Power Electronics SD 300 Series Parts list manual

SD300
GETTING STARTED
MANUAL
LOW VOLTAGE VARIABLE SPEED DRIVE

Variable Speed Drive
Getting Started Manual
Edition: February 2019
SD30IM01GI Rev. G

SD300
POWER ELECTRONICS
2
ABOUT THIS MANUAL
ABOUT THIS MANUAL
PURPOSE
This manual contains important instructions for the installation and
maintenance of Power Electronics SD300 variable speed drives.
AUDIENCE
This manual is intended for qualified customers who will install, operate and
maintain Power Electronics SD300 variable speed drives.
Only trained electricians may install and commission the drives.
POWER ELECTRONICS CONTACT INFORMATION
Power Electronics, S.A.
C/ Leonardo da Vinci, 24 –26
46980 –PATERNA
SPAIN
Tel. [phone] (Spain) • Tel. [phone] • Fax [phone]
Website: www.power-electronics.com

POWER ELECTRONICS
SD300
REVISIONS
3
CONTROL OF REVISIONS
DATE
REVISION
DESCRIPTION
02 / 05 / 2017
A
First edition.
15 / 05 / 2017
B
Accessories. Subsidiaries. Misprints corrections
30 / 05 / 2017
C
Technical Characteristics. Mechanical. Installation.
Maintenance.
28 / 11 / 2017
D
Safety Instructions, Mechanical Installation, Power
Connections, Warning & Fault Messages, Description
of Programming Parameters, Modbus Communication,
Configuration Register, Declaration of Conformity CE,
Contact Information.
14 / 08 / 2018
E
Permanent magnet synchronous motor control.
Commonly used configurations.
11 / 10 / 2018
F
Commonly used configurations.
28 / 02 / 2019
G
References adjustment. Power terminals for IP66
The equipment and technical documentation are periodically updated. Power
Electronics reserves the right to modify all or part of the contents of this manual without
previous notice. To consult the most updated information of this product, you may
access our website www.power-electronics.com, where the latest version ofthis manual
can be downloaded. The reproduction or distribution of the present manual is strictly
forbidden, unless express authorization from Power Electronics.

SD300
POWER ELECTRONICS
4
TABLE OF CONTENTS
TABLE OF CONTENTS
ABOUT THIS MANUAL....................................................................................2
TABLE OF CONTENTS ...................................................................................4
SAFETY SYMBOLS .........................................................................................7
SAFETY INSTRUCTIONS................................................................................8
1. INTRODUCTION .....................................................................................14
2. CONFIGURATION TABLE & STANDARD RATINGS...........................15
Configuration Table.................................................................................15
Standard Ratings –230VAC single-phase .............................................16
Standard Ratings –230VAC 3-phase.....................................................16
Standard ratings –400VAC ....................................................................17
3. TECHNICAL CHARACTERISTICS ........................................................19
Enhanced Sensorless Control ................................................................22
4. DIMENSIONS ..........................................................................................24
IP20 Drives Dimensions..........................................................................24
IP66 Drives Dimensions..........................................................................35
5. RECEPTION, HANDLING AND TRANSPORTATION...........................40
Reception and Storage ...........................................................................40
Handling and Transportation...................................................................40
6. MECHANICAL INSTALLATION .............................................................42
Environmental Ratings............................................................................42
Drive Mounting........................................................................................43
Clearances ..............................................................................................44
Cooling ....................................................................................................46
7. POWER CONNECTIONS........................................................................49
Basic Configuration.................................................................................49
Topology..................................................................................................50
Power Terminals .....................................................................................51
Power Connection and Wiring ................................................................58
Ground Connection.................................................................................62

