Plum Cieplo ecoMAX850P2-C User manual

*** room panel ecoSTER200/ecoSTER TOUCH - non standard option
USER MANUAL FOR MAINTENANCE AND INSTALLATION
EDITION:1.0
APPLIES FOR
HARDWARE:
MODUL A
PANEL
v02.XX.XX
v.02.XX.XX
Burner Controller
ecoMAX850P2-C
FOR BOILERS FUELLED WITH PELLETS
09-2015
Modul B
Modul C

INDEX
1SAFETY ....BŁĄD! NIE ZDEFINIOWANO ZAKŁADKI.
2GENERAL INFORMATION .................................... 5
3DATA REFERRING TO DOCUMENTATION............ 5
4DOCUMENTATION STORAGE .............................. 5
5SYMBOLS AND MARKINGS USED ........................ 5
6WEEE 2002/96/EG ELECTRICITY AND
ELECTRONICS BILL........................................................... 5
USER MANUAL OF THE CONTROLLER ............ 7
7USER MENU ........................................................ 8
8SERVICE ...BŁĄD! NIE ZDEFINIOWANO ZAKŁADKI.
8.1 BUTTONS DESCRIPTION.................................. 9
8.2 MAIN WINDOW............................................... 9
8.3 CONTROLLER START UP................................. 10
8.4 BOILER TEMPERATURE SETTING ................... 10
8.5 FIRING UP...................................................... 10
8.6 WORK............................................................ 11
8.7 SUPERVISION ................................................ 12
8.8 BURNING OFF................................................ 12
8.9 PAUSE............................................................ 12
8.10 GRATE ........................................................... 13
8.11 HOT WATER SETTINGS .................................. 13
8.12 HOT WATER TEMPERATURE SETTINGS ......... 13
8.13 HYSTERESIS OF HOT WATER FEEDER............. 13
8.14 SUMMER FUNCTION START UP..................... 13
8.15 HOT WATER FEEDER DISINFECTION .............. 14
8.16 MIXER CIRCLE SETTINGS................................ 14
8.17 WEATHER CONTROL...................................... 15
8.18 NIGHT DECREASE SETTINGS DESCRIPTION.... 16
8.19 CIRCULAR PUMP CONTROL ........................... 16
8.20 FUEL LEVEL CONFIGURATION........................ 16
8.21 COOPERATION WITH ADDITIONAL FEEDER... 17
8.22 INFORMATION .............................................. 17
8.23 MANUAL CONTROL ....................................... 18
USER MANUAL OF CONTROLLER
INSTALLATION AND SERVICE SETTINGS....... 21
9HYDRAULIC SCHEMES ....................................... 23
10 TECHNICAL DATA .............................................. 26
11 STORAGE AND TRANSPORT CONDITIONS......... 26
12 CONTROLLER INSTALLATION ............................ 26
12.1 ENVIRONMENTAL CONDITIONS .................... 26
12.2 WYMAGANIA MONTAŻOWE ................................. 26
12.3 INSTALLATION............................................... 27
12.4 ELECTRIC CIRCUIT CONNECTION ................... 27
12.5 SAFETY CONNECTIONS.................................. 28
12.6 ELECTRIC SCHEME ......................................... 29
12.7 TEMPERATURE SENSORS CONNECTION........ 30
12.8 WEATHER SENSORS CONNECTION................ 30
12.9 WEATHER SENSORS CHECKING ..................... 30
12.10 OPTICAL SENSOR CONNECTION .................... 31
12.11 MIXERS ROOM TEMPERATURE CONNECTION
.......................................................................31
12.12 BOILER ROOM THERMOSTAT CONNECTION..31
12.13 RESERVE BOILER CONNECTION .....................31
12.14 ALARMS SIGNAL CONNECTION......................33
12.15 MIXER CONNECTION .....................................34
12.16 CIRCULAR PUMP CONNECTION .....................35
12.17 TEMPERATURE LIMITER CONNECTION ..........35
12.18 ROOM PANEL CONNECTION ..........................35
13 SERVICE MENU ..................................................36
14 SERVICE SETTINGS .............................................37
14.1 BURNER .........................................................37
14.2 BOILER ...........................................................39
14.3 CH AND HW.....................................................40
14.4 BUFFER ..........................................................41
14.5 MIXER ............................................................41
14.6 ADVANCED PARAMETERS..............................42
16 ALARMS DESCRIPTIONS.....................................43
16.1 BOILER MAX. TEMP. EXCEEDING ...................43
16.2 FEEDER MAX. TEMP. EXCEEDING...................43
16.3 BOILER TEMP. SENSOR DAMAGE...................43
16.4 FEEDER TEMP. SENSOR DAMAGE ..................43
16.5 COMMUNICATION LOST................................44
16.6 FIRING UP FAILED ATTEMPT ..........................44
16.7 UNSUCCESSFULL ATTEMPT TO LOAD THE TANK
.......................................................................44
17 OTHER................................................................44
17.1 POWER STOPPAGE ........................................44
17.2 ANTIFREEZING PROTECTION .........................44
17.3 PUMP ANTI STANDSTILL FUNCTION ..............44
17.4 NETWORK FUSE REPLACEMENT ....................44
17.5 CONTROL PANEL REPLACEMENT ...................45
18 LAMBDA SENSOR Λ...........................................45
19 POSSIBLE FAULTS DESCRIPTION ........................46
20 COTROLLER CONFIGURATION BY BOILER
PRODUCER.....................................................................47
21 CHANGES REGISTER...........................................47

