
Preset mixer temperature
Mixer room thermostat
Weather contr.mixer
Mixer heating curve*
Curve translation*
Room temperature coefficient*
Mixer night time decrease
General settings
Clock
Date
Screen brightness
Sound
Language
Software actualization*
WiFi settings*
* unavailable if no adequate sensor or
additional module is connected or the
parameter is hidden.
Main menu
Information
Boiler settings
HUW settings
SUMMER Mode
Mixer 1 settings*
Mixer 2 settings*
Mixer 3 settings*
General settings
Manual control
Alarms
Service settings

9
8Operating the regulator
This section briefly describes how the regulator should be operated.
8.1 Description of display main window –touch version
Fig. 1 Display main window.
Legend:
1. Mode of regulator operation: FIRING-UP,
OPERATION, SUPERVISION, BURNING
OFF, STANDSTILL,
2. preset boiler temperature,
3. measured boiler temperature,
4. key to enter ’’Menu” list
5. Information fields:
fan,
feeder 1,
feeder 2,
pump,
lighter,
6. measured temperature of HUW container,
7. preset temperature of HUW container,
8. clock time and weekday
9. outside temperature (weather),
10. field of functions, which modify preset
boiler temperature -meaning of the symbols:
- opening of room thermostat contacts
–preset room temperature has been
reached;
- of preset boiler temperature for
active time intervals;
- increase of preset boiler temperature
for the time of HUW container filling;
- increase of preset boiler temperature
by mixer circuit;
- increase of preset temperature for
buffer loading.
Both, left and right windows may display
different information. By touching the screen,
you may navigate between displayed
information: mixer circuits information
window, HUW window, fuel level window.
To have the fuel level displayed, first enter
the settings acc. sec.8.18. Note: fuel level
may be displayed on ecoSTER-TOUCH room
control panel.
Boiler temperature
HUW temperature
OPERATION
THU

10
Switching to a reserve boiler –TOUCH
Fig. 2 Switching to the reserve boiler mode –model TOUCH
ecoMAX regulator can automatically switch between the pellet boiler and reserve boiler (gas- or
oil-fired). It is, however, possible to override the regulator and switch to the reserve boiler
manually. To do so, press and hold the boiler icon in the main window. A window is displayed
allowing the user to select either the pallet or the reserve boiler. Select "Reserve boiler". The
pellet boiler is then burned off. The reserve boiler is switched on after the pellet boiler is burned
off. Details on the reserve boiler are given in sec. 12.15.
8.2 Switching on and off the boiler
Make sure fuel is present in the tank and tank hatch is closed. Now boiler may be switched on. To
start the boiler - press BURNER OFF? at any place on the screen. The message: ACTIVE
REGULATOR? appears.
Fig. 3 Boiler activation window
Confirm the message. Boiler enters firing-up stage. There is also another method of boiler start-
up. Press MENU button and find and press button in pie menu.
To stop the boiler - press MENU button, and find and press button in pie menu. Note:
regulator enters burning off phase. Upon completion of burning off stage, the message BURNER
OFF appears.