POWER ELECTRONICS
SD300
TABLE OF CONTENTS
5
EMC Installation Requirements ..............................................................63
Protections ..............................................................................................68
Dynamic Braking Resistors.....................................................................70
8. CONTROL CONNECTION......................................................................72
Wiring Recommendations.......................................................................72
Control Cables Access............................................................................73
Control Board Terminals Description......................................................74
Control Switches .....................................................................................80
STO - Safe Torque Off............................................................................80
9. COMMISSIONING...................................................................................82
10. MAINTENANCE ......................................................................................85
Cooling ....................................................................................................85
Warnings.................................................................................................86
Routine Inspection ..................................................................................86
11. USE OF THE DISPLAY ..........................................................................90
12. STATUS MESSAGES .............................................................................94
List of Status Messages..........................................................................94
13. WARNING & FAULT MESSAGES .........................................................95
List of Warning Messages.......................................................................95
List of Fault Messages & Troubleshooting..............................................97
14. DESCRIPTION OF PROGRAMMING PARAMETERS ........................104
Group 0: Operation ...............................................................................104
Group 1: Drive →dr..............................................................................105
Group 2: Basic Functions →bA............................................................116
Group 3: Expanded Functions →Ad....................................................128
Group 4: Control Functions →Cn.........................................................141
Group 5: Inputs →In.............................................................................158
Group 6: Outputs →OU........................................................................173
Group 7: Communication Bus →CM....................................................182
Group 8: PID →AP...............................................................................188
Group 9: Protections →Pr....................................................................195
Group 10: Second Motor →M2............................................................207
Group 11: PLC Sequence →US ..........................................................210
Group 12: PLC Function →UF.............................................................212

SD300
POWER ELECTRONICS
6
TABLE OF CONTENTS
15. MODBUS COMMUNICATION ..............................................................219
Introduction............................................................................................219
Supported Modbus Function Codes .....................................................223
Addressing Modes ................................................................................226
Summary of Modbus Addresses...........................................................227
16. ACCESSORIES.....................................................................................274
Communications....................................................................................275
Extension I/O.........................................................................................275
Conduit Kit.............................................................................................276
Flange Type ..........................................................................................277
17. COMMONLY USED CONFIGURATIONS ............................................290
Start/Stop command and speed setting from keyboard .......................290
Start/Stop command by keyboard and speed setting by analogue
input ....................................................................................................292
Start/Stop command by terminals and speed setting by analogue
input ....................................................................................................295
Multi-speed commands (multi-step frequencies) using P5, P6
and P7..................................................................................................298
Constant pressure control and automatic stop at zero level flow.........301
Speed control (up/down potentiometer) and Start/Stop commands
by terminals...........................................................................................304
Permanent Magnet Synchronous Motor control...................................307
18. CONFIGURATION REGISTER.............................................................316
DECLARATION OF CONFORMITY CE.......................................................349

POWER ELECTRONICS
SD300
SAFETY SYMBOLS
7
SAFETY SYMBOLS
Always follow safety instructions to prevent accidents and potential hazards
from occurring.
In this manual, safety messages are classified as follows:
WARNING
Identifies potentially hazardous situations where
dangerous voltage may be present, which if not avoided,
could result in minor personal injury, serious injury or
death
Be extremely careful and follow the instructions to avoid
the risk of electrical shocks.
CAUTION
Identifies potentially hazardous situations, which if not
avoided, could result in product damage, or minor or
moderate personal injury.
Read the message and follow the instructions carefully.
NOTICE
Identifies important measures to take in order to prevent
damage equipment and warranty lost, as well as
encouraging good use and environmental practices
Other symbols used in this manual for CAUTION messages are the following:
Hot surface. Be careful and follow the instructions to avoid burns and
personal injuries.
Risk of fire. Be careful and follow the instructions to prevent causing
an unintentional fire.
Caution risk of electric shock. Timed discharge of stored energy. Wait
for the indicated time to prevent electrical hazards.
Caution, risk of hearing damage. Wear hearing protection.

SD300
POWER ELECTRONICS
8
SAFETY INSTRUCTIONS
SAFETY INSTRUCTIONS
IMPORTANT!
Read carefully this manual to maximize the performance of the product and to
ensure its safe use.
In order to appropriately use the drive, please, follow all instructions described
in the installation manual which refer to transportation, installation, electrical
connection and commissioning of the equipment.
Power Electronics accepts no responsibility or liability for partial or total
damages resulting from incorrect use of equipment.
Please, pay careful attention to the following recommendations:
WARNING
Do not remove the cover while power supply is connected or the drive
is operating. Otherwise, you may get an electric shock.
Do not run the drive with the front cover removed.
Otherwise, you may get an electric shock.
The drive does not remove the voltage from the input terminals.
Before working on the drive, isolate the whole drive from the supply.
If you do not remove the power supply, you may get an electric shock.
Do not remove the cover except for periodic inspections or wiring,
even if the input power is not applied.
Otherwise, you get an electric shock.
Before opening the covers for wiring or periodic inspections, ensure
DC voltage has been fully discharged. Check with a multimeter the
following measures:
•Measure between the output power busbars U, V, W and the cabinet
and check that the voltage is around 0V.
•Measure that the DC link terminals +, - and chassis voltage are below
30VDC.
Otherwise, you may get an electric shock.
Operate the drive with dry hands.
Otherwise, you may get an electric shock.