4
1SAFETY
Safety requirements are described in
following sections of this user’s manual.
Apart from them please obey requirements
described below.
Before installing, mending or
maintenance and during any
connecting works it is absolutely
necessary to disconnect the network
power and to make sure if the
connections and wires are not
electrically powered.
After disengaging the controller by
keyboard there may still be a
dangerous electrical power on its
connections.
The controller must be used in
accordance with its destination.
The controller must be covered with
the box.
Additional automatic device must be
used to protect the boiler, central
heating and hot water installations
against the results of controller
breakdown or faults in its hardware.
It is essential to adjust parameters to
the given boiler time and to the fuel
type. All the conditions of usage the
installation must be considered. Faults
in adjusting the parameters may
cause boiler emergency mode
(overheating, backfire to the feeder,
etc.)
The controller is for boiler producers.
The boiler producer before its use
should check if the cooperation
between the controller and the boiler
is correct and is not dangerous.
The controller is not a spark-safe
device. It means that in emergency
mode may be the source of a spark or
high temperature which together with
dust or flammable gases can cause
fire or explosion.
The controller must be installed by the
boiler producer, in accordance with
valid norms and regulations.
Modification of programmed
parameters should only be carried by
a person acquainted with this user’s
manual.
The controller can only be used in
heating installations made in
accordance with valid norms and
regualations.
The electrical circuit in which the
controller works should be protected
with a fuse proper for voltage used.
The controller can not be used with
damaged cover box
On no condition can any alterations to
the controller’s construction be made
The controller is equipped with an
electronic disconnector of connected
devices (working type 2Y in
accordance to PN-EN 60730-1) and
microdisconnector (working type 2B in
accordance to PN-EN 60730-1).
Children should not be allowed access
to the controller.