POWER ELECTRONICS
SD300
SAFETY INSTRUCTIONS
9
Do not use cables with damaged insulation.
Otherwise, you may get an electric shock.
Do not subject the cables to abrasions, excessive stress, heavy loads
or pinching. Otherwise, you may get an electric shock.
Do not make any insulation or voltage withstand tests on the motor
while the drive is connected.
CAUTION
Install the drive on a non-flammable surface. Do not place
flammable material nearby. Otherwise, a fire could occur.
Disconnect the input power if the drive is damaged.
Otherwise, it could result in a secondary accident or fire.
Do not allow lint, paper, wood chips, dust, metallic chips or other
foreign matter into the drive. Otherwise, a fire or accident could
occur.
The inverter becomes hot during operation. Wait until it cools
down before performing any actions.
Touching hot parts may result in skin burns.
Do not apply power to a damaged drive or to a drive with parts
missing, even if the installation is complete.
Otherwise, you may get an electric shock.
The equipment contains internal capacitors in the rectification
stage. Always check that the capacitors are discharged before
performing any maintenance.

SD300
POWER ELECTRONICS
10
SAFETY INSTRUCTIONS
NOTICE
RECEPTION
•The SD300 are carefully tested and perfectly packed before delivering.
•In the event of transport damage, please ensure to notify the transport
agency and POWER ELECTRONICS: 902 40 20 70 (International +34 96
136 65 57), or your nearest agent, within 24hrs from receiving the goods.
UNPACKING
•Make sure model and serial number of the variable speed drive are the
same on the box, delivery note and unit.
•Each variable speed drive is delivered with Hardware and Software
technical manuals.
RECYCLING
Equipment packaging must be recycled. Separate all different materials (plastic,
paper, cardboard, wood…) and place them in the corresponding containers.
Ensure waste collection is properly managed with a Non-Hazardous Waste
Agent.
To guarantee health and natural environmental sources protection,
the European Union has adopted the WEEE directive concerning
discarded electric and electronic equipment (SEEA).
Waste of electrical and electronic equipment (WEEE) must be
collected selectively for proper environmental management.
Our products contain electronic cards, capacitors and other
electronic devices that should be separated when they are no longer
functional. These WEEEs should be managed accordingly with a
Hazardous Waste Agent.
Power Electronics promotes good environmental practices and
recommends that all its products sold outside of the European Union,
once they reach the end of their life, are separated and the WEEE
managed according to the particular country applicable legislation
(especially: electronic cards, capacitors and other electronic
devices)
If you have any questions about the electric and electronic equipment waste,
please contact Power Electronics.

POWER ELECTRONICS
SD300
SAFETY INSTRUCTIONS
11
ELECTROMAGNETIC COMPATIBILITY (EMC)
•The drive is intended to be used in industrial environments (Second
Environment). It achieves compliance with C3 category defined in IEC/EN
61800-3 standard when the installation recommendation within this
manual are followed.
•Select communication and control system according to the drive EMC
environment. Otherwise, systems could suffer from interferences due to a
low EMS level.
SAFETY
Before operating the drive, read this manual thoroughly to gain an understanding
of the unit. If any doubt exists, please contact POWER ELECTRONICS, (902 40
20 70 / [phone]) or your nearest agent.
•Wear safety glasses when operating the drive with power applied or for
when the front cover is removed.
•Handle and transport the drive following the recommendations within this
manual.
•Install the drive according to the instructions within this manual and local
regulations.
•Do not place heavy objects on the drive.
•Ensure that the drive is mounted vertically and keeping the minimum
clearance distances.
•Do not drop the drive or subject it to impact.
•The SD300 drives contain static sensitive printed circuits boards. Use static
safety procedures when handling these boards.
•Avoid installing the drive under conditions that differ from those described
in the Environmental Ratings section.

SD300
POWER ELECTRONICS
12
SAFETY INSTRUCTIONS
CONNECTION PRECAUTIONS
•To ensure a correct operation of the drive, it is recommended to use a
SCREENED CABLE for the control wiring.
•The motor cable should comply with the requirements within this manual.
Due to increased leakage capacitance between conductors, the external
ground fault protection threshold value should be adjusted ad hoc.
•Do not disconnect motor cables if the input power supply remains
connected.
•The internal circuits of the SD300 Series will be damaged if the incoming
power is connected and applied to the output terminals (U, V, W).
•Do not use power factor correction capacitor banks, surge suppressors, or
RFI filters on the output side of the drive. Doing so may damage these
components.
•Before wiring the terminals, make sure that the inverter keypad display is
turned off and the front cover is off as well. The inverter may hold a high
voltage electric charge long after the power supply has been turned off.
EARTH CONNECTION
•The drive is a high frequency switching device; therefore, leakage current
may flow. Ground the drive to avoid electric shock. Use caution to prevent
the possibility of personal injury.
•Connect the input PE terminal only to the dedicated PE terminal of the
drive. Do not use the case, nor chassis screws for grounding.
•Ground the drive chassis through the labelled terminals. Use appropriate
conductors to comply with local regulations. The ground conductor should
be connected first and removed last.
•Motor ground cable must be connected to the PE output terminal of the
drive and not to the installation’s ground. We recommend that the section
of the ground conductor (PE) is equal or greater than the active conductor
(U, V, W).
TRIAL RUN
•Verify all parameters before operating the drive. Alteration of parameters
may be required depending on application and load.
•Always apply voltage and current signals to each terminal that are within
the levels indicated in this manual. Otherwise, damage to the drive may
occur.

POWER ELECTRONICS
SD300
SAFETY INSTRUCTIONS
13
CAPACITORS DEPLETION
If the drive has not been operated for a long time, capacitors lose their charging
characteristics and are depleted. To prevent depletion, once a year run the
device under no-load conditions during 30-60 minutes.
CYBER SECURITY DISCLAIMER
This product is designed to be connected to and to communicate information and
data via a network interface. The customer is the sole responsible for providing
and continuously ensuring a secure connection between the product and
customer network or any other network (as the case may be). Customer shall
establish and maintain any appropriate measures (such as but not limited to the
installation of firewalls, application of authentication measures, encryption of
data, installation of antivirus programs, etc) to protect the product, the network,
its system and the interface against any kind of security breaches, unauthorized
access, interference, intrusion, leakage and/or theft of data or information.
Power Electronics and its affiliates are not liable for damages and/or losses
related to such security breaches, any unauthorized access, interference,
intrusion, leakage and/or theft of data or information.

SD300
POWER ELECTRONICS
14
INTRODUCTION
1. INTRODUCTION
The SD300 is a high-performance general purpose AC driver. It excels in
demanding heavy-duty applications that require high starting torque and
precise control. The dual duty rating of the IP20 models ensures compatibility
with all normal duty loads. The IP66/NEMA4X models guarantee operation
even in the most severe environments. The versatile SD300 is ideal for
applications in water treatment and irrigation, food and beverage, ventilation
systems, materials handling, packaging systems, textiles, plastic, wood
processing, in fact, any general-purpose application where apparatus and
machinery needs to be automated.
Some of its outstanding features are:
•Easy-to-use, compact and robust product, offering users
savings in time and space.
•Space saving design with side by side mounting.
•The overall motor control features and the motor/drive
protection functions limit unexpected machine downtime.
•A built-in display with keypad offers programming and operation
capabilities. Remote LCD display option.
•Integrated communication port and Modbus protocol allows the
SD300 to exchange data for machine/process monitoring,
control and preventive maintenance.
•Safe Torque Off (STO) as standard.
1

POWER ELECTRONICS
SD300
CONFIGURATION TABLE & STANDARD RATINGS
15
2. CONFIGURATION TABLE &
STANDARD RATINGS
Configuration Table
EXAMPLE. CODE: SD305846F
SD3
058
4
6
F
SERIE
Drive current
(Normal Duty) [1]
Drive Voltage
Protection
Degree
EMC Filter
SD3
SD300
002
2A
1
230VAC
single-phase
2
IP20
F
Extended
…
2
230VAC
three-phase
6
IP66
-
Standard
069
69A
4
400VAC
three-phase
[1] Heavy duty for IP66 models.
CODIFICATION EXAMPLES:
•SD305842F SD300, 58A, 400Vac three-phase, IP20 degree of protection,
EMC extended.
•SD301212 SD300, 12A, 230Vac single-phase, IP20 degree of protection.
•The following figure shows an example of designation label:
Type designation label (located on lateral panel)
2