5
2GENERAL INFORMATION
The controller is a modern electronic device
designed to handling the work of the pellet
boiler using help of optical flame brightness
sensor. The device is compactly build, easy
to install.
It can control the work of central heating and
hot water circuits and also control the work
of 5 mixing heating circuits. The required
temperature of heating circuits can be set on
the basis of data obtained from the main
sensor. The possibility of cooperation with
room thermostats, separate for each heating
circuit is beneficial for maintaining
comfortable temperature in heating rooms.
Moreover, the device turns on the spare
boiler (gas or oil one).
The controller can cooperate with additional
steering panel located in living rooms and
additional modul of lambda λsensor.
Handling of the controller is easy and
intuitive. The controller can be used within
the household and in small industrial
buildings.
3DATA REFERRING TO
DOCUMENTATION
The user’s manual of the controller is a
complementation of boiler documentation. In
particular it is necessary to apply the boiler
documentation. The user’s manual of the
controller is divided into two parts: for the
user and for the installer. However in both
parts vital information concerning safety is
included. That is why the user should get
aquainted with both parts of the user’s
manual.
We do not take responsibility for damages
caused by failing to observe the following
user manual.
4DOCUMENTATION STORAGE
We advise you to keep carefully this user
manual of installation and maintenance and
all other valid documentation, for immediate
use when needed. In case of removal or
selling the device all the documentation
should be handed to new user or owner.
5SYMBOLS AND MARKINGS USED
Following graphic symbols and markings are
used in the user manual:
- for relevant information and tips,
-for vital information related with
issues of property damage, health
and life risk of humans or domestic
animals,
Attention: by these symbols vital information
is marked. It is to allow easy understanding
of the user manual. User and installer is
however required to observe
recommendations not expressed by graphic
symbols!
6WEEE 2002/96/EG ELECTRICITY
AND ELECTRONICS BILL
The packaging and product is to be
utilised at the end of using period by a
proper recycling company.
The product can not be disposed
together with ordinary wastes.
The product can not be burned.

USER MANUAL OF THE CONTROLLER
ecoMAX850P2-C

8
7USER MENU
Boiler settings
Preset boiler temperature
Weather control boiler *
Heating curve *
Curve shift *
Room temperature factor *
Output modulation
Max Boiler output
Max Blow-in output
Max Oxygen*
MED H2 Hysteresis
MED Boiler output
MED Blow-in output
MED Oxygen*
MIN H2 Hysteresis
MIN Boiler output
MIN Blow-in output
MIN Oxygen*
Boiler hysteresis HK
Min boiler output FL
Max boiler output FL
Feeder efficiency
Feeder test
Fuel mass in the test
Blow-in grate mode *
Boiler oper. mode *
Pellet
Grate
Regulation mode
Standard
Fuzzy Logic
Lambda Fuzzy Logic
Fuel type
Fuel level
Burner cleaning
Cleaning intensity
HUW settings *
Preset HUW temperature
HUW pump mode
Off
Priority
No priority
HUW cont. hysteresis
HUW disinfection
Sommer/Winter
SUMMER mode
Summer
Winter
Auto
Activ. temperature SUMMER
Deactv.temperature SUMMER
Mixer settings 1,2,3,4,5*5
Preset mixer temperature
Mixer room thermostat
Weather control mixer *
Heating curve Mixer *
Curve shift *
Room temperaturę factor *
Night time decrease
Boiler
Mixer 1-5*
HUW container *
Circulation pump *
General settings
Clock
Screen brightness
Screen contrast
Sound
Language
Fuel level
Alarm level
Fuel level calibration
* Not available if proper sensor or additional
module not connected or the parameter is
hidden.
Main menu
Information
Boiler settings
HUW settings *
Mixer 1 settings 1-5*
Night time decrease
Summer/Winter
General settings
Manual control
Alarms
Service settings

9
8Service
8.1 BUTTONS DESCRIPTION
1. MENU entry button
2. ,,TOUCH and PLAY” knob
3. EXIT button
„TOUCH and PLAY” turning cause increase or
decrease of edited parameter. It is a part of
fast handling of the controller. Pressing the
knob causes enter edition mode of chosen
parameter or selecting its volume.
Pressing EXIT button causes exit selected
menu level and also exit selected volume of
a parameter.
8.2 MAIN WINDOW
1. Controller’s working modes: FIRE UP,
OPERATION, SUPERVISION, BURNING
OFF, BURNING OFF ON DEMAND, STOP,
2. Boiler preset temperature,
3. Boiler measured temperature,
4. Functions having influence on preset
boiler temperaturę. Following symbols
signal respectively:
,,T”Preset boiler temperature decrease
due to thermostat disconnection;
,,S”Preset boiler temperature decrease
due to activated time spans;
,,C”Boiler preset temperature during
loading the hot water boiler (HW);
,,M”Boiler preset temperature increase
from mixer circulation;
,,P”weather control switch on for boiler
circulation,
„R”active return protection,
„B”Preset temperature increase to load
the buffer.
5. Symbol signalling blowing operation,
6. Symbol signalling fuel feeder operation,
7. Symbol signalling central heating (CH)
pump operation,
8. Symbol signalling central heating pump
operation (HW),
9. Measured temperature of hot water boiler
(HW),
10.Preset hot water (HW) boiler
temperature,
11.Clock and weekday
12.Part of the screen coshared between two
icons: match –symbolizes operating
heater, and the digit next to it stands for
a number of Firing-upattempts;
Rake –symbolizes activating automatics
of furnace cleaning,
13.External (weather) temperature,
14.Current boiler power level,
15.Symbol signalling activating regulating
mode IndividualFuzzyLogic,
16.Symbol signalling disinfection of the hot
water boiler1
17.Additional feeder (connected to module
B).
Right window on the main screen is
configurable, allows on changing information
displayed there. It is possible to choose a
conficuration displaying: mixer circuit (1, 2,
3, 4, 5), info or HW by twisting the “TOUCH
and PLAY” knob.
Right window on the main screen may also
display the fuel level view, providing that this
parameter is set correctly. Details are shown
in point 8.20.
1Symbol is displayed not only during active HW
decontamination function, but appears also during active HW
disinfection function.
8
13
14
15
11
10
9
16
17
12
7
6
5
2
4
1
3
FIRE UP
We
3
2
1

10
Attention: fuel level can be seen in room
panel ecoSTER200.
8.3 CONTROLLER START UP
After connecting the power the controller
shows the settings put before connecting the
electricity. If the controller has not operated
before –it will start up in „stand by” mode.
In this mode the screen is dimmed, actual
time and information: Boiler on is displayed.
In this mode protecting pumps against going
stale function is in operation. It is executed
by temporary switching them on. Therefore it
is advised to keep the electrical power to the
controller on when the boiler is not in use.
And the controller should be in “stand by”
mode. It is possible to start up the boiler
(pressing the encoder knob and selecting
„switch on”) or setting parameters of its
operation (MENU button) without connecting
it to the electrical power. After making sure
that fuel is in the silo, and the hatch is closed
–the boiler can be switched on.
8.4 BOILER TEMPERATURE SETTING
The preset boiler temperature and preset
circuits temperature can be set in the menu
(Possible temperatures are restricted with
range of respective service parameters of the
controller).
Menu→Boiler settings →Preset boiler
temperature.
Menu→Mixer settings 1-5 →Preset
mixer temperature
The parameter value: Preset boiler
temperature, is by controller bypassed when
the preset boiler temperature is controlled by
wheather sensor. Regardless of that, the
preset boiler temp. is automatically increased
to load the hot user water tank and power
heating circuits of mixers.
8.5 FIRING UP
FIRING UP mode is for automatic firing up of
furnace in boiler. Total time of firing up
proces is dependand on controller’s settings
(feeder operation time, heater operation
time, etc.) and on boiler’s condition before
firing up. Parameters influencing firing up
process are in the menu:
Menu →Service settings →
Boiler settings →Firing up
In case of failed attempt of firing up the
furnace, another attempts are taken during
which amount of fuel (feeding time) is
reduced to 10% of first attempt’s dose.
After three failed firing up attempts an alarm
Failed firing up attempt is reported. Boiler’s
operation is then stopped. It is not possible
to automatically continue boiler’s operation.
Service intervention is required. After finding
and solving the cause of firing up failure the
boiler should be fired up again.
WORK
Mo
FIRE UP
Mo