SD300
POWER ELECTRONICS
16
CONFIGURATION TABLE & STANDARD RATINGS
Standard Ratings –230VAC single-phase
Power
ND (kW)
Power
HD (kW)
Current
ND (A)
Current
HD (A)
EMC STANDARD
EMC EXTENDED
Model
Frame
Model
Frame
0.75
0.4
3.1
2.5
SD300312
2N
SD300312F [1]
1F
1.5
0.75
6.0
5.0
SD300612
3N
SD300612F [1]
2F
2.2
1.5
9.6
8.0
SD300912
4N
SD300912F [1]
3.7
2.2
12.0
11.0
SD301212
5N
SD301212F [1]
3F
Standard Ratings –230VAC 3-phase
IP20
Power ND
(kW)
Power HD
(kW)
Current ND
(A)
Current HD
(A)
Model
Frame
0.75
0.4
3.1
2.5
SD300322
1N
1.5
0.75
6.0
5.0
SD300622
2N
2.2
1.5
9.6
8.0
SD300922
3N
4
2.2
12
11
SD301222
4N
5.5
4
18
17
SD301822
5N
7.5
5.5
30
24
SD303022
4
11
7.5
40
32
SD304022
15
11
56
46
SD305622
5
22
15
69
60
SD306922
6
IP66 (Only HD)
Power HD (kW)
Current HD (A)
Model
Frame
0.4
2.5
SD300326
1I
0.75
5.0
SD300526
1.5
8.0
SD300826
2I
2.2
11
SD301126
4
17
SD301726
5.5
24
SD302426
3I
7.5
32
SD303226
11
46
SD304626
4I
15
60
SD306026
5I
[
1
] EMC class 2

POWER ELECTRONICS
SD300
CONFIGURATION TABLE & STANDARD RATINGS
17
Standard ratings –400VAC
IP20
Power ND
(kW)
Power HD
(kW)
Current ND
(A)
Current HD
(A)
EMC STANDARD
EMC EXTENDED
Model
Frame
Model
Frame
0.75
0.4
2.0
1.3
SD300242
1N
SD300242F [2]
1F
1.5
0.75
3.1
2.4
SD300342
2N
SD300342F [2]
2.2
1.5
5.1
4.0
SD300542
3N
SD300542F [2]
2F
4
2.2
6.9
5.5
SD300742
4N
SD300742F [2]
5.5
4
10
9.0
SD301042
5N
SD301042F [2]
3F
7.5
5.5
16
12
-
SD301642F [2]
4
11
7.5
23
16
SD302342F [2]
15
11
30
24
SD303042F [2]
5
18.5
15
38
30
SD303842F [2]
22
18.5
44
39
SD304442F [2]
6
30
22
58
45
SD305842F [2]
IP66
Power HD (kW)
Current HD (A)
EMC STANDARD
EMC EXTENDED
Frame
Model
Model
0.4
1.3
SD300146
SD300146F [2]
1I
0.75
2.4
SD300246
SD300246F [2]
1.5
4.0
SD300446
SD300446F [2]
2I
2.2
5.5
SD300646
SD300646F [2]
4
9.0
SD300946
SD300946F [2]
5.5
12
SD301246
SD301246F [2]
3I
7.5
16
SD301646
SD301646F [2]
11
24
SD302446
SD302446F [2]
4I
15
30
SD303046
SD303046F [2]
18.5
39
SD303946
SD303946F [2]
5I
22
45
SD304546
SD304546F [2]
[
2
] EMC class 3.

SD300
POWER ELECTRONICS
18
CONFIGURATION TABLE & STANDARD RATINGS
NOTES:
•Maximum applicable capacity is indicated in the case of using a 4-pole standard
motor (200 and 400V classes are based on 220 and 440V, respectively).
•For the rated capacity, 200 and 400V class input capacities are based on 220 and
440V, respectively.
•The rated output current is limited depending on the setup of carrier frequency
(Cn.4).
•The output voltage becomes 20~40% lower during no-load operations to protect the
drive from the impact of the motor closing and opening (0.4~4.0kW models only).
•Dual rating is supported except IP66/NEMA 4X.